Reaction kettle for raw material medicine production

By introducing heating elements and a purification chamber into the reactor, the problems of uneven heating and exhaust gas purification in existing reactors are solved, thus ensuring the stability of the chemical reaction and the health of personnel.

CN223832329UActive Publication Date: 2026-01-27ANHUI YOUCARE KAIYUE PHARMA
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Patent Information

Application Number
CN202520421354.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-01-27
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

Existing reactors lack uniform heating and exhaust gas purification capabilities, which affect the stability of chemical reactions and the health of personnel.

Method used

A reaction vessel comprising an inner vessel, an outer vessel, a stirring mechanism, and a purification chamber was designed, equipped with heating pipes, a water pump, a suction fan, and an air filter plate to achieve uniform heating and exhaust gas purification functions.

Benefits of technology

It improves the stability and safety of chemical reactions, ensures personnel health, and enhances the practicality and environmental protection of the reactor through the design of uniform heating and exhaust gas purification functions.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223832329U_ABST
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Abstract

The reaction kettle is applied to the field of reaction kettles, and comprises an inner kettle barrel and a circulating mechanism, the bottom and the top of the inner kettle barrel are respectively bolted with an outer kettle barrel and a kettle cover, the bottom of the outer kettle barrel is bolted with two heating pipes in a penetrating manner, the surface of the outer kettle barrel is communicated with a water adding pipe in a penetrating manner, and the water adding pipe is communicated with the circulating mechanism. A stirring mechanism is arranged at the top of the kettle cover, a purification box is arranged on one side of the inner kettle barrel, an exhaust pipe valve is communicated with the surface of the kettle cover in a penetrating manner, a fixed pipe communicated with the purification box fixedly sleeves the surface of the exhaust pipe valve, and an air filter plate is placed in the purification box. The reaction kettle has the advantages of uniform heating function, improvement of the application environment of the reaction kettle, guarantee of the normal proceeding of internal chemical reaction, high practicability, waste gas purification function, simplicity and convenience in operation, guarantee of the body health of surrounding personnel, improvement of the surrounding environment and convenience in replacement of the filter plate by the personnel.
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Description

Technical Field

[0001] This utility model relates to the field of reaction vessels, and in particular to a reaction vessel for the production of active pharmaceutical ingredients. Background Technology

[0002] Currently, Chinese utility model patent CN220496373U discloses a chemical reaction vessel for the production of active pharmaceutical ingredients (APIs). While this reaction vessel is equipped with a stirring assembly to improve the mixing effect of internal materials, other problems exist during use. For example, it lacks uniform heating; when the outside temperature is low and the reaction vessel lacks sufficient insulation, the internal temperature drops rapidly. This low temperature affects the stability and efficiency of the internal reaction, preventing the chemical reaction from proceeding normally. Furthermore, it lacks exhaust gas purification; when the internal pressure is too high, exhaust and pressure reduction are required. However, the exhaust gas contains various harmful substances, which, if inhaled, can affect health. To address these problems, we propose a reaction vessel for the production of APIs. Utility Model Content

[0003] The purpose of this invention is to provide a reaction vessel for the production of active pharmaceutical ingredients, which solves the problems of existing reaction vessels lacking uniform heating and exhaust gas purification functions.

[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a reaction vessel for the production of active pharmaceutical ingredients, comprising an inner vessel cylinder and a circulation mechanism, wherein an outer vessel cylinder and a vessel cover are respectively bolted to the bottom and top of the inner vessel cylinder, two heating tubes are bolted through the bottom of the outer vessel cylinder, a water supply pipe is connected through the surface of the outer vessel cylinder, a stirring mechanism is provided on the top of the vessel cover, a purification box is provided on one side of the inner vessel cylinder, an exhaust pipe valve is connected through the surface of the vessel cover, a fixed pipe connected to the purification box is fixedly sleeved on the surface of the exhaust pipe valve, an air filter plate is placed inside the purification box, a suction fan is bolted inside the purification box, and an exhaust port is provided on the other side of the purification box.

[0005] The above technical solution can achieve uniform heating, improve the applicable environment of the reactor, ensure the normal progress of internal chemical reactions, and has high practicality. At the same time, it can also have the function of exhaust gas purification, is simple and convenient to operate, protects the health of surrounding personnel, improves the surrounding environment, and facilitates the replacement of filter plates.

