Correcting device for high-hardness wire rod

Abstract

The utility model relates to the technical field of wire rod processing equipment, and discloses a correcting device for high-hardness wire rods, the interior of a connecting plate and the interior of a mounting box are both connected with rotating shafts, the outer walls of the rotating shafts on the two sides are both connected with correcting wheels, and the outer walls of the correcting wheels on the two sides are in an inward concave shape; according to the correcting device for the high-hardness wire rod, the wire rod needing to be corrected penetrates into the correcting wheels, the wire rod is wound to make contact with the correcting wheels on the two sides, the wire rod is successfully corrected, the outer walls of the correcting wheels on the two sides are in an inward concave shape, the correcting wheels on the two sides can make contact with the four faces of the wire rod, and therefore the correcting effect is good. And in the winding and moving process of the wire rod, the spring enables the adjusting rod and the wire rod to be kept in a tensioning state, and when the wire rod passes through the adjusting rod, the spring provides pulling force for the adjusting rod to enable the adjusting rod to shake up and down, so that the tightness degree of drawing the wire rod can be automatically adjusted.

Description

Technical Field

[0001] This utility model belongs to the technical field of wire processing equipment, specifically a straightening device for high-hardness wire. Background Technology

[0002] Wire straightening devices are used to correct the bending, twisting, or unevenness of wires. They are widely used in wire processing, manufacturing, and installation to ensure the straightness and quality of the wires. However, some wire straightening devices, when straightening and winding wires of different sizes, have fixed straightening wheel positions, making it difficult for the straightening wheel to fully contact the wires of different sizes. This results in poor wire guiding effect, easily causing problems such as wire jamming and detachment. Furthermore, their structures are too complex and inconvenient to use. Therefore, improvements are needed to address the current situation. Utility Model Content

[0003] To address the above issues and overcome the shortcomings of existing technologies, this utility model provides a straightening device for high-hardness wires. This effectively solves the problem that wire straightening devices, which are widely used in wire processing, manufacturing, and installation to ensure the straightness and quality of wires, often suffer from poor guiding effects and problems such as wire jamming and detachment due to the fixed position of the straightening wheels during the straightening and winding process of wires of different sizes. Furthermore, some wire straightening devices are overly complex and inconvenient to use.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a straightening device for high-hardness wire, comprising a workbench, a material rack, and a mounting box. The material rack is placed on the workbench, the mounting box is connected to the top of the workbench, a straightening component is provided inside the mounting box, and an auxiliary component is provided on the right side of the top of the workbench.

[0005] The correction assembly includes a connecting plate connected to the interior of the mounting box. A first threaded tube is hinged to the interior of the top wall of the mounting box, and the bottom end of the first threaded tube is connected to the top of the connecting plate. A rotating shaft is connected to both the interior of the connecting plate and the interior of the mounting box. Correcting wheels are connected to the outer walls of the rotating shafts on both sides, and the outer walls of the correcting wheels on both sides are concave. A first auxiliary wheel is connected to the left side of the worktable, and a second auxiliary wheel is connected to the outer wall of the worktable. An adjusting rod is connected to the top of the worktable, and springs are connected to both sides of the top of the worktable. One end of each spring on both sides is connected to the adjusting rod.

[0006] Preferably, limiting rods are connected to both sides of the bottom of the connecting plate, and both limiting rods are located inside the mounting box.

[0007] Preferably, the bottom of the workbench is connected to four wheels, a foot brake is connected to one side of each wheel, and a handle is connected to the right side of the workbench.

[0008] Preferably, the auxiliary component includes a mounting slot disposed on the top of the workbench. A motor is mounted on the front side of the workbench, and a gear is connected to the front end of the lower rotating shaft. Chain belts are provided on the outer walls of the gears on both sides. A synchronous belt is provided on the outer wall of the right gear and the motor drive end. A sleeve is connected inside the workbench, and a positioning rod is connected inside the sleeve. A second threaded tube is connected inside the sleeve, and the positioning rod is screwed to the second threaded tube. Positioning plates are connected to the facing ends of the positioning rod and the motor drive end. A collecting roller is disposed on the top of the workbench, and positioning grooves are provided on both sides of the outer wall of the collecting roller. The positioning plates on both sides are matched with the positioning grooves on both sides.

