PE pipeline detection device

Abstract

The utility model provides a PE pipeline detection device, and relates to the pipeline detection technology field, the PE pipeline detection device comprises a detection assembly, the bottom of the detection assembly is respectively provided with an installation assembly, the detection assembly is provided with a clamping assembly, the top of the clamping assembly is provided with a cleaning assembly, the detection assembly comprises two detectors, and the two detectors are respectively provided with an installation assembly. The mounting assembly comprises a mounting groove and a mounting block, the mounting block is mounted at the bottom of the detector, and the mounting block is mounted in the mounting groove. The mounting block is mounted in the mounting groove, the rotating seat is rotated to drive the buckling piece to be clamped with the clamping block, the mounting block is favorably limited, the clamping stability of the buckling piece and the clamping block is favorably ensured by utilizing the elastic tension of the tension spring, the operation is convenient and fast, the detector is convenient to mount and dismount, and the detection efficiency is improved. Therefore, the detector can be conveniently maintained and overhauled, the labor and time cost is reduced, the maintenance efficiency is improved, and the maintenance cost is reduced at the same time.

Description

Technical Field

[0001] This utility model relates to the field of pipeline inspection technology, and in particular to a PE pipeline inspection device. Background Technology

[0002] PE (polyethylene) pipes are a commonly used plastic pipe material, possessing numerous advantages such as corrosion resistance, wear resistance, good flexibility, and light weight. They are widely used in water supply and drainage systems, gas transmission systems, agricultural irrigation, and many other fields. Pipeline inspection utilizes the acoustic, optical, magnetic, and electrical properties of materials to determine the presence of defects or inhomogeneities in the inspected object without damaging or affecting its performance. It provides information such as the size, location, nature, and quantity of defects to ensure pipeline performance and facilitate maintenance.

[0003] In the prior art, such as the patent publication number CN221199602U "A Non-destructive Testing Device for PE Pipeline Systems", a second fixed base is included, with first fixed bases on both sides of the second fixed base. Two fixing mechanisms are symmetrically arranged on the surface of the second fixed base, and a testing mechanism is provided on the surface of the second fixed base. This utility model, by setting up a testing mechanism, allows the second screw to rotate when testing pipes of different sizes and models. Simultaneously, the two support rods drive the baffles to move parallel in two different directions. Then, the detectors located inside the two baffles can be adjusted to a suitable distance from the pipe. This device can adapt to pipes of different sizes and models when testing pipes, thus effectively improving the practicality of the device.

[0004] When existing testing equipment malfunctions and requires repair or replacement of parts, maintenance personnel need to spend a lot of time disassembling the equipment, which reduces maintenance efficiency and causes inconvenience in installation and disassembly. Utility Model Content

[0005] The purpose of this invention is to solve the problem that in the existing technology, when the detection device malfunctions and needs to be repaired or have its parts replaced, maintenance personnel need to spend a lot of time disassembling the device, which reduces maintenance efficiency and causes inconvenience in installation and disassembly. Therefore, a PE pipe detection device is proposed.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a PE pipe inspection device, comprising an inspection component, an installation component disposed at the bottom of the inspection component, a clamping component disposed on the inspection component, a cleaning component disposed at the top of the clamping component, the inspection component comprising two detectors, the installation component comprising an installation groove and an installation block, the installation block being installed at the bottom of the detector, the installation block being installed inside the installation groove, the detector having locking blocks mounted on both sides, the installation groove having rotating seats mounted on both sides, the rotating seats having fastening members connected to the outer side, the fastening members engaging with the locking blocks, and a tension spring being provided between the fastening members and the installation groove.

[0007] Preferably, the cleaning component includes a movable trough, a lead screw is installed inside the movable trough, an electric motor is installed at one end of the movable trough, a connecting block is movable inside the movable trough, a hydraulic lifting column is installed at the bottom of the connecting block, and a cleaning ring is connected to the output end of the hydraulic lifting column.

[0008] Preferably, the clamping assembly includes two fixing plates, with a second cylinder installed on both sides of each fixing plate. The output end of the second cylinder is connected to a clamping plate, and multiple rubber pads are distributed on the inner side of the clamping plate.

[0009] Preferably, the fixed plate has symmetrically installed base support frames inside, the base support frames have rollers installed on their sides, the rollers have multiple friction pads on their surfaces, and a rotating motor is installed at one end of each base support frame.

[0010] Preferably, a first cylinder is connected between the two mounting slots, a support frame is mounted at the bottom of the first cylinder, an electric lifting column is connected to the bottom of the support frame, and a sliding block is mounted at the bottom of the electric lifting column.

[0011] Preferably, a threaded rod runs through the inside of the sliding block, a translation motor is installed at one end of the threaded rod, and a base plate is installed on the outside of the sliding block.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, by installing the mounting block inside the mounting groove, rotating the rotating seat will drive the buckle to engage with the buckle block, which is beneficial for limiting the mounting block. The elastic tension of the tension spring helps to ensure the stability of the buckle and the buckle block engagement. The operation is convenient and fast, which facilitates the installation and disassembly of the detector, thereby facilitating the maintenance and repair of the detector, reducing manpower and time costs, improving maintenance efficiency, and reducing maintenance costs.