[0006] The present invention is further configured such that: the circulation mechanism includes a water pump, the water pump is bolted to the surface of the outer vessel cylinder, and a suction pipe and a discharge pipe are respectively fixedly sleeved at both ends of the water pump, and the other ends of the suction pipe and the discharge pipe are respectively connected to the bottom end and the top end of the surface of the outer vessel cylinder.

[0007] By adopting the above technical solution, the heat uniformity of the internal hot water can be improved through the setting of water pump, suction pipe and discharge pipe, avoiding the water temperature being higher in the part near the heat source and lower in the part far away.

[0008] The present invention is further configured such that: the stirring mechanism includes a fixed frame, the fixed frame is installed on the top of the pot lid, a reducer is bolted to the top of the fixed frame, a motor is bolted to the top of the reducer, and a stirring rod is fixedly sleeved to the output end of the reducer through a coupling, and stirring blades are installed on the surface of the stirring rod.

[0009] By adopting the above technical solution, the materials inside the inner vessel can be stirred by setting up a fixed frame, reducer, motor, stirring rod and stirring blade, thereby improving the mixing effect of the internal materials.

[0010] The present invention is further configured such that a protective cover is bolted to the surface of the outer vessel cylinder.

[0011] By adopting the above technical solution and setting up a protective cover, the water pump can be protected from damage caused by collisions with external objects.

[0012] The present invention is further configured such that: lifting rings are symmetrically welded to the top of the pot lid.

[0013] By adopting the above technical solution, the lifting rings facilitate connection with lifting equipment, making it easy to move and transport the reactor.

[0014] The present invention is further configured such that: the top and bottom of the air filter plate are both snapped with a bracket, the other side of the bracket is bolted to the inside of the purification box, and the front of the purification box is hinged with a door panel.

[0015] By adopting the above technical solution, the design of the card slot and door panel can not only limit the position of the air filter plate, but also facilitate personnel to remove the air filter plate from the purification box for replacement.

[0016] The present invention is further configured such that a dustproof net is bolted to the other side of the purification box.

[0017] By adopting the above technical solution and setting up a dustproof net, a dustproof effect can be achieved, preventing dust in the air from falling into the exhaust fan from the exhaust vent.

[0018] In summary, this utility model has the following beneficial effects:

[0019] 1. This utility model first injects clean water into the space between the inner and outer vessel cylinders through the water inlet pipe. After the clean water is injected, the heating pipe and water pump are started simultaneously. After the heating pipe is started, it heats the surrounding clean water. After the water pump is started, it draws in the high-temperature water below through the suction pipe. After the high-temperature water is drawn in, it is discharged upward through the drain pipe to mix with the low-temperature water. This provides uniform heating, improves the applicable environment of the reactor, ensures the normal progress of the internal chemical reaction, and has high practicality.

[0020] 2. This utility model activates the suction fan and opens the exhaust valve when the internal air pressure is too high. After the exhaust valve is opened, the internal exhaust gas enters the fixed pipe. After the suction fan is activated, it draws the exhaust gas in the fixed pipe into the purification box. After entering the purification box, the exhaust gas passes through the air filter plate, which intercepts particulate matter and harmful substances in the exhaust gas, thus purifying the exhaust gas. It is simple and convenient to operate, protects the health of surrounding personnel, improves the surrounding environment, and facilitates the replacement of the filter plate. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural view of the present invention;

[0022] Figure 2 This is a front sectional view of the structure of this utility model.

[0023] Reference numerals: 1. Inner vessel; 2. Outer vessel; 3. Vessel lid; 4. Circulation mechanism; 41. Water pump; 42. Suction pipe; 43. Drain pipe; 5. Heating pipe; 6. Stirring mechanism; 61. Fixing frame; 62. Reducer; 63. Motor; 64. Stirring rod; 65. Stirring blade; 7. Purification box; 8. Exhaust valve; 9. Fixing pipe; 10. Air filter plate; 11. Fan; 12. Exhaust vent; 13. Protective cover; 14. Lifting ring; 15. Card holder; 16. Dustproof net. Detailed Implementation

[0024] The present invention will be further described in detail below with reference to the accompanying drawings.

