Wrapping equipment for combined conductor production

By designing a limiting component rotation and separation structure for a winding equipment used in the production of composite conductors, the problem of difficulty in removing the wound wire coil in existing equipment has been solved, improving the convenience and efficiency of operation.

CN223828277UActive Publication Date: 2026-01-23WUJIANG RONGSHENG POWER IND MATERIALS CO LTD
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Patent Information

Application Number
CN202520271210.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2026-01-23
Estimated Expiration
2035-02-20

AI Technical Summary

Technical Problem

Existing wrapping equipment is cumbersome to operate when removing the wrapped wire coils, which affects work efficiency.

Method used

A wrapping device for producing composite conductors has been designed, including a drive assembly, a winding assembly, a first limiting assembly, a second limiting assembly, and a wrapping assembly. The rotation and separation design of the limiting assembly makes the removal of the composite conductors more labor-saving.

Benefits of technology

It enables convenient disassembly and reassembly of the combined wires, reduces operational difficulty, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wrapping device for combined conductor production, and relates to the technical field of combined conductor production. The winding device comprises a bottom plate, and the top of the bottom plate is provided with a driving assembly, a winding assembly, a first limiting assembly, a second limiting assembly and a wrapping assembly. According to the utility model, through the connection between the winding assembly and the first limiting assembly, the winding assembly is rotatably connected in the first limiting assembly, and the first limiting assembly is fixed by the second limiting assembly, when a combined lead on the winding assembly needs to be taken down, the limiting fixation of the second limiting assembly to the first limiting assembly is released firstly; the first limiting assembly is pushed to rotate, so that the opening of the first limiting assembly is rotated to be horizontal, then the winding assembly is pushed to be bent so that the winding assembly can be separated from the first limiting assembly, the combined wire can be taken down from the winding assembly at the moment, the combined wire only needs to move horizontally in the taking-down process, and labor is saved during disassembly.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of combined conductor production, and particularly relates to a combined conductor production winding device. BACKGROUND

[0002] A combined conductor is an electrical transmission component formed by combining a plurality of conductors in a certain manner. These conductors can be of the same specification or of different specifications. For example, the combined conductor used in the windings of some large transformers can be formed by combining a plurality of thin copper conductors to increase the current-carrying capacity. The structure of the combined conductor generally includes a conductor main body portion and an insulating layer. The insulating layer can be formed by winding a single material or can be formed by combining a plurality of insulating materials.

[0003] An electromagnetic wire winding device is disclosed in Chinese Patent CN219370783U, which relates to the technical field of electromagnetic wire production. The electromagnetic wire winding device includes a base, a pay-off stand fixedly connected to one side of the top of the base, limit blocks arranged on the front and rear sides of the base, and a conductor stand arranged on the side of the top of the base close to the pay-off stand. A winding table is arranged on the side of the top of the base close to the conductor stand, and a winding device is arranged on the top of the winding table. A storage compartment is formed in the front side of the winding device, an installation groove is formed in the bottom of the front side of the storage compartment, an installation plate is arranged in the installation groove, and a baffle is fixedly connected to the top of the installation plate. A take-up stand is arranged on the side of the top of the base close to the winding table, a motor is arranged on the top of the rear side of the take-up stand, a first take-up shaft is drivingly connected to the output end of the motor, a second take-up shaft is hingedly connected to one end of the first take-up shaft, a limit ring plate is arranged on the outer side of the one end of the second take-up shaft close to the first take-up shaft, and a take-up drum is sleeved to the outer side of the second take-up shaft.

[0004] In actual use, the wire coil is fixed on the take-up roller, and it is inconvenient to take the wound wire coil from the take-up roller, which is relatively troublesome and affects the working efficiency of the winding device. In the above document, the second take-up shaft is lifted upward to drive the take-up drum to change from horizontal to vertical, which facilitates taking the take-up drum from the second take-up shaft. However, after the take-up drum changes to vertical, it needs to be lifted to a suitable height to separate from the second take-up shaft when taken down, which is relatively troublesome.

[0005] No effective solution has been proposed for the problems in the related art. UTILITY MODEL CONTENTS

[0006] In view of the problems in the related art, the utility model provides a combined conductor production winding device to overcome the above technical problems existing in the prior art.

