Combined connector suitable for immersed subrack and immersed subrack

By designing a modular connector, the problem of insufficient connector sealing in immersion enclosures is solved, achieving high sealing performance and convenient assembly, making it suitable for battery module connections in immersion enclosures.

CN223828796UActive Publication Date: 2026-01-23XIAOGAN CORNEX NEW ENERGY INNOVATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520090225.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2026-01-23
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

Existing automotive connectors have limited sealing performance and cannot meet the airtightness and usage requirements of immersion-type sockets.

Method used

A modular connector is designed, including a modular socket, a first connector, and a second connector. The socket housing and the male terminal are integrally injection molded, and a sealing element is provided at the connector. The sealing is achieved by a snap-fit ​​structure and fixed by a riveting post to ensure the airtightness between the connector and the battery box.

Benefits of technology

It achieves high sealing between the combined socket and the battery box, avoiding the influence of immersion liquid, is compatible with the number of voltage and temperature sampling numbers of the battery module, and is easy to assemble through a snap-fit ​​structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of immersed subracks, in particular to a combined type connector suitable for an immersed subrack and the immersed subrack, the combined type connector comprises a combined type socket, a first connector and a second connector, the combined type socket comprises a socket shell and a male terminal, the male terminal and the socket shell are integrally formed in an injection molding mode, the first connector and the second connector are inserted into the two ends of the male terminal respectively, the first connector is used for being connected with a wire harness of a battery module, the second connector is used for being connected with a wire harness of an acquisition module, a first sealing piece is arranged on the first connector, and a second sealing piece is arranged on the second connector. The first connector is provided with a first sealing element, the first sealing element abuts against the socket shell, so that the plugging position of the first connector and the male terminal is sealed, the socket shell is provided with a second sealing element, and the second sealing element is used for sealing the socket shell and a battery box body. The sealing device is good in sealing performance and can meet the sealing performance requirement of the immersed subrack.
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Description

Technical Field

[0001] This utility model relates to the field of immersion socket technology, specifically to a combination connector suitable for immersion sockets and an immersion socket. Background Technology

[0002] Since the immersion enclosure is filled with immersion fluid, which can affect some components of the acquisition module, the battery acquisition module (slave controller) must be placed outside the enclosure. The acquisition lines of the module need to be connected to the battery acquisition module (slave controller) through the side wall of the enclosure using connectors.

[0003] The connectors used in existing immersion enclosures are all derived from automotive connectors. Automotive waterproof connectors consist of a connector housing, cold-pressed terminals, connector seals, and wire seals. However, the sealing performance of existing automotive connectors is limited and cannot meet the airtightness and usage requirements of immersion enclosures. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a combined connector and an immersion enclosure suitable for use in immersion enclosures, thereby meeting the sealing requirements of immersion enclosures.

[0005] To address the aforementioned technical problems, in a first aspect, this utility model provides a combined connector suitable for immersion-type socket boxes, comprising a combined socket, a first connector, and a second connector. The combined socket includes a socket housing and a male terminal, the male terminal being integrally injection molded with the socket housing. The first connector and the second connector are respectively inserted into the two ends of the male terminal. The first connector is used to connect to the wiring harness of a battery module, and the second connector is used to connect to the wiring harness of a data acquisition module. A first sealing element is provided on the first connector, abutting against the socket housing to seal the insertion point of the first connector and the male terminal. A second sealing element is provided on the socket housing, the second sealing element being used to seal the socket housing and the battery box.

[0006] In some embodiments, the socket housing includes a substrate and a connector interface, the connector interface being disposed on both sides of the substrate, the two ends of the male terminal being respectively located within the two connector interfaces, and the first seal being fitted onto the first connector such that when the first connector is inserted into the connector interface, the first seal seals the first connector and the connector interface.

[0007] In some embodiments, the connector interfaces on both sides of the substrate are a first connector interface and a second connector interface, respectively. Both the first connector interface and the second connector interface have slots. The first connector and the second connector are respectively provided with a first buckle and a second buckle. The first connector is engaged with the slot of the first connector interface through the first buckle, and the second connector is engaged with the slot of the second connector interface through the second buckle.

