Discharging device of full-automatic vertical inductor jacketing machine
By introducing screening and collection components into the inductor bushing machine, the problem of the inability of the inductor bushing machine's discharge device to screen inductors was solved, enabling rapid screening and classification collection of inductors, thus improving the practicality of the device and the quality of the inductors.
Patent Information
- Application Number
- CN202520285015.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-02-21
AI Technical Summary
The existing inductor sleeve machine's discharge device cannot screen the inductors after sleeve, causing wrinkles to form on the insulating rubber sleeve during heat shrinkage, which affects the quality of the inductors and reduces the practicality of the device.
A fully automatic vertical inductor bushing machine discharge device was designed, comprising a screening component and a collection component. The screening component adjusts the spacing of the screening plates according to the size of the inductor, and the collection component performs classification and collection to ensure the rapid screening and collection of qualified inductors.
This technology enables rapid screening and classification of inductors after bushing, improving the practicality of the device, preventing wrinkles in the insulating rubber sleeve, and enhancing the quality and production efficiency of inductors.
Smart Images

Figure CN223832892U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of discharge devices, specifically to a discharge device for a fully automatic vertical inductor device bushing machine. Background Technology
[0002] With the development of technology, electronic devices are increasingly appearing around us, bringing great convenience to our lives. The widespread use of electronic devices has led to a huge demand for electrical components. Capacitors have aluminum shells, which have a certain rigidity, and their outer sheaths are made of PVC, which is also a rigid material. In contrast, inductors consist mainly of an iron core and enameled wire wound around the core, with a flexible rubber sheath on the surface. After the inductor sheathing is completed, it needs to be unloaded, thus requiring an unloading device.
[0003] For example, utility model CN216104344U discloses a discharge device for a fully automatic vertical inductor device bushing machine. The device includes a bushing machine body, a ramp connected to the left side of the machine body via a shaft, a second cylinder connected to the bottom of the ramp via a shaft, one end of the second cylinder connected to the side of the machine body via a shaft, a fixing plate fixed to the back of the machine body near the ramp, a lead screw movably mounted at the front of the fixing plate, and a third motor fixed to the left side of the fixing plate. The output end of the third motor is connected to one end of the lead screw. This utility model, by incorporating a second cylinder, drives the ramp to rotate, thereby adjusting the angle of the second cylinder and thus the discharge angle as needed.
[0004] In the process of developing this application, the following problems were found in the technology: the discharge device of the existing inductor sleeve machine cannot screen the inductors after sleeve, and the insulating rubber sleeve on the surface of some inductors will wrinkle during heat shrinkage, which affects the quality of the inductors and reduces the practicality of the device.
[0005] Therefore, a fully automatic vertical inductor bushing machine discharge device is proposed. Utility Model Content
[0006] The purpose of this utility model is to solve the problems of existing inductor sleeve machine discharge devices, which cannot screen inductors after sleeve, and the inductor surface insulation rubber sleeve will wrinkle during heat shrinkage, affecting the quality of the inductor and reducing the practicality of the device. This utility model provides a fully automatic vertical inductor sleeve machine discharge device.
[0007] To achieve the above objectives, this utility model specifically adopts the following technical solution:
[0008] A fully automatic vertical inductor sleeve machine discharge device includes a main body, a limiting groove is formed on the surface of the main body and the limiting groove penetrates the main body, a guide groove is formed on the inner side of the main body, a screening component for screening out qualified inductors is provided inside the main body, a collection component for classifying inductors is provided at the bottom of the screening component and the collection component is movably connected to the main body, and a fixing block is provided on the surface of the main body.
[0009] Furthermore, the screening component includes a screening plate, and the screening plate has an axisymmetric structure about the main body. A limiting block is fixed on the surface of the screening plate, and the limiting block is slidably connected to the limiting groove.
[0010] Furthermore, an adjusting screw is provided between the fixed blocks, and the adjusting screw is threadedly connected to the limiting block, and the adjusting screw is rotatably connected to the fixed block. An adjusting motor is fixed on the surface of the fixed block, and the output end of the adjusting motor is fixedly connected to one end of the adjusting screw.
[0011] Furthermore, the collection component includes a collection frame, a collection groove is provided inside the collection frame, a guide plate is fixed to the surface of the collection frame, and the guide plate is slidably connected to the guide groove.
[0012] Furthermore, the main body is provided with a movable lead screw, which is threadedly connected to the collecting frame. One end of the movable lead screw is fixed with a movable motor. A discharge groove is opened on the surface of the main body, and the discharge groove penetrates the surface of the main body and has an axisymmetric structure about the main body.