[0025] Example 1:

[0026] refer to Figure 1 and Figure 2A reaction vessel for the production of active pharmaceutical ingredients includes an inner vessel cylinder 1 and a circulation mechanism 4. An outer vessel cylinder 2 and a vessel cover 3 are respectively bolted to the bottom and top of the inner vessel cylinder 1. Two heating pipes 5 are bolted through the bottom of the outer vessel cylinder 2, and a water inlet pipe is connected through the surface of the outer vessel cylinder 2. Clean water is first injected into the space between the inner vessel cylinder 1 and the outer vessel cylinder 2 through the water inlet pipe. After the clean water is injected, the heating pipes 5 and the water pump 41 are started simultaneously. After the heating pipes 5 are started, they will heat the surrounding clean water. After the water pump 41 is started, it will draw in the high-temperature water below through the suction pipe 42. After the high-temperature water is drawn in, it will be discharged upward through the drain pipe 43 to mix with the low-temperature water. It can provide uniform heating, improve the applicable environment of the reaction vessel, ensure the normal progress of the internal chemical reaction, and has high practicality.

[0027] refer to Figure 2 The circulation mechanism 4 includes a water pump 41, which is bolted to the surface of the outer vessel cylinder 2. The two ends of the water pump 41 are respectively fixedly sleeved with a suction pipe 42 and a discharge pipe 43. The other ends of the suction pipe 42 and the discharge pipe 43 are respectively connected to the bottom and top of the surface of the outer vessel cylinder 2. By setting up the water pump 41, the suction pipe 42 and the discharge pipe 43, the heat uniformity of the internal hot water can be improved, and the water temperature near the heat source can be avoided from being higher while the water temperature far away is lower.

[0028] refer to Figure 2 A protective cover 13 is bolted to the surface of the outer vessel cylinder 2. The protective cover 13 can protect the water pump 41 and prevent it from being damaged by collisions with external objects.

[0029] refer to Figure 1 The top of the vessel lid 3 is symmetrically welded with lifting rings 14. The lifting rings 14 facilitate connection with lifting equipment, making it easy to move and transport the reactor.

[0030] Brief description of the usage process: First, clean water is injected from the water inlet pipe into the space between the inner vessel 1 and the outer vessel 2. After the clean water is injected, the heating pipe 5 and the water pump 41 are started at the same time. After the heating pipe 5 is started, it will heat the surrounding clean water. After the water pump 41 is started, it will draw in the high-temperature water below through the suction pipe 42. After the high-temperature water is drawn in, it will be discharged upward through the drain pipe 43 to mix with the low-temperature water.

[0031] Example 2:

[0032] refer to Figure 1 and Figure 2A reaction vessel for the production of active pharmaceutical ingredients is provided. A stirring mechanism 6 is installed on the top of the vessel lid 3. A purification chamber 7 is installed on one side of the inner vessel cylinder 1. An exhaust valve 8 is connected through the surface of the vessel lid 3. A fixed pipe 9, connected to the purification chamber 7, is fixedly sleeved on the surface of the exhaust valve 8. An air filter plate 10 is placed inside the purification chamber 7. A suction fan 11 is bolted inside the purification chamber 7. An exhaust port 12 is opened on the other side of the purification chamber 7. When the internal air pressure is too high, the suction fan 11 is activated and the exhaust valve 8 is opened. After the exhaust valve 8 is opened, the internal waste gas enters the fixed pipe 9. After the suction fan 11 is activated, the waste gas in the fixed pipe 9 is drawn inward into the purification chamber 7. After entering the purification chamber 7, the waste gas passes through the air filter plate 10. The air filter plate 10 intercepts particulate matter and harmful substances in the waste gas, providing waste gas purification. The operation is simple and convenient, protecting the health of surrounding personnel, improving the surrounding environment, and facilitating filter plate replacement.

