Shell separating device for tea oil processing
By combining the separation mechanism, the flow guiding component, and the dispersing component, the problem of incomplete separation of the fruit shell and fruit in tea oil processing is solved, achieving efficient and precise separation of the fruit shell and ensuring product quality and production efficiency.
Patent Information
- Application Number
- CN202520477748.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-18
AI Technical Summary
Existing fruit shell separation devices for tea oil processing have the problem of incomplete separation of fruit shells from fruit, which requires secondary operations and affects production efficiency and product quality.
By employing a separation mechanism, a flow guiding component, and a dispersing component in synergy, and through the design of an electric conveyor belt and a water pump, the fruit shells and fruits are efficiently and precisely separated to prevent sticking. The dispersing component ensures that the fruit shells and fruits fall evenly into the container, and the water pump washes the fruit shells for subsequent processing.
This method achieves complete separation of the shell and the fruit, avoiding secondary processing and improving the production efficiency and product quality of tea oil processing.
Smart Images
Figure CN223830311U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of tea oil processing technology, specifically relating to a fruit shell separation device for tea oil processing. Background Technology
[0002] Camellia oil, also known as tea seed oil, is a high-quality edible oil extracted from the seeds of plants in the Theaceae family. It mainly comes from the seeds of the camellia tree. Currently, when processing camellia seeds, a special fruit shell separation device for camellia oil processing is usually used.
[0003] Existing fruit shell separation devices for tea oil processing generally separate the fruit shells from the fruit through a separator and a vibrating screen at the discharge port. Although this method can accomplish the separation task to a certain extent, there are still some shortcomings in actual operation. First, when relying solely on the vibrating screen for separation, small fragments of shells inevitably pass through the filter holes and mix with the fruit, resulting in incomplete separation. This necessitates secondary processing, which not only reduces production efficiency but also affects the overall effect and quality of tea oil processing. Utility Model Content
[0004] In view of this, the present invention provides a fruit shell separation device for tea oil processing. Through the coordinated operation of the separation mechanism, the flow guiding component and the dispersing component, it achieves efficient and precise separation of kernels and shells, ensuring product quality, ensuring complete separation of kernels and fruits, avoiding the problem of needing secondary operations due to incomplete separation of kernels and fruits, and greatly improving the fruit shell separation effect in tea oil processing.
[0005] To solve the above-mentioned technical problems, this utility model provides a fruit shell separation device for tea oil processing, including a water tank and a feeding hopper mounted on it. A separator is provided at the upper end of the feeding hopper, and a separation mechanism for separating fruit shells is provided on the water tank. The separation mechanism includes an electric conveyor belt 1 located inside the water tank cavity, and an electric conveyor belt 2 located at the upper part of the water tank cavity away from the electric conveyor belt 1. Both the electric conveyor belt 1 and the electric conveyor belt 2 have evenly distributed baffles on their outer sides. A baffle is provided at the end of the water tank cavity near the bottom of the electric conveyor belt 1, with the bottom of the baffle located above the electric conveyor belt 1. A filter plate is provided at the upper side of the water tank cavity near the upper part of the electric conveyor belt 1. A flow guiding component is also provided between the water tank and the filter plate. Through the above steps, efficient and precise separation of kernels and fruit shells is achieved, ensuring product quality, ensuring complete separation of fruit shells and fruits, avoiding the problem of needing secondary operations due to incomplete separation of fruit shells and fruits, and greatly improving the fruit shell separation effect for tea oil processing.
[0006] The separation mechanism includes feeding boxes symmetrically arranged at the upper part of both ends of the water tank. The upper parts of electric conveyor belt one and electric conveyor belt two are respectively matched with the feeding boxes adjacent to the same side, so that the separated fruits and shells can be quickly discharged to the designated place.
[0007] The flow guiding assembly includes multiple water outlet pipes evenly arranged on the filter plate. A conveying pipe is provided between the inlet ends of the multiple water outlet pipes. The inlet of the conveying pipe penetrates through the outside of the water tank and extends to the outside. A water pump is provided outside the water tank. The liquid inlet of the water pump penetrates through the inner wall of the water tank and extends into its interior. The liquid outlet of the water pump is connected to the inlet of the conveying pipe for subsequent treatment.
[0008] It also includes a dispersing component, which is used to break up the broken fruit and shells. The dispersing component includes a rotating rod that is symmetrically rotated and connected in the hopper. The outer arc surface of the rotating rod is provided with multiple evenly distributed rubber plates to prevent the separated shells and fruit from sticking together.