[0008] In some embodiments, the first seal is fitted onto the end of the first connector, such that after the first connector is engaged with the first connector interface, the first seal rests against the bottom of the first connector interface.

[0009] In some embodiments, a limiting groove is formed on the card slot, a limiting strip is provided on the first buckle, the limiting strip is arranged in the limiting groove, and the first buckle elastically abuts against the card slot.

[0010] In some embodiments, the connector interface is provided in multiple ways, and the male terminal is provided with 64 pins.

[0011] In some embodiments, a plurality of fixing holes are formed on the substrate, and a plurality of riveting posts are provided on the substrate. The plurality of fixing holes and the plurality of riveting posts are arranged in a one-to-one correspondence, and the riveting posts are used to fix the substrate to the battery box.

[0012] In some embodiments, the combination socket includes a mounting bracket for securing the wiring harness of the battery module.

[0013] In some embodiments, the first connector is a soldered connector, the first connector includes a first housing and a first female terminal, the first female terminal and the first housing are integrally injection molded; the second connector is a cold-pressed connector, the second connector includes a second housing and a second female terminal, the second female terminal and the second housing are integrally injection molded.

[0014] Secondly, this utility model provides an immersion-type socket box, including a battery box body, a socket mounting hole is provided on the side wall of the battery box body, a data acquisition module is fixedly installed on the outer wall of the battery box body, a battery module is installed inside the battery box body, a combined socket is sealed and installed on the socket mounting hole, a first connector is arranged inside the battery box body, a second connector is arranged outside the battery box body, the wiring harness of the data acquisition module is connected to the second connector, and the wiring harness of the battery module is connected to the first connector.

[0015] The beneficial effects of this utility model are as follows:

[0016] 1. The male terminal of the modular socket of this utility model is integrally injection molded with the socket housing, and a second sealing element is provided on the socket housing to ensure the sealing of the modular socket itself and the connection between the modular socket and the battery box. In addition, the first connector is located in the battery box. By providing a first sealing element on the first connector, the connection between the first connector and the modular socket is protected from the influence of immersion liquid.

[0017] 2. The first sealing element of this utility model is fitted onto the first connector. When the first connector is inserted into the connector interface, the first sealing element will fit tightly against the inner wall of the connector interface, thereby sealing the connection between the first connector and the combination socket.

[0018] 3. The first connector, the second connector, and the connector interface of this utility model are connected by snap-fit, which facilitates assembly.

[0019] 4. The first sealing element of this utility model is arranged near the end of the first connection, so that after the first connector is engaged with the first connector interface, the first sealing element abuts against the bottom of the first connector interface, further ensuring the sealing performance of the first connector insertion point.

[0020] 5. The connector interface of this utility model is provided with multiple interfaces, and the male terminal is provided with 64 pins, which can maximize the compatibility with the number of voltage and temperature samplings of the battery module.

[0021] 6. This utility model ensures the sealing performance of the modular socket by setting up riveting posts, and increases the threaded connection length to ensure the sealing and fixing effect of the modular socket.

[0022] 7. By setting a fixing frame, this utility model can constrain the wiring harness of the battery module, avoid direct contact between the wiring harness and surrounding components, and at the same time prevent the first connector from being affected by force, thus ensuring its sealing performance. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the submersible insertion box of this utility model;

[0024] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0025] Figure 3 This is a schematic diagram of the structure of the combined connector of this utility model;

[0026] Figure 4 for Figure 3 Enlarged view at point B in the middle;

[0027] Figure 5 This is an exploded view of the combined connector of this utility model;

[0028] Figure 6This is a schematic diagram of the structure of the combined socket of this utility model;

[0029] Figure 7 This is a diagram showing the positional relationship between the second sealing element and the combined socket of this utility model;

[0030] Figure 8 This is a schematic diagram of the structure of the first connector of this utility model;

[0031] Figure 9 This is a schematic diagram of the structure of the second connector of this utility model;

[0032] Figure 10 for Figure 6 Enlarged view of point C.

