Cable structure with high current-carrying capability

By introducing reinforcing steel wires, friction layers, shielding layers, and heat sinks into the cable structure, the problem of poor cable tensile strength is solved, achieving high current carrying capacity and stable power transmission, and extending the cable's service life.

CN223828257UActive Publication Date: 2026-01-23JIANGSU PROVINCE JIULI CABLE CO LTD
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Patent Information

Application Number
CN202520332893.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-01-23
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

Existing cables have poor tensile strength and are prone to breakage under high tension, affecting the stability and service life of power transmission.

Method used

The cable employs an inner sheath on the outside of the inner conductor, with interlaced reinforcing steel wires inside, and a friction layer and shielding layer on the outside. Heat dissipation fins are distributed on the outside of the inner sheath, and an outer sheath is provided on the outside. These structures improve the cable's tensile strength, heat dissipation, and protection.

Benefits of technology

It improves the tensile strength of the cable, extends its service life, reduces energy loss, ensures the stability of power transmission and the normal use of the cable, and prevents performance degradation caused by overheating and external interference.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a cable structure with high current-carrying capability, which relates to the technical field of cables and comprises a cable assembly, the cable assembly comprises a plurality of inner conductors, inner sheaths are arranged on the outer sides of the inner conductors, the cable assembly further comprises a reinforcing layer, steel wires are distributed in the reinforcing layer in a staggered manner, and the inner sheaths are arranged on the inner sheaths. The friction layer is arranged on the outer side of the reinforcing layer; according to the utility model, the steel wires are distributed in the reinforcing layer in a staggered manner, and the steel wires have high tensile strength, so that external tension can be effectively borne and dispersed, the internal structure of the cable assembly can be protected, the tensile performance of the cable assembly is improved, and damage to the internal structure of the cable assembly caused by tension is reduced; the service life of the cable assembly is prolonged, the frequency and cost of replacing the cable assembly are reduced, continuous and stable power transmission of the cable assembly is guaranteed, and normal use of the cable assembly is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cable technical field especially relates to a cable structure with high current carrying capacity. BACKGROUND

[0002] Cable is a kind of electric power or signal transmission device, usually by several or several groups of wires, twisted and formed into a cable like rope, the insulation between each group of wires, and often around a center twist, the whole outside is covered with highly insulating cover layer;Cable has the characteristics of internal power on, external insulation, and is used to transmit power or information from one place to another wire, but the existing cable has many problems or defects.

[0003] In the prior art, the tensile resistance of the cable is poor, and when the tension is large, the cable is prone to breakage and other conditions, affecting the normal transmission of power, and further causing the problem that the cable cannot be used normally. UTILITY MODEL CONTENT

[0004] The utility model mainly provides a kind of cable structure with high current carrying capacity of convenient improvement cable tensile strength, guarantee normal use.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a kind of cable structure with high current carrying capacity, including cable assembly, the cable assembly includes multiple inner conductors, the outer side of the inner conductor is provided with inner sheath, the cable assembly further includes reinforcing layer, the steel wire is staggered in the inside of the reinforcing layer, the outer side of the reinforcing layer is provided with friction layer, the steel wire is staggered in the inside of the reinforcing layer, the steel wire has higher tensile strength, effectively bears and disperses external tension, and further is conducive to protecting the internal structure of cable assembly, improves the tensile property of cable assembly, reduces the internal structure damage of cable assembly caused by tension at the same time, prolongs the service life of cable assembly, reduces the frequency and cost of replacing cable assembly, and ensures that cable assembly continuously and stably carries out power transmission, guarantees the normal use of cable assembly, the inner conductor is made of high electrical conductivity material, the higher the electrical conductivity of its material, the smaller the resistance when current transmission, so as to reduce energy loss, improve current carrying capacity, and further realize that cable assembly has high current carrying capacity.

[0006] Preferably, the outer side of the inner sheath is provided with a filling layer, the outer side of the filling layer is uniformly distributed with a plurality of cooling fins, and the cooling fins are provided with through holes in the inside, the cooling fins are uniformly distributed on the outer side of the filling layer, so that a cavity is erected in the inside of the cable assembly, the heat generated by the cable assembly is transmitted out, the heat dissipation speed is accelerated, the operating temperature of the cable assembly is effectively reduced, the heat dissipation efficiency is improved, the cable assembly is ensured to operate within a safe temperature range, and the performance and service life of the cable assembly are avoided from being affected by overheating.