[0009] The dispersing component also includes a rotating rod rotatably connected to the discharge port of the hopper. The two ends of the rotating rod are equipped with symmetrically distributed spiral blades, and the spiral directions of the two spiral blades are opposite, which ensures that the shells and fruits can fall evenly into the water tank.
[0010] The disintegration assembly also includes pulleys respectively located at one end of the rotating rod and the rotary rod. The multiple pulleys are connected by belt drive, which serves to achieve synchronous drive.
[0011] The dispersing assembly also includes a motor located at the end of the hopper furthest from the pulley. The output shaft of the motor is fixedly connected to the other end of the rotating rod, thus providing a rapid driving function.
[0012] The beneficial effects of the above-mentioned technical solution of this utility model are as follows:
[0013] 1. The tea oil fruit is fed into the separator. The separator's crushing head separates the fruit shells. The separated shells and fruit fall into a water tank. The shells float on the surface, while the fruit sinks. The submerged fruit is transported by an electric conveyor belt and its evenly distributed baffles, while the floating shells are transported by an electric conveyor belt with baffles. The transported shells and fruit fall into their respective feeding boxes. Through these steps, efficient and precise separation of kernels and shells is achieved, ensuring product quality and thorough separation of shells and fruit. This avoids the need for secondary processing due to incomplete separation, greatly improving the shell separation effect in tea oil processing.
[0014] 2. The fruit shells separated by the separator fall into the hopper. At the same time, the motor drives the rotating rod, the spiral blade and its pulley to rotate synchronously. When the pulley rotates, it drives the pulley of the other pulley to rotate synchronously through the belt. This causes the rotating rod and its multiple rubber plates to rotate synchronously. The multiple rubber plates break up the separated fruit shells and fruits to prevent them from sticking together and to ensure the uniformity of subsequent processing. The rotating spiral blade helps to further disperse the fruit shells and fruits, ensuring that the fruit shells and fruits fall evenly into the hopper.
[0015] 3. The water pump draws water from the tank and transports it through the delivery pipe. The water is then sprayed out through the outlet pipe, which pushes the floating fruit shells onto the electric conveyor belt for further processing. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the main structure of a fruit shell separation device for tea oil processing according to the present invention;
[0017] Figure 2 This is a cross-sectional structural diagram of the present invention;
[0018] Figure 3 This is a schematic diagram of the planar structure of the present invention;
[0019] Figure 4 This is an enlarged structural diagram of point A of this utility model.
[0020] Explanation of reference numerals in the attached drawings: 100, water tank; 200, hopper; 300, separator; 400, electric conveyor belt one; 401, electric conveyor belt two; 402, baffle plate; 403, baffle plate; 404, filter plate; 405, discharge box; 500, water outlet pipe; 501, conveying pipe; 502, water pump; 600, rotating rod; 601, rubber plate; 602, rotating rod; 603, spiral blade; 604, pulley; 605, belt; 606, motor. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the accompanying drawings of the embodiments of this utility model. Figure 1-4 The technical solutions of the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.
[0022] This embodiment provides a fruit shell separation device for tea oil processing, such as... Figure 1-4The system includes a water tank 100 and a hopper 200 mounted on it. One end of the water tank 100 has a waste liquid pipe with a threaded sealing cover at its opening. The bottom of the water tank 100 slopes towards the waste liquid pipe from the end furthest from it. A separator 300 is located at the top of the hopper 200. A separation mechanism for separating fruit shells is also provided on the water tank 100. This mechanism includes a first electric conveyor belt 400 installed inside the water tank 100, which slopes from top to bottom of the water tank 100 from the end furthest from the waste liquid pipe. A second electric conveyor belt 401 is located at the upper part of the water tank 100 from the end furthest from the first electric conveyor belt 400, and slopes from top to bottom of the water tank 100 from the end furthest from it. The electric conveyor belt 400 is inclined. Both the electric conveyor belt 400 and the electric conveyor belt 401 have evenly distributed baffles 402 on their outer sides. Both the electric conveyor belt 400 and the electric conveyor belt 401 have evenly distributed water-permeable holes. The water tank 100 has a baffle 403 at one end near the bottom of the electric conveyor belt 400. The baffle 403 is used to guide the fruit. The bottom of the baffle 403 is located above the electric conveyor belt 400. The water tank 100 has a filter plate 404 at one end near the top of the electric conveyor belt 400. The filter plate 404 is used to filter the fruit shell. A flow guiding component is also provided between the water tank 100 and the filter plate 404.