[0033] Reference numerals: 1-Combination socket; 11-Baseboard; 12-Male terminal; 13-Connector interface; 131-Slot; 132-Limiting groove; 14-Fixing hole; 15-Riveting post; 16-Second seal; 17-Fixing bracket; 18-Fixing ring;

[0034] 2-First connector; 21-First housing; 22-First female terminal; 23-First snap-fit; 24-Limiting strip; 25-First seal;

[0035] 3-Second connector; 31-Second housing; 32-Second female terminal; 33-Second snap-fit; 34-Waterproof plug; 35-Wire;

[0036] 4-Battery housing; 5-Battery module; 6-Data acquisition module. Detailed Implementation

[0037] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.

[0038] like Figure 3 , 5 As shown, this utility model provides a combined connector suitable for immersion-type socket boxes, including a combined socket 1, a first connector 2, and a second connector 3. The combined socket 1 includes a socket housing and a male terminal 12. The male terminal 12 is integrally injection molded with the socket housing. The first connector 2 and the second connector 3 are respectively inserted into the two ends of the male terminal 12. The first connector 2 is used to connect to the wiring harness of the battery module 5, and the second connector 3 is used to connect to the wiring harness of the acquisition module 6. A first sealing element 25 is provided on the first connector 2, and the first sealing element 25 abuts against the socket housing, so that the insertion point of the first connector 2 and the male terminal 12 is sealed. Figure 4As shown, a second seal 16 is provided on the socket housing, which is used to seal the socket housing and the battery box 4.

[0039] Understandably, since the acquisition module 6 of the battery module 5 is located outside the battery housing 4, the acquisition line of the battery module 5 needs to be connected to the acquisition module 6 by passing through the side wall of the battery housing 4 using a connector. Therefore, it is necessary to ensure the sealing between the side wall of the battery housing 4 and the connector, as well as the sealing of the connector itself. The male terminal 12 of the combined socket 1 of this utility model is integrally injection molded with the socket housing, ensuring the sealing of the combined socket 1 itself. Furthermore, a second sealing element 16 is provided on the socket housing to ensure the sealing between the combined socket 1 and the battery housing 4. In addition, the first connector 2 is located inside the battery housing 4. By providing a first sealing element 25 on the first connector 2, the connection between the first connector 2 and the combined socket 1 is protected from the influence of immersion liquid.

[0040] In some embodiments, such as Figure 6 As shown, the socket housing includes a base plate 11 and a connector interface 13. The connector interface 13 is arranged on both sides of the base plate 11. The two ends of the male terminal 12 are respectively located in the two connector interfaces 13. The first sealing member 25 is fitted on the first connector 2, so that when the first connector 2 is inserted into the connector interface 13, the first sealing member 25 seals the first connector 2 and the connector interface 13. Figure 6 The diagram illustrates a configuration with four connector interfaces 13, each of which is a cylindrical structure resembling a square, into which the first connector 2 and the second connector 3 can be inserted.

[0041] The first sealing element 25 of this utility model is fitted onto the first connector 2. When the first connector 2 is inserted into the connector interface 13, the first sealing element 25 will tightly adhere to the inner wall of the connector interface 13, thereby sealing the connection between the first connector 2 and the combination socket 1.

[0042] In some embodiments, such as Figure 6 , 10 As shown, the connector interfaces 13 on both sides of the substrate 11 are the first connector 2 interface 13 and the second connector 3 interface 13, respectively. Both the first connector 2 interface 13 and the second connector 3 interface 13 have two symmetrically formed slots 131, as shown... Figure 8 , 9 As shown, the first connector 2 and the second connector 3 are respectively provided with a first buckle 23 and a second buckle 33. The first connector 2 is engaged with the slot 131 of the interface 13 of the first connector 2 through the first buckle 23, and the second connector 3 is engaged with the slot 131 of the interface 13 of the second connector 3 through the second buckle 33.

[0043] In some embodiments, such as Figure 10As shown, a limiting groove 132 is formed on the card slot 131. The limiting groove 132 is elongated, as shown in the figure. Figure 8 As shown, a limiting strip 24 is provided on the first buckle 23, and the limiting strip 24 is arranged in the limiting groove 132. The first buckle 23 elastically abuts against the groove 131. The structure of the second buckle 33 is the same as that of the first buckle 23.

