EtherCAT bus coupler
By adopting a PCB board design in the EtherCAT bus coupler, setting up tilted ports and ribbon cable sockets, eliminating the outer shell, and using brackets and guide rails for fixation, the problems of high cost and large limitations in expansion and installation of EtherCAT bus couplers are solved, achieving low-cost and high-efficiency connection operation.
Patent Information
- Application Number
- CN202423120552.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing EtherCAT bus couplers are expensive and bulky, have significant limitations in expansion and installation, and are inconvenient to operate with plug-in connections.
It adopts a PCB board design, with output and input ports, inlet and outlet cable sockets, and a tilt angle of 30°-60°. It integrates an 8-pin ribbon cable interface, eliminates the outer shell, and is fixed by brackets and positioning rails to achieve flexible connection.
It reduces costs, increases scalability and ease of operation, simplifies the installation process, and enhances efficiency.
Smart Images

Figure CN223828747U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to an EtherCAT bus coupler. BACKGROUND
[0002] The current EtherCAT bus coupler includes a shell, an EtherCAT bus coupler PCB board is arranged in the shell, is connected with the connector through the plug sheet installed on the shell to expand and connect the power supply, and the PCB board is connected with the plug sheet.
[0003] The EtherCAT bus coupler with the structure has high cost and large size, and the expansion installation has great limitation due to the plug sheet connection. UTILITY MODEL CONTENTS
[0004] The utility model discloses a kind of EtherCAT bus couplers of convenient connection operation and low cost, and for this, the utility model uses following technical solutions:
[0005] A kind of EtherCAT bus coupler, including PCB board, output port and input port are arranged on the PCB board, the output port and input port are arranged in the side of the operation side of the corresponding case of PCB board, it is characterized in that, the PCB board is further between EtherCAT bus coupler fixed installation side and the third side of the side, wire inlet wire outlet socket and wire outlet wire outlet socket are arranged, for power connection, bus connection to be connected with remote expansion module, wire inlet wire outlet socket and wire outlet wire outlet socket are close to the side of the operation side of the corresponding case of PCB board in the position of the third side.
[0006] Further, wire inlet wire outlet socket and wire outlet wire outlet socket are arranged respectively in the first face and the second face of the PCB board.
[0007] Further, the output port and the input port are all inclined to be arranged, and the inclined arrangement is inclined to the operation side away from the third side. Preferably, the inclination angle is 30 °-60 °. Most preferably, the inclination angle is 45 °.
[0008] Further, wire inlet wire outlet socket and wire outlet wire outlet socket adopt 8Pin wire outlet interface, integrated power line interface and bus interface.
[0009] Further, the EtherCAT bus coupler is not provided with shell for the PCB board.
[0010] Further, on the fixed installation side, the PCB board is connected with a support, and the support is connected with a positioning guide rail; wherein, the four corners of the PCB board are provided with connecting holes for being connected with a PCB board mounting surface of the support through bolts, the support is in L shape, including the PCB board mounting surface facing the PCB board and a guide rail mounting surface facing the guide rail, and the PCB board mounting surface and the guide rail mounting surface are perpendicular.
[0011] By adopting the technical scheme of the utility model, the utility model adopts a wire harness to connect the power supply and the function expansion on the EtherCAT bus coupler PCB board, can not adopt the shell, when installing subsequently, can be fixed on the guide rail only through a simple support, the cost is lower, easy to manufacture and the expansion flexibility is high, improves the efficiency, and the operation of the plug-in wire harness of the utility model is flexible, simple and convenient. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is the first surface schematic view of the PCB board of the EtherCAT bus coupler of the utility model.
[0013] Figure 2 It is the second surface schematic view of the PCB board of the EtherCAT bus coupler of the utility model.
[0014] Figure 3 It is the connection schematic view of the support and the positioning guide rail of the utility model.
[0015] Figure 4 It is the connection schematic view of the PCB board, the support and the positioning guide rail of the utility model. DETAILED DESCRIPTION
[0016] Referring to the drawings, the utility model provides a kind of EtherCAT bus coupler, including PCB board 100, output port 11 and input port 12 are provided on the PCB board 100, the output port and input port are set in the side 101 of the corresponding case operation side (such as the side of the case door, cover setting) of PCB board, wherein, input port 12 also namely EtherCAT IN is responsible for the input of EtherCAT bus communication, output port 11 also namely EtherCAT OUT is responsible for the output of EtherCAT bus communication.
[0017] The PCB board is also provided with an incoming wire socket 13 and an outgoing wire socket 14 on a third side 103 between the EtherCAT bus coupler fixed mounting side 102 and the one side 101, for power supply connection, bus connection, which is used for connection with a remote expansion module, which can be an EtherCAT bus-based remote analog input module, an EtherCAT bus-based remote digital output module or an EtherCAT bus-based remote digital input module.