[0007] To solve the above technical problems, the utility model is realized through the following technical schemes:

[0008] The utility model discloses a kind of winding equipment for combined conductor production, including bottom plate, the top of bottom plate is separately provided with driving assembly, winding assembly, first limiting component, second limiting component and winding component, the driving assembly is connected with winding assembly transmission, the driving assembly is used to drive winding assembly to rotate, the winding assembly is used to wind combined conductor, the first limiting component and second limiting component are used to limit winding assembly, the winding component is used to wind and package combined conductor.

[0009] Further, the driving assembly includes a fixed seat, the fixed seat is fixedly connected with the bottom plate, a first motor is fixedly connected to the top of the fixed seat, a first pulley is fixedly connected to the output shaft of the first motor, a second pulley is rotatably connected to the outer surface of the fixed seat, a belt is installed between the first pulley and the second pulley, and the first pulley drives the second pulley to rotate through the belt.

[0010] Further, the winding assembly includes a rotating shaft, the rotating shaft is rotatably connected with the fixed seat, the rotating shaft is fixedly connected with the second pulley, a pin shaft is rotatably connected to the outer surface of the rotating shaft, and a support shaft is rotatably connected to the rotating shaft through the pin shaft. The outer surface of the support shaft is sleeved with a winding roller.

[0011] Further, the first limiting component includes a support seat, the support seat is fixedly connected with the bottom plate, a groove is formed in the outer surface of the support seat, and a limiting plate is rotatably connected inside the groove. The limiting plate is rotatably connected with the support shaft.

[0012] Further, the second limiting component includes a round rod, one end of the round rod is fixedly connected with the limiting plate, the other end of the round rod is rotatably connected with a screw rod, a sliding groove is formed in the outer surface of the round rod, a sliding seat is threadedly connected to the outer surface of the screw rod, the sliding seat is slidably connected with the sliding groove, a limiting rod is fixedly connected to the outer surface of the sliding seat, an arc groove and a limiting hole are respectively formed in the outer surface of the support seat, the round rod is slidably connected with the arc groove, and the limiting rod is inserted into the limiting hole.

[0013] Further, the winding component includes a mounting seat, the mounting seat is fixedly connected with the bottom plate, a second motor is fixedly connected to the outer surface of the mounting seat, a first gear is rotatably connected to the output shaft of the second motor, the outer surface of the first gear is engaged with a second gear, the outer surface of the second gear is fixedly connected with a fixed rod, a baffle is fixedly connected to the outer surface of the fixed rod, a nut is threadedly connected to the outer surface of the fixed rod, and the first gear and the second gear are rotatably connected inside the mounting seat.

[0014] Furthermore, a handle is fixedly connected to the end of the screw, and a hexagonal groove is formed on the outer surface of the handle.

[0015] This utility model has the following beneficial effects:

[0016] 1. This utility model connects a winding assembly and a first limiting assembly. The winding assembly is rotatably connected inside the first limiting assembly, and the first limiting assembly is fixed by a second limiting assembly. When it is necessary to remove the combined wire from the winding assembly, firstly release the second limiting assembly from the first limiting assembly, then push the first limiting assembly to rotate so that the opening of the first limiting assembly rotates to the horizontal. Then push the winding assembly to bend it so that it separates from the first limiting assembly. At this time, the combined wire can be removed from the winding assembly. During the removal process, the combined wire only needs to move horizontally, which is more labor-saving when disassembling.

[0017] 2. This utility model uses the connection between the sliding seat and the screw rod. The threaded connection between the sliding seat and the screw rod can prevent unnecessary movement of the sliding seat. Rotating the screw rod drives the sliding seat to move the limiting rod. When the limiting rod is inserted into the limiting hole, the limiting rod can limit and fix the limiting plate, avoiding unnecessary rotation of the limiting plate that could cause the support shaft to come off.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the utility model embodiments, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the external contour structure of the present invention. Figure 1 ;

[0021] Figure 2 This is a schematic diagram of the external contour structure of the present invention. Figure 2 ;

[0022] Figure 3 For the present utility model Figure 2 Enlarged schematic diagram of the structure at point A in the middle;

[0023] Figure 4 This is a schematic diagram of the first limiting component structure of this utility model;

[0024] Figure 5 For the present utility model Figure 4 Enlarged schematic diagram of the structure at point B;

[0025] Figure 6 This is a cross-sectional view of the second limiting component of this utility model;

[0026] Figure 7 This is a cross-sectional view of the wrapping assembly of this utility model.