[0007] Preferably, the friction layer is uniformly distributed with protrusions, and a plurality of friction pads are distributed on the friction layer, and the protrusions are matched with the friction pads and distributed on the outer side of the friction layer, which is favorable for increasing the friction force between the cable assembly and external objects, preventing the cable assembly from sliding in the laying environment, ensuring the accuracy of the laying position, reducing the damage caused by shaking and collision with other objects, effectively reducing the wear of the cable assembly, and prolonging the service life of the cable assembly.

[0008] Preferably, the outer side of the heat sink is provided with a shielding layer, and the outer side of the shielding layer is provided with an outer sheath, the shielding layer is favorable for blocking the external electromagnetic field like a barrier to affect the internal transmission signal of the cable assembly, preventing the high-frequency signal in the cable assembly from radiating electromagnetic energy outward, avoiding interference with the nearby electronic equipment, reducing energy waste, and the outer sheath is favorable for protecting the cable assembly from damage such as friction and scratching, and prolonging the service life.

[0009] Preferably, the outer sheath is arranged on the inner side of the reinforcing layer, the outer sheath is arranged on the inner side of the reinforcing layer, and the reinforcing layer is favorable for providing protection for the outer sheath.

[0010] Preferably, the thickness of the reinforcing layer is 0.8mm, the reinforcing layer is arranged on the outer side of the cable assembly, and is favorable for protecting the cable assembly and enhancing the tensile resistance of the cable assembly.

[0011] Compared with the prior art, the utility model has the advantages and positive effects that,

[0012] 1、in the utility model, the inside of the reinforcing layer is staggered with steel wires, the steel wires have high tensile strength, effectively bear and disperse external tension, and then are favorable for protecting the internal structure of the cable assembly, improve the tensile resistance of the cable assembly, reduce the damage of the internal structure of the cable assembly caused by tension, prolong the service life of the cable assembly, reduce the frequency and cost of replacing the cable assembly, and ensure that the cable assembly continuously and stably transmits power, and guarantee the normal use of the cable assembly.

[0013] 2、in the utility model, the heat sink is uniformly distributed on the outer side of the filling layer, so that the cable assembly internally erects a cavity, transmits the heat generated by the cable assembly, speeds up the heat dissipation speed, effectively reduces the operating temperature of the cable assembly, thereby improves the heat dissipation efficiency, ensures that the cable assembly operates in a safe temperature range, and avoids affecting the performance and service life of the cable assembly due to overheating. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 a perspective view of a cable structure with high current-carrying capacity is proposed for the utility model;

[0015] Figure 2A schematic diagram of a layered structure for a cable structure with high current carrying capacity is provided for this utility model;

[0016] Figure 3 This utility model provides a partial cross-sectional view of a cable structure with high current carrying capacity.

[0017] Figure 4 This invention presents a partially unfolded structural diagram of a cable structure with high current carrying capacity.

[0018] Legend: 1. Cable assembly; 101. Inner conductor; 102. Inner sheath; 103. Filler layer; 104. Heat sink; 105. Shielding layer; 106. Outer sheath; 107. Reinforcing layer; 108. Friction layer; 109. Bump; 110. Friction pad. Detailed Implementation

[0019] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0020] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0021] Please see Figures 1-4 This utility model provides a technical solution: a cable structure with high current carrying capacity, including a cable assembly 1. The cable assembly 1 includes multiple inner conductors 101, an inner sheath 102 is provided on the outer side of the inner conductors 101, and the cable assembly 1 also includes a reinforcing layer 107. Steel wires are interlaced inside the reinforcing layer 107, and a friction layer 108 is provided on the outer side of the reinforcing layer 107. The interlaced steel wires inside the reinforcing layer 107 have high tensile strength, effectively bearing and dispersing external tensile force, thereby protecting the internal structure of the cable assembly 1, improving the tensile performance of the cable assembly 1, reducing damage to the internal structure of the cable assembly 1 caused by tensile force, extending the service life of the cable assembly 1, reducing the frequency and cost of replacing the cable assembly 1, and ensuring the continuous and stable power transmission of the cable assembly 1, thus ensuring the normal use of the cable assembly 1. The inner conductors 101 are made of high conductivity material. The higher the conductivity of the material, the lower the resistance during current transmission, thereby reducing energy loss and improving current carrying capacity, thus enabling the cable assembly 1 to have high current carrying capacity.