[0009] Preferably, a rotating drum is connected inside the mounting groove, and the collecting roller is located above the rotating drum.

[0010] Preferably, the outer walls of both positioning plates are connected with an anti-slip layer.

[0011] Preferably, a stabilizing ring is connected to the outer wall of the sleeve, and the stabilizing ring is located inside the worktable.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. By threading the wire to be corrected into the straightening wheel, the wire is wound up and comes into contact with the straightening wheels on both sides, thus successfully correcting the wire. The outer walls of the straightening wheels on both sides are concave, so that they can contact all four sides of the wire, making the wire correction more stable. During the winding and moving of the wire, the spring keeps the adjusting rod and the wire in a taut state. When the wire passes the adjusting rod, the spring provides tension to the adjusting rod, causing the adjusting rod to swing up and down, thereby automatically adjusting the tension of the wire being pulled.

[0014] 2. When dealing with wires of different sizes, the first threaded tube can be rotated to move the connecting plate up and down, thereby adjusting the distance between the straightening rollers on both sides to accommodate wires of different sizes.

[0015] 3. By starting the motor, the collecting roller rotates to wind and straighten the wire. As the motor works, the synchronous belt also rotates, which drives the right-side rotating shaft to rotate. As the right-side rotating shaft rotates, the chain belt works, which simultaneously drives all rotating shafts and straightening wheels to rotate, thus effectively driving the wire to wind up. Attached Figure Description

[0016] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0017] In the attached diagram:

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the adjusting rod structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the straightening wheel structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the rotating shaft structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the collecting roller structure of this utility model;

[0023] Figure 6 This is a schematic diagram of the connecting plate structure of this utility model.

[0024] In the diagram: 100, workbench; 200, material rack; 201, mounting box; 202, connecting plate; 203, first threaded tube; 204, rotating shaft; 205, straightening wheel; 206, limit rod; 207, first auxiliary wheel; 208, second auxiliary wheel; 209, adjusting rod; 210, spring; 211, bottom wheel; 300, mounting groove; 301, motor; 302, gear; 303, chain belt; 304, synchronous belt; 305, sleeve; 306, positioning rod; 307, second threaded tube; 308, positioning plate; 309, collecting roller; 310, positioning groove; 311, rotating drum; 312, stabilizing ring. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-6A straightening device for high-hardness wire includes a workbench 100, a material rack 200, and a mounting box 201. The material rack 200 is placed on the workbench 100, and the mounting box 201 is fixedly connected to the top of the workbench 100. A straightening component is provided inside the mounting box 201, and an auxiliary component is provided on the right side of the top of the workbench 100.

[0027] The straightening assembly includes a connecting plate 202, which is movably connected to the interior of the mounting box 201. A first threaded tube 203 is hinged to the interior of the top wall of the mounting box 201, and the bottom end of the first threaded tube 203 is rotatably connected to the top of the connecting plate 202. Rotating shafts 204 are rotatably connected to both the interior of the connecting plate 202 and the interior of the mounting box 201. Straightening wheels 205 are fixedly connected to the outer walls of both rotating shafts 204 on both sides. The outer walls of the straightening wheels 205 on both sides are concave. A first auxiliary wheel 207 is rotatably connected to the left side of the worktable 100, and a second auxiliary wheel 208 is rotatably connected to the outer wall of the worktable 100. An adjusting rod 209 is rotatably connected to the top of the worktable 100. Springs 210 are fixedly connected to both sides of the top of the worktable 100, and one end of each spring 210 is connected to the adjusting rod 209. By threading the wire to be corrected into the straightening wheel 205, the wire is wound up and comes into contact with the straightening wheels 205 on both sides, thus successfully correcting the wire. The outer walls of the straightening wheels 205 on both sides are concave, allowing them to contact all four sides of the wire, making the wire correction more stable. During the winding and movement of the wire, the spring 210 keeps the adjusting rod 209 and the wire taut. When the wire passes the adjusting rod 209, the spring 210 provides tension to the adjusting rod 209, causing the adjusting rod 209 to swing up and down, thereby automatically adjusting the tension of the wire. When dealing with wires of different sizes, the first threaded tube 203 can be rotated to move the connecting plate 202 up and down, adjusting the distance between the straightening wheels 205 on both sides to accommodate wires of different sizes.