[0027] The attached diagram lists the components represented by each number as follows:

[0028] 1. Base plate; 2. Drive assembly; 201. Fixed seat; 202. First motor; 203. First pulley; 204. Second pulley; 205. Belt; 3. Rewinding assembly; 301. Rotary shaft; 302. Pin shaft; 303. Support shaft; 304. Rewinding roller; 4. First limiting assembly; 401. Support seat; 402. Groove; 403. Limiting plate; 5. Second limiting assembly; 501. Round rod; 502. Screw; 503. Slide groove; 504. Sliding seat; 505. Limiting rod; 506. Arc groove; 507. Limiting hole; 6. Wrapping assembly; 601. Mounting seat; 602. Second motor; 603. First gear; 604. Second gear; 605. Fixed rod; 606. Baffle; 607. Nut; 7. Handle; 8. Hexagonal groove. Detailed Implementation

[0029] The technical solutions of the utility model embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the utility model.

[0030] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.

[0031] Please see Figures 1-7As shown, this utility model is a wrapping device for producing composite wires, including a base plate 1. The top of the base plate 1 is respectively provided with a driving component 2, a winding component 3, a first limiting component 4, a second limiting component 5, and a wrapping component 6. The driving component 2 is connected to the winding component 3 for transmission. The driving component 2 is used to drive the winding component 3 to rotate. The winding component 3 is used to wind the composite wires. The first limiting component 4 and the second limiting component 5 are both used to limit the winding component 3. The wrapping component 6 is used to wrap and package the composite wires.

[0032] After the wire is passed through the wrapping assembly 6, it is wound onto the winding assembly 3. The drive assembly 2 is activated to drive the winding assembly 3 to rotate. The wrapping assembly 6 wraps the wrapping material around the wire to form a combined wire. The formed combined wire is wound together by the winding assembly 3. Then, the second limiting assembly 5 is rotated to separate it from the first limiting assembly 4. After the limiting and fixing of the first limiting assembly 4 is released, the first limiting assembly 4 is pushed to rotate to release the limiting and fixing of the winding assembly 3. At this time, the winding assembly 3 can be pushed to bend it so that it moves off the first limiting assembly 4. Then the combined wire can be removed from the winding assembly 3.

[0033] This invention connects the winding assembly 3 and the first limiting assembly 4. The winding assembly 3 is rotatably connected inside the first limiting assembly 4, and the first limiting assembly 4 is fixed by the second limiting assembly 5. When it is necessary to remove the combined wire from the winding assembly 3, firstly release the second limiting assembly 5 from the first limiting assembly 4, then push the first limiting assembly 4 to rotate so that the opening of the first limiting assembly 4 rotates to the horizontal. Then push the winding assembly 3 to bend it so that it separates from the first limiting assembly 4. At this time, the combined wire can be removed from the winding assembly 3. During the removal process, the combined wire only needs to move horizontally, which is more labor-saving when disassembling.

[0034] In one embodiment, the drive assembly 2 includes a fixed base 201, which is fixedly connected to the base plate 1. A first motor 202 is fixedly connected to the top of the fixed base 201. A first pulley 203 is fixedly connected to the output shaft of the first motor 202. A second pulley 204 is rotatably connected to the outer surface of the fixed base 201. A belt 205 is installed between the first pulley 203 and the second pulley 204. The first pulley 203 drives the second pulley 204 to rotate through the belt 205.

[0035] Start the first motor 202. The output shaft of the first motor 202 drives the first pulley 203 to rotate. The first pulley 203 drives the second pulley 204 to rotate through the belt 205. The fixed seat 201 provides a fixed position for the first motor 202.

[0036] In one embodiment, the winding assembly 3 includes a rotating shaft 301, which is rotatably connected to a fixed base 201 and fixedly connected to a second pulley 204. A pin 302 is rotatably connected to the outer surface of the rotating shaft 301, and a support shaft 303 is rotatably connected to the rotating shaft 301 via the pin 302. A winding roller 304 is sleeved on the outer surface of the support shaft 303.

[0037] The second pulley 204 drives the rotating shaft 301 to rotate. The rotating shaft 301 drives the support shaft 303 to rotate through the pin 302. The take-up roller 304 on the support shaft 303 takes up the combined wire. After the take-up is completed, it pushes the support shaft to rotate around the pin 302, so that the support shaft 303 is displaced from the first limiting component 4, and the take-up roller 304 can be disassembled.