[0014] 2. In this utility model, the lead screw is driven by an electric motor to rotate, which in turn drives the connecting block to move inside the moving groove. The hydraulic lifting column is raised and lowered, which helps to drive the cleaning ring to descend, so that the cleaning ring contacts the outer wall of the pipe. At the same time, the pipe rotates, so that the cleaning ring can effectively clean the outer wall of the pipe, which helps to remove impurities and dust from the outer wall of the pipe, avoids impurities from interfering with the test results, and thus improves the accuracy of the test results. Attached Figure Description

[0015] Figure 1 This utility model provides a three-dimensional structural schematic diagram of a PE pipe testing device;

[0016] Figure 2 This utility model presents another structural schematic diagram of a PE pipe testing device;

[0017] Figure 3 This utility model provides a schematic diagram of the clamping assembly structure of a PE pipe inspection device;

[0018] Figure 4 This utility model provides an exploded view of the installation components of a PE pipe inspection device;

[0019] Figure 5 This utility model presents a schematic diagram of the cleaning component structure of a PE pipe inspection device.

[0020] Legend: 1. Detection Component; 101. Detector; 102. Clamping Block; 103. Support Frame; 104. First Cylinder; 105. Electric Lifting Column; 106. Threaded Rod; 107. Translation Motor; 108. Base Plate; 2. Mounting Component; 201. Mounting Block; 202. Mounting Slot; 203. Rotating Seat; 204. Fastener; 205. Tension Spring; 3. Cleaning Component; 301. Moving Slot; 302. Electric Motor; 303. Lead Screw; 304. Hydraulic Lifting Column; 305. Cleaning Ring; 4. Clamping Component; 401. Fixing Plate; 402. Second Cylinder; 403. Clamping Plate; 404. Rubber Pad; 405. Rotating Motor; 406. Base Support Frame; 407. Roller. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1: As Figures 1-5 As shown, this utility model provides a technical solution: a PE pipe inspection device, including an inspection component 1, an installation component 2 respectively provided at the bottom of the inspection component 1, a clamping component 4 provided on the inspection component 1, and a cleaning component 3 provided at the top of the clamping component 4. The inspection component 1 includes two detectors 101. The installation component 2 includes an installation groove 202 and an installation block 201. The installation block 201 is installed at the bottom of the detector 101 and inside the installation groove 202. The detectors 101 are fitted with locking blocks 102 on both sides. The installation groove 202 is fitted with rotating seats 203 on both sides. The rotating seats 203 are connected to the outer side with a fastener 204. The fastener 204 engages with the locking blocks 102. A tension spring 205 is provided between the fastener 204 and the installation groove 202. The clamping component 4 includes two fixing plates 4. 01. A second cylinder 402 is installed on both sides of the fixed plate 401. The output end of the second cylinder 402 is connected to a clamping plate 403. Multiple rubber pads 404 are distributed on the inner side of the clamping plate 403. A bottom support frame 406 is symmetrically installed inside the fixed plate 401. A roller 407 is installed on the side of the bottom support frame 406. Multiple friction pads are provided on the surface of the roller 407. A rotating motor 405 is installed at one end of a single bottom support frame 406. A first cylinder 104 is connected between two mounting slots 202. A support frame 103 is installed at the bottom of the first cylinder 104. An electric lifting column 105 is connected to the bottom of the support frame 103. A sliding block is installed at the bottom of the electric lifting column 105. A threaded rod 106 passes through the sliding block. A translation motor 107 is installed at one end of the threaded rod 106. A base plate 108 is installed on the outer side of the sliding block.

[0024] In this embodiment, the pipe passes through two fixed plates 401, and then the second cylinder 402 is extended or retracted, which helps to push the clamping plate 403 to clamp the pipe. The rubber pad 404 increases the friction between the clamping plate 403 and the pipe, ensuring the stability of the pipe clamping. When the pipe needs to rotate, the second cylinder 402 releases the clamping of the pipe, allowing the pipe to contact the roller 407. Then, the rotating motor 405 electrically drives one of the rollers 407 to rotate, and the roller 407 drives the pipe to rotate. While the pipe rotates, the other three sets of rollers 407 provide auxiliary rotation. The friction pad increases the friction between the roller 407 and the pipe, improving the stability of the pipe rotation. The extension or retraction of the first cylinder 104 facilitates adjustment according to the pipe size, ensuring that the two detectors 101 are respectively set... On both sides of the pipeline, the threaded rod 106 is electrically driven to rotate by the translation motor 107, which in turn drives the sliding block to move. This, in conjunction with the electric lifting column 105, allows for height adjustment, facilitating the detector 101's detection of the pipeline's outer wall. The rotation of the pipeline also ensures thorough and effective detection of the outer wall. By installing the mounting block 201 inside the mounting groove 202, rotating the rotating seat 203 causes the latching member 204 to engage with the latching block 102, effectively limiting the mounting block 201. The elastic tension of the tension spring 205 ensures the stability of the latching member 204 and the latching block 102. The operation is convenient and quick, facilitating the installation and disassembly of the detector 101, and consequently, its maintenance and repair. This reduces labor and time costs, improves maintenance efficiency, and lowers repair costs.