[0023] First, start the separator 300, electric conveyor belt 1 400, and electric conveyor belt 2 401. Then, feed the tea oil fruit into the separator 300. The crushing head inside the separator 300 separates the shells from the fruit. The separated shells and fruit fall into the hopper 200 and then into the water tank 100. At this time, the shells float on the water surface, while the fruit sinks. The fruit that sinks is transported by electric conveyor belt 1 400 and its evenly distributed baffles 402, while the shells that float on the water surface are transported by electric conveyor belt 2 401, which also has baffles 402. Through the above steps, efficient and precise separation of kernels and shells is achieved, ensuring product quality and ensuring complete separation of shells and fruit. This avoids the problem of needing secondary operations due to incomplete separation of shells and fruit, and greatly improves the shell separation effect for tea oil processing.
[0024] like Figure 1-4 As shown, the separation mechanism includes feeding boxes 405 symmetrically arranged at the upper part of both ends of the water tank 100. Each feeding box 405 has a sealing door at one end. The bottom of each feeding box 405 is inclined from the end away from the sealing door towards the sealing door. The upper parts of electric conveyor belt 1 400 and electric conveyor belt 2 401 are respectively arranged to cooperate with the feeding boxes 405 adjacent to each other on the same side, so as to facilitate the rapid discharge of the separated fruits and shells to the designated place.
[0025] like Figure 1-4As shown, the flow guiding assembly includes a plurality of water outlet pipes 500 evenly arranged on the filter plate 404. The plurality of water outlet pipes 500 are evenly distributed along the axial direction of the filter plate 404. A conveying pipe 501 is provided between the water inlet ends of the plurality of water outlet pipes 500. The water inlet of the conveying pipe 501 penetrates through the outside of the water tank 100 and extends to the outside. A water pump 502 is provided outside the water tank 100. The liquid inlet end of the water pump 502 penetrates through the inner wall of the water tank 100 and extends to its interior. The liquid outlet end of the water pump 502 is connected to the water inlet of the conveying pipe 501.
[0026] Water pump 502 draws water from inside water tank 100 and transports it through conveying pipe 501. Then, it is sprayed out through water outlet pipe 500, which can push the floating fruit shells on the water surface toward electric conveyor belt 401 for further processing.
[0027] like Figure 1-4 As shown, it also includes a dispersing component, which is used to disperse the broken fruit and shells. The dispersing component includes a rotating rod 600 that is symmetrically rotatably connected to the hopper 200. The outer arc surface of the rotating rod 600 is provided with a plurality of evenly distributed rubber plates 601.
[0028] The rotating rod 600 and its multiple rubber plates 601 rotate synchronously. The multiple rubber plates 601 break up the separated fruit shells and fruits to prevent them from sticking together and to ensure the uniformity of subsequent processing.
[0029] like Figure 1-4 As shown, the dispersing assembly also includes a rotating rod 602 rotatably connected to the discharge port of the hopper 200. The two ends of the rotating rod 602 are provided with symmetrically distributed spiral blades 603, and the spiral directions of the two spiral blades 603 are opposite.
[0030] The spiral blade 603 rotates synchronously with the spiral blades 603 at both ends, which can disperse the piled fruit shells and vegetables, ensuring that the fruit shells and fruits can fall evenly into the water tank 100.
[0031] like Figure 1-4 As shown, the dispersing assembly also includes pulleys 604 respectively disposed at one end of the rotating rod 600 and the rotating rod 602, and the multiple pulleys 604 are connected by a belt 605 for transmission.
[0032] When the pulley 604 rotates, it is driven to rotate synchronously with the belt 605, thereby making the rotating rod 600 and the rotating rod 602 rotate synchronously, thus playing a synchronous driving role.
[0033] like Figure 1-4 As shown, the dispersing assembly also includes a motor 606 located at the end of the hopper 200 away from the pulley 604, and the output shaft of the motor 606 is fixedly connected to the other end of the rotating rod 602.
[0034] The rotation of the output shaft of motor 606 drives the rotating rod 602 and its auxiliary mechanism to rotate synchronously, thus achieving rapid driving.