[0013] Furthermore, a discharge funnel is fixed inside the main body, and guide plates are arranged in an array inside the discharge funnel, with the guide plates alternating between each other. A vibrator is fixed on the back of the main body.
[0014] Furthermore, a controller is fixed to the surface of the main body, and the controller is electrically connected to the regulating motor, the moving motor, and the vibrator respectively.
[0015] The beneficial effects of this utility model are as follows:
[0016] This invention includes a screening component and a collection component within the main body. The screening component can be adaptively adjusted according to the size of the inductor. Qualified inductors will fall from the screening component, while unqualified inductors will be stuck in the screening component. The collection component, located at the bottom of the screening component, can classify and collect the inductors after the sleeve. This design can quickly screen and collect qualified sleeved inductors, improving the practicality of the device. Attached Figure Description
[0017] Figure 1 This is an isometric drawing of this utility model;
[0018] Figure 2 This is a front sectional view of the present invention;
[0019] Figure 3 This is an exploded view of the overall structure of this utility model;
[0020] Figure 4 This is a side sectional view of the present invention;
[0021] Figure 5 This is a structural diagram of the screening component of this utility model;
[0022] Figure 6 This is a structural diagram of the collecting component of this utility model.
[0023] Reference numerals: 1. Screening component; 101. Adjusting motor; 102. Limiting block; 103. Screening plate; 104. Adjusting screw; 2. Collection component; 201. Moving motor; 202. Collection chute; 203. Guide plate; 204. Collection frame; 205. Moving screw; 3. Discharge funnel; 4. Controller; 5. Fixing block; 6. Discharge chute; 7. Main body; 8. Guide chute; 9. Guide plate; 10. Limiting chute; 11. Vibrator. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0025] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0026] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0027] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0028] like Figures 1 to 6 As shown, the device includes a main body 7, a limiting groove 10 is formed on the surface of the main body 7 and the limiting groove 10 passes through the main body 7, a guide groove 8 is formed on the inner side of the main body 7, a screening component 1 for screening out qualified inductors is provided inside the main body 7, a collection component 2 for classifying inductors is provided at the bottom of the screening component 1 and the collection component 2 is movably connected to the main body 7, and a fixing block 5 is provided on the surface of the main body 7.
[0029] Specifically, the screening component 1 can be adaptively adjusted according to the size of the inductor. Qualified inductors will fall out of the screening component 1, while unqualified inductors will be stuck in the screening component 1. The collection component 2, located at the bottom of the screening component 1, can classify and collect the inductors after the bushing. This design can quickly screen and collect qualified bushing inductors, improving the practicality of the device.
[0030] The screening component 1 includes a screening plate 103, which is axially symmetrical about the main body 7. A limiting block 102 is fixed on the surface of the screening plate 103, and the limiting block 102 is slidably connected to the limiting groove 10. An adjusting screw 104 is provided between the fixed blocks 5, and the adjusting screw 104 is threadedly connected to the limiting block 102 respectively, and the adjusting screw 104 is rotatably connected to the fixed block 5. An adjusting motor 101 is fixed on the surface of the fixed block 5, and the output end of the adjusting motor 101 is fixedly connected to one end of the adjusting screw 104.
[0031] Specifically, in the screening assembly 1, under the drive of the adjusting motor 101, the adjusting screw 104 will move the screening plate 103 along the limiting groove 10 through the limiting block 102, so that the distance between the screening plates 103 can be adjusted according to the size of the inductor. When the inductor behind the sleeve falls onto the screening plate 103, the inductor will roll along the inclined surface of the screening plate 103 to the space between the screening plates 103.
[0032] The collecting component 2 includes a collecting frame 204, a collecting trough 202 is provided inside the collecting frame 204, a guide plate 203 is fixed on the surface of the collecting frame 204, and the guide plate 203 is slidably connected to the guide trough 8. A moving screw 205 is provided inside the main body 7, and the moving screw 205 is threadedly connected to the collecting frame 204. A moving motor 201 is fixed at one end of the moving screw 205. A discharge trough 6 is provided on the surface of the main body 7, and the discharge trough 6 penetrates the surface of the main body 7 and has an axisymmetric structure about the main body 7.
[0033] Specifically, in the collection component 2, driven by the moving motor 201, the moving screw 205 will move the collection frame 204 horizontally, and then the corresponding collection chute 202 will move directly below the screening plates 103. The guide plate 203 and the guide chute 8 make the collection component 2 more stable when moving. After the collection chute 202 collects a certain amount of inductors, they can be taken out through the discharge chute 6.