[0028] Limiting rods 206 are fixedly connected to both sides of the bottom of the connecting plate 202. Both limiting rods 206 are located inside the mounting box 201, which makes the vertical movement of the connecting plate 202 more stable.

[0029] The bottom of the workbench 100 is fixedly connected to four wheels 211. One side of the wheel 211 is rotatably connected to a foot brake. The right side of the workbench 100 is fixedly connected to a handle, so that the staff can push the device.

[0030] The auxiliary components include a mounting slot 300, which is located on the top of the worktable 100. A motor 301 is fixedly mounted on the front side of the worktable 100. A gear 302 is fixedly connected to the front end of the lower rotating shaft 204. Chain belts 303 are sleeved on the outer walls of the gears 302 on both sides. A synchronous belt 304 is sleeved on the outer wall of the transmission end of the right gear 302 and the motor 301. Synchronous pulleys are fixedly connected to the mounting points of the synchronous belts 304 on both sides. A sleeve 305 is rotatably connected inside the worktable 100. The internal movable connection of the sleeve 305 is a positioning rod 306, and the internal rotatable connection of the sleeve 305 is a second threaded tube 307. The positioning rod 306 and the second threaded tube 307 are screwed together. Positioning plates 308 are fixedly connected to the facing ends of the positioning rod 306 and the transmission end of the motor 301. A collecting roller 309 is placed on the top of the worktable 100. Positioning grooves 310 are opened on both sides of the outer wall of the collecting roller 309. The positioning plates 308 on both sides match the positioning grooves 310 on both sides. The collecting roller 309 is activated by starting the motor 301. The device rotates to wind and straighten the wire. As the motor 301 operates, the synchronous belt 304 also rotates, which in turn drives the right-side rotating shaft 204 to rotate. With the rotation of the right-side rotating shaft 204, the chain belt 303 operates, which simultaneously drives all rotating shafts 204 and straightening wheels 205 to rotate, thus effectively driving the wire to wind up. After the device has finished working, the second threaded tube 307 is rotated to make the positioning rod 306 drive the right-side positioning plate 308 to disengage from the right-side positioning groove 310. At this time, the clamping and fixing state of the collecting roller 309 can be released, making it easy for the staff to remove the collecting roller 309 after the wire straightening is completed. When it is necessary to install the collecting roller 309, the collecting roller 309 is placed in the installation groove 300 and pushed so that the left-side positioning plate 308 enters the interior of the left-side positioning groove 310. Then, the second threaded tube 307 is rotated to make the positioning rod 306 drive the right-side positioning plate 308 into the interior of the right-side positioning groove 310. At this time, the fixed installation of the collecting roller 309 is completed.

[0031] The mounting slot 300 is rotatably connected to a rotating drum 311, and the collecting roller 309 is located above the rotating drum 311, which makes it easy for workers to install and remove the collecting roller 309 without having to hold it by hand.

[0032] The outer walls of both side positioning plates 308 are fixedly connected with anti-slip layers, so that the side positioning plates 308 can fix the collecting roller 309 more securely.

[0033] A stabilizing ring 312 is fixedly connected to the outer wall of the sleeve 305. The stabilizing ring 312 is located inside the worktable 100, which makes the sleeve 305 rotate more stably.