[0035] The working principle of the fruit shell separation device for tea oil processing provided by this utility model is as follows: First, start the separator 300, electric conveyor belt 400, electric conveyor belt 401, water pump 502, and motor 606. Then, feed the tea oil fruit into the separator 300. The crushing head inside the separator 300 separates the fruit shells. The separated fruit shells and fruits fall into the hopper 200. At the same time, the motor 606 drives the rotating rod 602, the spiral blade 603, and the pulley 604 on it to rotate synchronously. When the pulley 604 rotates, it drives the pulley 604 to rotate synchronously through the belt 605. This makes the rotating rod 600 and the multiple rubber plates 601 on it rotate synchronously. The multiple rubber plates 601 disperse the separated fruit shells and fruits to prevent them from sticking together and ensure the uniformity of subsequent processing. The rotating spiral blade 603 helps to further disperse the fruit. The shells and fruits are evenly distributed into the water tank 100, with the shells floating on the surface and the fruits sinking. The submerged fruits are transported by an electric conveyor belt 400 and evenly distributed baffles 402, while the floating shells are transported by an electric conveyor belt 401 with baffles 402. The transported shells and fruits fall into the corresponding feeding boxes 405. Through the above steps, efficient and precise separation of kernels and shells is achieved, ensuring product quality and ensuring complete separation of shells and fruits. This avoids the need for secondary processing due to incomplete separation, greatly improving the shell separation effect in tea oil processing. During this process, a water pump 502 draws water from the water tank 100 and transports it through a conveyor pipe 501, then sprays it out through a water outlet pipe 500, thus flushing the floating shells towards the electric conveyor belt 401 for subsequent processing.
[0036] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0037] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.
Claims
1. A fruit shell separation device for tea oil processing, characterized in that: The device includes a water tank (100) and a hopper (200) disposed thereon. A separator (300) is provided at the upper end of the hopper (200). The water tank (100) is equipped with a separation mechanism for separating fruit shells. The separation mechanism includes an electric conveyor belt (400) disposed within the inner cavity of the water tank (100). An electric conveyor belt (401) is provided at the upper end of the inner cavity of the water tank (100) away from the electric conveyor belt (400). The electric conveyor belt (400) and the electric... The outer side of the conveyor belt 2 (401) is provided with evenly distributed baffles (402). The inner cavity of the water tank (100) is provided with a baffle (403) near the bottom of the electric conveyor belt 1 (400). The bottom of the baffle (403) is located above the electric conveyor belt 1 (400). The upper side of the inner cavity of the water tank (100) is provided with a filter plate (404) near the upper part of the electric conveyor belt 1 (400). A flow guiding component is also provided between the water tank (100) and the filter plate (404).
2. The fruit shell separation device for tea oil processing as described in claim 1, characterized in that: The separation mechanism includes feeding boxes (405) symmetrically arranged at the upper part of both ends of the water tank (100), and the upper parts of the electric conveyor belt one (400) and the electric conveyor belt two (401) are respectively arranged in cooperation with the feeding boxes (405) on the same side.
3. The fruit shell separation device for tea oil processing as described in claim 1, characterized in that: The flow guiding assembly includes a plurality of water outlet pipes (500) evenly arranged on the filter plate (404). A conveying pipe (501) is provided between the water inlet ends of the plurality of water outlet pipes (500). The water inlet of the conveying pipe (501) penetrates the outside of the water tank (100) and extends to the outside. A water pump (502) is provided outside the water tank (100). The liquid inlet end of the water pump (502) penetrates the inner wall of the water tank (100) and extends to its interior. The liquid outlet end of the water pump (502) is connected to the water inlet of the conveying pipe (501).
4. The fruit shell separation device for tea oil processing as described in claim 1, characterized in that: It also includes a dispersing component, which is used to disperse the broken fruit and shells. The dispersing component includes a rotating rod (600) symmetrically rotatably connected in the feed hopper (200). The outer arc surface of the rotating rod (600) is provided with a plurality of uniformly distributed rubber plates (601).
5. The fruit shell separation device for tea oil processing as described in claim 4, characterized in that: The dispersing assembly also includes a rotating rod (602) rotatably connected to the discharge port of the hopper (200). The two ends of the rotating rod (602) are provided with symmetrically distributed spiral blades (603), and the spiral directions of the two spiral blades (603) are opposite.
6. The fruit shell separation device for tea oil processing as described in claim 5, characterized in that: The dispersing assembly also includes pulleys (604) respectively disposed at one end of the rotating rod (600) and the rotating rod (602), and the multiple pulleys (604) are connected by belts (605).
7. The fruit shell separation device for tea oil processing as described in claim 5, characterized in that: The dispersing assembly also includes a motor (606) located at the end of the hopper (200) away from the pulley (604), and the output shaft of the motor (606) is fixedly connected to the other end of the rotating rod (602).