[0022] like Figure 4As shown, a filling layer 103 is provided on the outer side of the inner sheath 102. Multiple heat sinks 104 are evenly distributed on the outer side of the filling layer 103. Through holes are opened in the interior of the heat sinks 104. By the heat sinks 104 being evenly distributed on the outer side of the filling layer 103, a cavity is built inside the cable assembly 1, which transfers the heat generated by the cable assembly 1 out, accelerates the heat dissipation speed, effectively reduces the operating temperature of the cable assembly 1, thereby improving the heat dissipation efficiency, ensuring that the cable assembly 1 operates within a safe temperature range, and avoiding the impact of overheating on the performance and service life of the cable assembly 1.

[0023] like Figure 3 As shown, protrusions 109 are evenly distributed on the friction layer 108, and multiple friction pads 110 are distributed on the friction layer 108. The protrusions 109 and friction pads 110 are distributed on the outer side of the friction layer 108, which helps to increase the friction between the cable assembly 1 and external objects, prevent the cable assembly 1 from sliding in the laying environment, ensure the accuracy of the laying position, reduce the damage caused by shaking and collision with other objects, and effectively reduce the wear of the cable assembly 1 and extend the service life of the cable assembly 1.

[0024] like Figure 4 As shown, a shielding layer 105 is provided on the outside of the heat sink 104, and an outer sheath 106 is provided on the outside of the shielding layer 105. The shielding layer 105 helps to block the influence of external electromagnetic fields on the internal transmission signals of the cable assembly 1, prevents the high-frequency signals inside the cable assembly 1 from radiating electromagnetic energy outward, avoids interference with nearby electronic equipment, and reduces energy waste. The outer sheath 106 helps to protect the cable assembly 1 from damage such as friction and scratches, and extends its service life.

[0025] like Figure 3 As shown, the outer sheath 106 is disposed inside the reinforcing layer 107. The reinforcing layer 107 provides protection for the outer sheath 106.

[0026] like Figure 3 As shown, the thickness of the reinforcing layer 107 is 0.8 mm. The reinforcing layer 107 is disposed on the outside of the cable assembly 1, which helps to protect the cable assembly 1 and enhances the tensile strength of the cable assembly 1.

[0027] The usage and working principle of this device are as follows: Heat sinks 104 are evenly distributed on the outside of the filling layer 103, creating a cavity inside the cable assembly to transfer the heat generated by the cable assembly 1, accelerating heat dissipation. The shielding layer 105 acts as a barrier to block external electromagnetic fields from affecting the internal signal transmission of the cable assembly 1. The outer sheath 106 protects the cable assembly 1 from damage such as friction and scratches, extending its service life. The reinforcing layer 107 has interlaced steel wires with high tensile strength, effectively bearing and dispersing external tension, thus protecting the internal structure of the cable assembly 1 and improving its tensile performance. Protrusions 109, in conjunction with friction pads 110, are distributed on the outside of the friction layer 108, increasing the friction between the cable assembly 1 and external objects, preventing the cable assembly 1 from sliding in the laying environment, ensuring accurate laying position, and reducing damage caused by shaking or collisions with other objects.

[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A cable structure with high current carrying capacity, characterized in that, The cable assembly (1) includes a plurality of inner conductors (101), an inner sheath (102) is provided on the outer side of the inner conductors (101), and the cable assembly (1) also includes a reinforcing layer (107), in which steel wires are interlaced, and a friction layer (108) is provided on the outer side of the reinforcing layer (107).

2. The cable structure with high current carrying capacity according to claim 1, characterized in that: The inner sheath (102) is provided with a filling layer (103) on the outside, and a plurality of heat sinks (104) are evenly distributed on the outside of the filling layer (103), and through holes are opened inside the heat sinks (104).

3. The cable structure with high current carrying capacity according to claim 2, characterized in that: The friction layer (108) has protrusions (109) evenly distributed on it, and multiple friction pads (110) are distributed on it.

4. The cable structure with high current carrying capacity according to claim 2, characterized in that: A shielding layer (105) is provided on the outside of the heat sink (104), and an outer sheath (106) is provided on the outside of the shielding layer (105).

5. The cable structure with high current carrying capacity according to claim 4, characterized in that: The outer sheath (106) is disposed on the inner side of the reinforcing layer (107).

6. The cable structure with high current carrying capacity according to claim 1, characterized in that: The thickness of the reinforcing layer (107) is 0.8 mm.