[0038] In one embodiment, the first limiting component 4 includes a support base 401, which is fixedly connected to the base plate 1. A groove 402 is provided on the outer surface of the support base 401, and a limiting plate 403 is rotatably connected inside the groove 402. The limiting plate 403 is rotatably connected to the support shaft 303.

[0039] There are two sets of first limiting components 4, located on both sides of the take-up roller 304. The support shaft 303 is located inside the limiting plate 403. By rotating the limiting plate 403, the limiting plate 403 rotates within the groove 402 on the support seat 401. After the opening of the limiting plate 403 rotates to the horizontal, the support shaft 303 is pushed to rotate around the pin 302, which can separate the support shaft 303 from the limiting plate 403, making it easy to remove the take-up roller 304 from the support shaft 303.

[0040] In one embodiment, the second limiting component 5 includes a round rod 501, one end of which is fixedly connected to a limiting plate 403, and the other end of which is rotatably connected to a screw 502. A groove 503 is formed on the outer surface of the round rod 501, and a sliding seat 504 is threadedly connected to the outer surface of the screw 502. The sliding seat 504 is slidably connected to the groove 503, and a limiting rod 505 is fixedly connected to the outer surface of the sliding seat 504. An arc groove 506 and a limiting hole 507 are formed on the outer surface of the support base 401, respectively. The round rod 501 is slidably connected to the arc groove 506, and the limiting rod 505 is inserted into the limiting hole 507.

[0041] When the screw 502 is rotated, the rotational tendency of the sliding seat 504 on the screw 502 is blocked by the slide groove 503 and the limiting rod 505. At this time, the screw 502 can drive the sliding seat 504 to move along the slide groove 503, so that the limiting rod 505 is separated from the limiting hole 507. The limiting rod 505 no longer limits and fixes the limiting plate 403. Pushing the round rod 501 can drive the limiting plate 403 to rotate, so that the opening of the limiting plate 403 can rotate to the horizontal, which facilitates the separation of the support shaft 303 from the limiting plate 403.

[0042] In one embodiment, the wrapping assembly 6 includes a mounting base 601, which is fixedly connected to the base plate 1. A second motor 602 is fixedly connected to the outer surface of the mounting base 601. A first gear 603 is rotatably connected to the output shaft of the second motor 602. A second gear 604 meshes with the outer surface of the first gear 603. A fixing rod 605 is fixedly connected to the outer surface of the second gear 604. A baffle 606 is fixedly connected to the outer surface of the fixing rod 605. A nut 607 is threaded onto the outer surface of the fixing rod 605. Both the first gear 603 and the second gear 604 are rotatably connected inside the mounting base 601.

[0043] The wire passes through the mounting base 601, and the wrapping material is placed on the fixing rod 605. The baffle 606 and nut 607 on the fixing rod 605 limit the wrapping material roller. Then, one end of the wrapping material roller is fixed to the wire. The second motor 602 on the mounting base 601 is started. The output shaft of the second motor 602 drives the first gear 603 to rotate. The first gear 603 meshes with the second gear 604, driving the second gear 604 to rotate within the mounting base 601. The second gear 604 drives the fixing rod 605 to rotate. The fixing rod 605 drives the wrapping material roller to rotate around the wire, thereby realizing the wrapping operation.

[0044] In one embodiment, for the screw 502, a handle 7 is fixedly connected to the end of the screw 502, and a hexagonal groove 8 is formed on the outer surface of the handle 7.

[0045] The handle 7 is designed to be easy for staff to grip. After gripping the handle 7, rotating it will drive the screw 502 to rotate synchronously. The handle 7 can also be rotated by a hex wrench and hexagonal slot 8, making it more flexible to use.