[0034] Working principle: The wire to be straightened is threaded into the straightening rollers 205. Through winding, the wire comes into contact with the straightening rollers 205 on both sides, successfully straightening the wire. The outer walls of the straightening rollers 205 are concave, allowing them to contact all four sides of the wire, making the straightening more stable. During the winding process, the spring 210 keeps the adjusting rod 209 taut. When the wire passes the adjusting rod 209, the spring 210 provides tension, causing the adjusting rod 209 to move up and down, thus automatically adjusting the tension of the pulled wire. When dealing with wires of different sizes, the first threaded tube 203 can be rotated to move the connecting plate 202 up and down, adjusting the distance between the straightening rollers 205 on both sides to accommodate different wire sizes. Starting the motor 301 causes the collecting roller 309 to rotate, winding and straightening the wire. As the motor 301 operates... The synchronous belt 304 also rotates, thereby driving the right-side rotating shaft 204 to rotate. As the right-side rotating shaft 204 rotates, the chain belt 303 works, thereby simultaneously driving all rotating shafts 204 and straightening wheels 205 to rotate, thus effectively driving the wire to wind up. After the device finishes working, by rotating the second threaded tube 307, the positioning rod 306 drives the right-side positioning plate 308 to disengage from the right-side positioning groove 310. At this time, the clamping and fixing state of the collecting roller 309 can be released, making it easy for the staff to remove the collecting roller 309 after the wire straightening is completed. When it is necessary to install the collecting roller 309, by placing the collecting roller 309 in the installation groove 300 and pushing it so that its left-side positioning plate 308 enters the interior of the left-side positioning groove 310, and then by rotating the second threaded tube 307, the positioning rod 306 drives the right-side positioning plate 308 into the interior of the right-side positioning groove 310, thus completing the fixed installation of the collecting roller 309.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A straightening device for high-hardness wires, comprising a workbench (100), a material rack (200), and a mounting box (201), characterized in that: The material rack (200) is placed on the workbench (100), the mounting box (201) is connected to the top of the workbench (100), the mounting box (201) is provided with a correction component inside, and an auxiliary component is provided on the right side of the top of the workbench (100). The corrective assembly includes a connecting plate (202) connected to the interior of the mounting box (201). A first threaded tube (203) is hinged to the interior of the top wall of the mounting box (201). The bottom end of the first threaded tube (203) is connected to the top of the connecting plate (202). A rotating shaft (204) is connected to both the interior of the connecting plate (202) and the interior of the mounting box (201). The outer walls of both sides of the rotating shaft (204) are connected to... The straightening wheel (205) has an inner concave outer wall. The left side of the worktable (100) is connected to a first auxiliary wheel (207). The outer wall of the worktable (100) is connected to a second auxiliary wheel (208). The top of the worktable (100) is connected to an adjusting rod (209). Springs (210) are connected to both sides of the top of the worktable (100). One end of each spring (210) is connected to the adjusting rod (209).

2. The straightening device for high-hardness wires according to claim 1, characterized in that: Limiting rods (206) are connected to both sides of the bottom of the connecting plate (202), and both limiting rods (206) are located inside the mounting box (201).

3. The straightening device for high-hardness wires according to claim 1, characterized in that: The bottom of the workbench (100) is connected to four wheels (211) at all four ends. A foot brake is connected to one side of each wheel (211), and a handle is connected to the right side of the workbench (100).

4. The straightening device for high-hardness wires according to claim 1, characterized in that: The auxiliary component includes a mounting slot (300) located on the top of the workbench (100). A motor (301) is mounted on the front side of the workbench (100). A gear (302) is connected to the front end of the lower rotating shaft (204). Chain belts (303) are provided on the outer walls of the gears (302) on both sides. A synchronous belt (304) is provided on the outer wall of the transmission end of the right gear (302) and the motor (301). A sleeve (305) is connected inside the workbench (100). The internal connection of the sleeve (305) is a positioning rod (306), and the internal connection of the sleeve (305) is a second threaded tube (307). The positioning rod (306) is screwed to the second threaded tube (307). The positioning rod (306) and the opposite end of the motor (301) are both connected to positioning plates (308). The top of the worktable (100) is provided with a collecting roller (309). The outer walls of the collecting roller (309) are provided with positioning grooves (310) on both sides. The positioning plates (308) on both sides are matched with the positioning grooves (310) on both sides.

5. The straightening device for high-hardness wires according to claim 4, characterized in that: The mounting groove (300) is internally connected to a rotating drum (311), and the collecting roller (309) is located above the rotating drum (311).

6. The straightening device for high-hardness wires according to claim 4, characterized in that: The outer walls of the positioning plates (308) on both sides are connected with anti-slip layers.

7. A straightening device for high-hardness wires according to claim 4, characterized in that: The outer wall of the sleeve (305) is connected to a stabilizing ring (312), which is located inside the worktable (100).

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