[0033] refer to Figure 1 and Figure 2 The stirring mechanism 6 includes a fixed frame 61, which is installed on the top of the vessel cover 3. A reducer 62 is bolted to the top of the fixed frame 61, and a motor 63 is bolted to the top of the reducer 62. The output end of the reducer 62 is fixedly sleeved with a stirring rod 64 through a coupling. Stirring blades 65 are installed on the surface of the stirring rod 64. Through the arrangement of the fixed frame 61, reducer 62, motor 63, stirring rod 64 and stirring blades 65, the material in the inner vessel 1 can be stirred, thereby improving the mixing effect of the internal material.

[0034] refer to Figure 2 The air filter plate 10 is secured to both the top and bottom with a mounting bracket 15. The other side of the mounting bracket 15 is bolted to the inside of the purification box 7. The front of the purification box 7 is hinged to a door panel. The mounting bracket 15 and the door panel not only limit the position of the air filter plate 10, but also make it easy for personnel to remove the air filter plate 10 from the purification box 7 for replacement.

[0035] refer to Figure 2 A dustproof net 16 is attached to the other side of the purification box 7. The dustproof net 16 can prevent dust from falling into the suction fan 11 from the exhaust port 12.

[0036] Brief description of the usage process: When the internal air pressure is too high, the suction fan 11 is started and the exhaust pipe valve 8 is opened. After the exhaust pipe valve 8 is opened, the internal exhaust gas will enter the fixed pipe 9. After the suction fan 11 is started, it will draw the exhaust gas in the fixed pipe 9 into the purification box 7. After the exhaust gas enters the purification box 7, it will pass through the air filter plate 10. The air filter plate 10 will intercept particulate matter and harmful substances in the exhaust gas.

[0037] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A reaction vessel for producing active pharmaceutical ingredients, comprising an inner vessel cylinder (1) and a circulation mechanism (4), characterized in that: The bottom and top of the inner vessel (1) are respectively connected to the outer vessel (2) and the vessel cover (3). Two heating pipes (5) are connected through the bottom of the outer vessel (2). A water supply pipe is connected through the surface of the outer vessel (2). A stirring mechanism (6) is provided on the top of the vessel cover (3). A purification box (7) is provided on one side of the inner vessel (1). An exhaust valve (8) is connected through the surface of the vessel cover (3). A fixed pipe (9) connected to the purification box (7) is fixedly sleeved on the surface of the exhaust valve (8). An air filter plate (10) is placed inside the purification box (7). A suction fan (11) is connected inside the purification box (7). An exhaust port (12) is opened on the other side of the purification box (7).

2. The reaction vessel for producing active pharmaceutical ingredients according to claim 1, characterized in that, The circulation mechanism (4) includes a water pump (41), which is bolted to the surface of the outer vessel cylinder (2). The two ends of the water pump (41) are respectively fixedly sleeved with a suction pipe (42) and a discharge pipe (43). The other ends of the suction pipe (42) and the discharge pipe (43) are respectively connected to the bottom and top of the surface of the outer vessel cylinder (2).

3. A reaction vessel for producing active pharmaceutical ingredients according to claim 1, characterized in that, The stirring mechanism (6) includes a fixed frame (61), which is installed on the top of the lid (3). A reducer (62) is bolted to the top of the fixed frame (61), and a motor (63) is bolted to the top of the reducer (62). A stirring rod (64) is fixedly sleeved to the output end of the reducer (62) through a coupling. Stirring blades (65) are installed on the surface of the stirring rod (64).

4. A reaction vessel for producing active pharmaceutical ingredients according to claim 1, characterized in that, A protective cover (13) is bolted to the surface of the outer vessel cylinder (2).

5. A reaction vessel for producing active pharmaceutical ingredients according to claim 1, characterized in that, The top of the lid (3) is symmetrically welded with lifting rings (14).

6. A reaction vessel for producing active pharmaceutical ingredients according to claim 1, characterized in that, The air filter plate (10) is fitted with a bracket (15) at both the top and bottom. The other side of the bracket (15) is bolted to the inside of the purification box (7). The front of the purification box (7) is hinged to a door panel.

7. A reaction vessel for producing active pharmaceutical ingredients according to claim 1, characterized in that, A dustproof net (16) is attached to the other side of the purification box (7).

Citation Information

Patent Citations

  • Chemical reaction kettle for raw material medicine production

    CN220496373U