[0044] like Figure 8 As shown, the first latch 23 has a certain elasticity. One end of the first latch 23 is integrated with the first connector 2, and the other end of the first latch 23 is tilted upwards, meaning that the surface of the first latch 23 is not parallel to that of the first connector 2. The first latch 23 can be pressed to fit against the first connector 2. When the external force is released, the first latch 23 automatically returns to its original state. When the first connector 2 is inserted into the interface 13, the two first latches 23 are squeezed by the inner wall of the interface 13, allowing the first connector 2 to be inserted. When the limiting strip 24 is engaged in the limiting groove 132, the first connector 2 is fully inserted.

[0045] In some embodiments, the first seal 25 is fitted onto the end of the first connector 2, such that after the first connector 2 is engaged with the first connector 2 interface 13, the first seal 25 abuts against the bottom of the first connector 2 interface 13.

[0046] Understandably, when the first connector 2 is inserted into the first connector 2, the limiting strip 24 is inserted into the limiting groove 132, so that the first sealing member 25 always abuts against the bottom of the interface 13 of the first connector 2. At this time, the first sealing member 25 is sealed and fitted with the side wall and bottom of the interface 13 of the first connector 2, further ensuring the sealing of the insertion point of the first connector 2.

[0047] In some embodiments, multiple connector interfaces 13 are provided, and male terminals 12 are provided with 64 pins. This can maximize compatibility with the number of voltage and temperature samples of the battery module 5.

[0048] In some embodiments, such as Figure 4 , 6 As shown, a plurality of fixing holes 14 are formed on the substrate 11, and a plurality of riveting posts 15 are provided on the substrate 11. The plurality of fixing holes 14 and the plurality of riveting posts 15 are arranged in a one-to-one correspondence. The riveting posts 15 are used to fix the substrate 11 to the battery housing 4. The riveting posts 15 have blind holes with threads along the axial direction, such as... Figure 4 As shown, after the second sealing member 16 is pressed against the inner wall of the battery box 4, the combination socket 1 is fixed to the battery box 4 by bolts passing through the battery box 4, the second sealing member 16 passing through the fixing hole 14 and the rivet post 15. The rivet post 15 can increase the threaded connection length and ensure the sealing and fixing effect of the combination socket 1.

[0049] In some embodiments, such as Figure 6 As shown, the modular socket 1 includes a mounting bracket 17 for securing the wiring harness of the battery module 5. The mounting bracket 17 is U-shaped and is fixedly connected to the substrate 11.

[0050] like Figure 4 , 5 As shown, a retaining ring 18 is threaded onto the mounting bracket 17. The wiring harness of the battery module 5 is confined to the retaining ring 18, which can prevent the wiring harness from directly contacting the surrounding environmental components and at the same time prevent the first connector 2 from being affected by force, thus ensuring its sealing performance.

[0051] In some embodiments, the first connector 2 is a welded connector, meaning that the wires of the battery module 5 are fixedly connected to the first connector 2 by welding; for example Figure 8 As shown, the first connector 2 includes a first housing 21 and a first female terminal 22, the first female terminal 22 and the first housing 21 being integrally injection molded; as Figure 9 As shown, the second connector 3 is a cold-pressed connector, that is, the second connector 3 and the wire 35 are connected by cold pressing. The wire 35 is provided with a waterproof plug 34. The second connector 3 includes a second housing 31 and a second female terminal 32, which are integrally injection molded with the second housing 31.

[0052] Both the first connector 2 and the second connector 3 are made by integral injection molding of the terminal and the housing, which enhances the sealing performance.

[0053] Secondly, such as Figure 1 , 2 As shown, this utility model provides an immersion-type socket box, including a battery box body 4. A socket mounting hole is opened on the side wall of the battery box body 4. A data acquisition module 6 is fixedly installed on the outer wall of the battery box body 4. A battery module 5 is installed inside the battery box body 4. A combination socket 1 is sealed and installed on the socket mounting hole. A first connector 2 and a base plate 11 are arranged inside the battery box body 4. A second connector 3 is arranged outside the battery box body 4. The wiring harness of the data acquisition module 6 is connected to the second connector 3. The wiring harness of the battery module 5 passes through the fixing ring 18 and is connected to the first connector 2.

[0054] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application, and should all be included within the protection scope of this application.