[0025] Example 2: Figures 1-5 As shown, the cleaning component 3 includes a moving groove 301, a lead screw 303 is installed inside the moving groove 301, a motor 302 is installed at one end of the moving groove 301, a connecting block is movable inside the moving groove 301, a hydraulic lifting column 304 is installed at the bottom of the connecting block, and a cleaning ring 305 is connected to the output end of the hydraulic lifting column 304.

[0026] In this embodiment, when the pipe is placed inside the fixed plate 401, the motor 302 drives the lead screw 303 to rotate, which in turn drives the connecting block to move inside the moving groove 301. The hydraulic lifting column 304 rises and falls, which in turn helps to lower the cleaning ring 305, allowing the cleaning ring 305 to contact the outer wall of the pipe. At the same time, the cleaning ring 305 rotates in conjunction with the pipe, so that the cleaning ring 305 can effectively clean the outer wall of the pipe, which helps to remove impurities and dust from the outer wall of the pipe, avoids impurities from interfering with the test results, and thus improves the accuracy of the test results.

[0027] The working principle of this embodiment is as follows: In use, the pipe first passes through two fixed plates 401. Then, the motor 302 electrically drives the lead screw 303 to rotate, thereby causing the connecting block to move inside the moving groove 301. The hydraulic lifting column 304 rises and falls, which in turn helps to lower the cleaning ring 305, allowing it to contact the outer wall of the pipe. Simultaneously, the cleaning ring 305 rotates in conjunction with the pipe, effectively cleaning the outer wall of the pipe. After cleaning, the second cylinder 402 is controlled to extend and retract, which helps to push the clamping plate 403 to clamp the pipe. Subsequently, the translation motor 107 electrically drives the threaded rod 106 to rotate, thereby moving the sliding block and causing the electric lifting column 105 to rise and fall, thus adjusting the height. This facilitates the detector 101's... The outer wall of the pipe is inspected, and at the same time, the second cylinder 402 releases the clamping action on the pipe, so that the pipe comes into contact with the roller 407. Then, the rotating motor 405 electrically drives one of the rollers 407 to rotate, and the roller 407 drives the pipe to rotate. While the pipe rotates, the other three sets of rollers 407 provide auxiliary rotation, which helps to ensure that the outer wall is fully and effectively inspected. When the detector 101 needs to be maintained, the mounting block 201 is installed inside the mounting groove 202. Rotating the rotating seat 203 drives the buckle 204 to engage with the buckle block 102, which helps to limit the mounting block 201. The elastic tension of the tension spring 205 helps to ensure the stability of the buckle 204 and the buckle block 102 engagement, which facilitates the installation and disassembly of the detector 101.

[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A PE pipe testing device, characterized in that: The device includes a detection component (1), an installation component (2), a cleaning component (3), and a clamping component (4). The detection component (1) includes two detectors (101). The installation component (2) includes an installation groove (202) and an installation block (201). The bottom of the detector (101) is connected to the top of the installation block (201). The installation block (201) is installed inside the installation groove (202). The detector (101) has a locking block (102) installed on both sides. The installation groove (202) has a rotating seat (203) installed on both sides. The rotating seat (203) has a fastener (204) connected to the outside of the rotating seat (203). The fastener (204) is engaged with the locking block (102). A tension spring (205) is provided between the fastener (204) and the installation groove (202).

2. The PE pipe testing device according to claim 1, characterized in that: The cleaning component (3) includes a moving groove (301), a lead screw (303) is installed inside the moving groove (301), an electric motor (302) is installed at one end of the moving groove (301), a connecting block is movable inside the moving groove (301), a hydraulic lifting column (304) is installed at the bottom of the connecting block, and a cleaning ring (305) is connected to the output end of the hydraulic lifting column (304).

3. The PE pipe testing device according to claim 1, characterized in that: The clamping assembly (4) includes two fixing plates (401), and a second cylinder (402) is installed on both sides of the fixing plate (401). The output end of the second cylinder (402) is connected to a clamping plate (403), and multiple rubber pads (404) are distributed on the inner side of the clamping plate (403).

4. The PE pipe testing device according to claim 3, characterized in that: The fixed plate (401) is symmetrically equipped with a base support frame (406), and a roller (407) is installed on the side of the base support frame (406). The surface of the roller (407) is provided with multiple friction pads, and a rotating motor (405) is installed at one end of each base support frame (406).

5. The PE pipe testing device according to claim 1, characterized in that: A first cylinder (104) is connected between the two mounting slots (202). A support frame (103) is installed at the bottom of the first cylinder (104). An electric lifting column (105) is connected to the bottom of the support frame (103). A sliding block is installed at the bottom of the electric lifting column (105).

6. The PE pipe testing device according to claim 5, characterized in that: A threaded rod (106) runs through the inside of the sliding block. A translation motor (107) is installed at one end of the threaded rod (106), and a base plate (108) is installed on the outside of the sliding block.

Images