[0046] Through the above technical solution, 1. By connecting the winding assembly 3 and the first limiting assembly 4, the winding assembly 3 is rotatably connected within the first limiting assembly 4, and the first limiting assembly 4 is fixed by the second limiting assembly 5. When it is necessary to remove the combined wire from the winding assembly 3, firstly, release the second limiting assembly 5 from the first limiting assembly 4, then push the first limiting assembly 4 to rotate, so that the opening of the first limiting assembly 4 rotates to the horizontal, and then push the winding assembly 3 to bend it so that it separates from the first limiting assembly 4. At this time, the combined wire can be removed from the winding assembly. 1. Remove from part 3. During the removal process, the combined wire only needs to be moved horizontally, which is relatively easy to disassemble; 2. The connection between the sliding seat 504 and the screw 502 can prevent unnecessary movement of the sliding seat 504. Rotating the screw 502 drives the sliding seat 504 to move the limiting rod 505. When the limiting rod 505 is inserted into the limiting hole 507, the limiting rod 505 can limit and fix the limiting plate 403, avoiding unnecessary rotation of the limiting plate 403 that could cause the support shaft 303 to come out.

[0047] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0048] The preferred embodiments of the utility model disclosed above are merely illustrative of the utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the utility model, thereby enabling those skilled in the art to better understand and utilize it. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A wrapping device for producing composite conductors, comprising a base plate (1), characterized in that, The top of the base plate (1) is provided with a drive assembly (2), a winding assembly (3), a first limiting assembly (4), a second limiting assembly (5), and a wrapping assembly (6). The drive assembly (2) is connected to the winding assembly (3) for transmission. The drive assembly (2) is used to drive the winding assembly (3) to rotate. The winding assembly (3) is used to wind up the combined wire. The first limiting assembly (4) and the second limiting assembly (5) are both used to limit the winding assembly (3). The wrapping assembly (6) is used to wrap and package the combined wire.

2. The wrapping equipment for producing composite conductors according to claim 1, characterized in that, The drive assembly (2) includes a fixed base (201) which is fixedly connected to the base plate (1). A first motor (202) is fixedly connected to the top of the fixed base (201). A first pulley (203) is fixedly connected to the output shaft of the first motor (202). A second pulley (204) is rotatably connected to the outer surface of the fixed base (201). A belt (205) is installed between the first pulley (203) and the second pulley (204). The first pulley (203) drives the second pulley (204) to rotate through the belt (205).

3. The wrapping equipment for producing composite conductors according to claim 2, characterized in that, The winding assembly (3) includes a rotating shaft (301), which is rotatably connected to a fixed base (201) and fixedly connected to a second pulley (204). A pin (302) is rotatably connected to the outer surface of the rotating shaft (301), and a support shaft (303) is rotatably connected to the rotating shaft (301) via the pin (302). A winding roller (304) is sleeved on the outer surface of the support shaft (303).

4. The wrapping equipment for producing composite conductors according to claim 3, characterized in that, The first limiting component (4) includes a support base (401), which is fixedly connected to the base plate (1). A groove (402) is provided on the outer surface of the support base (401), and a limiting plate (403) is rotatably connected inside the groove (402). The limiting plate (403) is rotatably connected to the support shaft (303).

5. The wrapping equipment for producing composite conductors according to claim 4, characterized in that, The second limiting component (5) includes a round rod (501), one end of which is fixedly connected to the limiting plate (403), and the other end of which is rotatably connected to a screw (502). A groove (503) is provided on the outer surface of the round rod (501), and a sliding seat (504) is threadedly connected to the outer surface of the screw (502). The sliding seat (504) is slidably connected to the groove (503), and a limiting rod (505) is fixedly connected to the outer surface of the sliding seat (504). An arc groove (506) and a limiting hole (507) are respectively provided on the outer surface of the support base (401). The round rod (501) is slidably connected to the arc groove (506), and the limiting rod (505) is inserted into the limiting hole (507).

6. The wrapping equipment for producing composite conductors according to claim 5, characterized in that, The wrapping assembly (6) includes a mounting base (601), which is fixedly connected to the base plate (1). A second motor (602) is fixedly connected to the outer surface of the mounting base (601). A first gear (603) is rotatably connected to the output shaft of the second motor (602). A second gear (604) meshes with the outer surface of the first gear (603). A fixing rod (605) is fixedly connected to the outer surface of the second gear (604). A baffle (606) is fixedly connected to the outer surface of the fixing rod (605). A nut (607) is threaded onto the outer surface of the fixing rod (605). Both the first gear (603) and the second gear (604) are rotatably connected inside the mounting base (601).

7. A wrapping device for producing composite conductors according to claim 6, characterized in that, The end of the screw (502) is fixedly connected to a handle (7), and the outer surface of the handle (7) is provided with a hexagonal groove (8).

Citation Information

Patent Citations

  • Electromagnetic wire wrapping equipment

    CN219370783U