[0034] The main body 7 has a discharge hopper 3 fixed inside, and the discharge hopper 3 has an array of guide plates 9 arranged alternately. The back of the main body 7 has a vibrator 11 fixed inside.
[0035] Specifically, the guide plate 9 in the discharge hopper 3 provides a buffer when the inductor falls, preventing damage from the inductor falling from a height, while the vibrator 11 prevents the inductor from getting stuck between the screening plates 103 when it falls.
[0036] The surface of the main body 7 is fixed with a controller 4, and the controller 4 is electrically connected to the regulating motor 101, the moving motor 201, and the vibrator 11 respectively.
[0037] In summary: In screening assembly 1, driven by adjusting motor 101, adjusting screw 104 moves screening plates 103 along limiting groove 10 via limiting block 102, allowing the distance between screening plates 103 to be adjusted according to the size of the inductor. When the inductor behind the sleeve falls onto screening plate 103, it rolls along the inclined surface of screening plate 103 between the screening plates 103. In collection assembly 2, driven by moving motor 201, moving screw 205 moves collection frame 204 horizontally, and the corresponding collection chute 202 moves directly below the screening plates 103. The guide plate 203 and guide groove 8 ensure that collection assembly 2 moves smoothly during movement. More stable, after the collecting chute 202 collects a certain amount of inductors, they can be taken out through the discharge chute 6. The guide plate 9 in the discharge funnel 3 provides a buffer when the inductors fall, preventing damage caused by the inductors falling from a height. The vibrator 11 prevents the inductors from getting stuck between the screening plates 103 when they fall. The screening component 1 can be adjusted adaptively according to the size of the inductors. Then, qualified inductors will fall from the screening component 1, while unqualified inductors will get stuck in the screening component 1. The collecting component 2 at the bottom of the screening component 1 can classify and collect the inductors after the sleeve. This design can quickly screen and collect qualified sleeved inductors, improving the practicality of the device.
[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A discharge device for a fully automatic vertical inductor device bushing machine, comprising a main body (7), characterized in that: The surface of the main body (7) is provided with a limiting groove (10), and the limiting groove (10) penetrates the main body (7). The inner side of the main body (7) is provided with a guide groove (8). The interior of the main body (7) is provided with a screening component (1) for screening out qualified inductors. The bottom of the screening component (1) is provided with a collection component (2) for classifying inductors, and the collection component (2) is movably connected to the main body (7). The surface of the main body (7) is provided with a fixing block (5).
2. The discharge device of a fully automatic vertical inductor device bushing machine according to claim 1, characterized in that: The screening component (1) includes a screening plate (103), and the screening plate (103) is axially symmetrical about the main body (7). A limiting block (102) is fixed on the surface of the screening plate (103), and the limiting block (102) is slidably connected to the limiting groove (10).
3. The discharge device of a fully automatic vertical inductor device bushing machine according to claim 2, characterized in that: An adjusting screw (104) is provided between the fixed blocks (5), and the adjusting screw (104) is threadedly connected to the limiting block (102) respectively. The adjusting screw (104) is rotatably connected to the fixed block (5). An adjusting motor (101) is fixed on the surface of the fixed block (5), and the output end of the adjusting motor (101) is fixedly connected to one end of the adjusting screw (104).
4. The discharge device of a fully automatic vertical inductor device bushing machine according to claim 3, characterized in that: The collection component (2) includes a collection frame (204), a collection groove (202) is provided in the collection frame (204), a guide plate (203) is fixed on the surface of the collection frame (204), and the guide plate (203) is slidably connected to the guide groove (8).
5. The discharge device of a fully automatic vertical inductor device bushing machine according to claim 4, characterized in that: The main body (7) is provided with a movable lead screw (205), and the movable lead screw (205) is threadedly connected to the collecting frame (204). One end of the movable lead screw (205) is fixed with a movable motor (201). The surface of the main body (7) is provided with a discharge groove (6), and the discharge groove (6) penetrates the surface of the main body (7). The discharge groove (6) is axially symmetrical about the main body (7).
6. The discharge device of a fully automatic vertical inductor device bushing machine according to claim 5, characterized in that: The main body (7) is fixed with a discharge funnel (3), and the discharge funnel (3) is provided with an array of guide plates (9), which are arranged alternately. The back of the main body (7) is fixed with a vibrator (11).
7. The discharge device of a fully automatic vertical inductor device bushing machine according to claim 6, characterized in that: The surface of the main body (7) is fixed with a controller (4), and the controller (4) is electrically connected to the regulating motor (101), the moving motor (201), and the vibrator (11).
Citation Information
Patent Citations
Discharging device of full-automatic vertical inductor jacketing machine
CN216104344U