Claims

1. A combination connector suitable for immersion-type sockets, characterized in that: The device includes a combination socket (1), a first connector (2), and a second connector (3). The combination socket (1) includes a socket housing and a male terminal (12). The male terminal (12) is integrally injection molded with the socket housing. The first connector (2) and the second connector (3) are respectively inserted into the two ends of the male terminal (12). The first connector (2) is used to connect with the wiring harness of the battery module (5), and the second connector (3) is used to connect with the wiring harness of the acquisition module (6). A first sealing element (25) is provided on the first connector (2). The first sealing element (25) abuts against the socket housing, so that the insertion point of the first connector (2) and the male terminal (12) is sealed. A second sealing element (16) is provided on the socket housing, and the second sealing element (16) is used to seal between the socket housing and the battery box (4).

2. The combined connector for immersion-type sockets according to claim 1, characterized in that: The socket housing includes a base plate (11) and a connector interface (13). The connector interface (13) is arranged on both sides of the base plate (11). The two ends of the male terminal (12) are respectively located in the two connector interfaces (13). The first seal (25) is sleeved on the first connector (2) so that when the first connector (2) is inserted into the connector interface (13), the first seal (25) seals the first connector (2) and the connector interface (13).

3. The combined connector for immersion-type sockets according to claim 2, characterized in that: The connector interfaces (13) on both sides of the substrate (11) are the first connector (2) interface (13) and the second connector (3) interface (13), respectively. Both the first connector (2) interface (13) and the second connector (3) interface (13) have slots (131). The first connector (2) and the second connector (3) are respectively provided with a first buckle (23) and a second buckle (33). The first connector (2) is engaged with the slot (131) of the first connector (2) interface (13) through the first buckle (23), and the second connector (3) is engaged with the slot (131) of the second connector (3) interface (13) through the second buckle (33).

4. The combined connector for immersion-type sockets according to claim 3, characterized in that: The first seal (25) is fitted onto the end of the first connector (2), such that after the first connector (2) is engaged with the interface (13) of the first connector (2), the first seal (25) abuts against the bottom of the interface (13) of the first connector (2).

5. The combined connector for immersion-type sockets according to claim 3, characterized in that: A limiting groove (132) is provided on the card slot (131), and a limiting strip (24) is provided on the first buckle (23). The limiting strip (24) is arranged in the limiting groove (132), and the first buckle (23) elastically abuts against the card slot (131).

6. The combination connector suitable for immersion sockets according to any one of claims 2 to 5, characterized in that: The connector interface (13) is provided in multiple ways, and the male terminal (12) is provided with (64) pins.

7. The combination connector suitable for immersion sockets according to any one of claims 2 to 5, characterized in that: The substrate (11) has multiple fixing holes (14) and multiple riveting posts (15) are provided on the substrate (11). The multiple fixing holes (14) and the multiple riveting posts (15) are arranged in a one-to-one correspondence. The riveting posts (15) are used to fix the substrate (11) on the battery box (4).

8. The combination connector suitable for immersion sockets according to any one of claims 1 to 5, characterized in that: The combined socket (1) includes a mounting bracket (17) for securing the wiring harness of the battery module (5).

9. The combination connector suitable for immersion housings according to any one of claims 1 to 5, characterized in that: The first connector (2) is a welded connector. The first connector (2) includes a first housing (21) and a first female terminal (22). The first female terminal (22) and the first housing (21) are integrally injection molded. The second connector (3) is a cold-pressed connector. The second connector (3) includes a second housing (31) and a second female terminal (32). The second female terminal (32) and the second housing (31) are integrally injection molded.

10. An immersion housing for a combined connector suitable for immersion housings according to any one of claims 1 to 9, characterized in that: The battery housing (4) includes a battery box (4) with a socket mounting hole on its side wall. A data acquisition module (6) is fixedly installed on the outer wall of the battery box (4). A battery module (5) is installed inside the battery box (4). A combination socket (1) is sealed and installed on the socket mounting hole. A first connector (2) is arranged inside the battery box (4). A second connector (3) is arranged outside the battery box (4). The wiring harness of the data acquisition module (6) is connected to the second connector (3). The wiring harness of the battery module (5) is connected to the first connector (2).