[0018] The PCB board is generally a rectangular board, and the third side 103 is the side perpendicular to the fixed mounting side 102 and the one side 101. On the fixed mounting side 102, the PCB board 100 is connected with a bracket 2, which is connected with a positioning guide rail 3 through buckles or other connecting members 5. Among them, the four corners of the PCB board 1 have connecting holes 4, which are used for bolt connection with the PCB board mounting surface 21 of the bracket 2, and the bracket 2 is L-shaped, including the PCB board mounting surface 21 facing the PCB board 100 and the guide rail mounting surface 22 facing the guide rail 3, and the PCB board mounting surface 21 and the guide rail mounting surface 22 are perpendicular.
[0019] The positions of the incoming wire socket 13 and the outgoing wire socket 14 on the third side 103 are close to the one side 101 of the corresponding cabinet operation side of the PCB board, which is convenient for operation. In this embodiment, the incoming wire socket 13 and the outgoing wire socket 14 are arranged on the first surface and the second surface of the end of the third side 103 of the PCB board.
[0020] The output port 11 and the input port 12 are both arranged obliquely, as shown in the figure, the oblique arrangement is inclined to the operation side away from the third side 103. As shown in the figure, the inclination angle is 45° (including close to 45°, an angle range substantially having the same function and effect), which can effectively reduce the outgoing wire height.
[0021] The incoming wire socket and the outgoing wire socket adopt an 8Pin wire interface, which integrates a power line interface and a bus interface. The extended remote IO can be quickly connected, and after expansion, it can meet the needs of most application scenarios.
[0022] In the figure, the number 200 is an EtherCAT Slave IC, which is an EtherCAT bus communication core component, responsible for bus protocol conversion and communication with an expansion IO module; the number 300 is a PHY IC, which is a network physical chip, responsible for communication protocol conversion and communication with other slave stations. Among them, the output port 11 is connected with the PHY IC, and the input port 12, the incoming wire socket 13 and the outgoing wire socket 14 are connected with the EtherCAT Slave IC.
[0023] The above merely describes specific embodiments of the present application, but the structural features of the present application are not limited thereto, and any person skilled in the art can make changes or modifications in the field of the present application, and the changes or modifications are covered in the protection scope of the present application.
[0024] It should be noted that the terms "comprise" and "have" and any variations thereof in the specification and claims of the present application and the above drawings are intended to cover non-exclusive inclusion. The terms "mount", "provide", "have", "connect", "connect", "socket" should be understood broadly. For example, it can be fixedly connected, detachably connected, or integrally configured; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediate medium, or it can be internal communication between two devices, elements or components. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0025] In the description of the present application, it should be understood that the terms "one end", "the other end", "outer side", "inner side", "horizontal", "end", "length", "outer end", "left", "right" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. The terms "first", "second" are only used for simplicity in description, and do not indicate or imply relative importance.
Claims
1. An EtherCAT bus coupler, comprising a PCB board, wherein an output port and an input port are disposed on the side of the PCB board corresponding to the operating side of the chassis, characterized in that, The PCB board also has an inlet cable socket and an outlet cable socket on a third side between the EtherCAT bus coupler fixed mounting side and the aforementioned side, for power connection and bus connection to connect with the remote expansion module. The inlet cable socket and the outlet cable socket are located on the third side close to the side of the PCB board corresponding to the chassis operation side.
2. The EtherCAT bus coupler as described in claim 1, characterized in that, The incoming cable socket and the outgoing cable socket are respectively located on the first and second sides of the PCB board.
3. An EtherCAT bus coupler as described in claim 1, characterized in that, Both the output port and the input port are tilted, and the tilt is set so that they are angled towards the operating side away from the third side.
4. An EtherCAT bus coupler as described in claim 3, characterized in that, The tilt angle is 30°-60°.
5. An EtherCAT bus coupler as described in claim 3, characterized in that, The tilt angle is 45°.
6. An EtherCAT bus coupler as described in claim 1, characterized in that, The incoming and outgoing cable sockets use 8-pin ribbon cable interfaces, integrating power cord interfaces and bus interfaces.
7. An EtherCAT bus coupler as described in claim 1, 2, 3, 4, 5, or 6, characterized in that, The EtherCAT bus coupler does not have a housing on the PCB board.
8. An EtherCAT bus coupler as described in claim 7, characterized in that, On the fixed installation side, the PCB board is connected to the bracket, and the bracket is connected to the positioning guide rail; wherein, the four corners of the PCB board have connection holes for bolt connection with the PCB board mounting surface of the bracket, the bracket is L-shaped, including the PCB board mounting surface facing the PCB board and the guide rail mounting surface facing the guide rail, and the PCB board mounting surface and the guide rail mounting surface are perpendicular.