Metal piece tensioning block die

By introducing a cleaning mechanism into the mold, the problem of powder falling onto the surface of the lower mold is solved, achieving automated cleaning and efficient production, and ensuring the integrity of mold closing and product quality.

CN223833475UActive Publication Date: 2026-01-27DONGGUAN PENGRUIXUAN MOLD TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423084072.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2026-01-27
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

When pressing metal powder with existing molds, the powder tends to fall onto the surface of the lower mold, causing the upper and lower molds to not close completely, which affects the pressing effect, reduces production efficiency, and poses a safety hazard.

Method used

A mold comprising a lower mold, an upper mold, and a cleaning mechanism was designed. The cleaning mechanism consists of a fixed base, a guide column, a mounting ring, a cleaning plate, and a lifting base. Through the cooperation of the guide groove and the guide block, the cleaning plate automatically cleans and collects the powder on the surface of the lower mold during the movement of the upper and lower molds.

Benefits of technology

Automated cleaning was achieved, which improved production efficiency, reduced safety hazards, and ensured the integrity of mold closing and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a metal piece tensioning block mould which comprises a lower mould, an upper mould and a cleaning mechanism, the upper surface of the lower mould is provided with a mould cavity, the inner surface of the lower mould is fixedly connected with a telescopic air cylinder, the output end of the telescopic air cylinder is fixedly connected with a demoulding plate, the lower surface of the upper mould is provided with a forming block, and the lower surface of the forming block is provided with a cleaning mechanism. The outer surface of the lower mold is fixedly connected with a collecting tank, the cleaning mechanism comprises a fixed seat, a guide column, a mounting ring, a cleaning plate and a lifting seat, the inner surface of the fixed seat is rotatably connected with the guide column, and through the arrangement of the cleaning mechanism, powder falling on the surface of the lower mold can be conveniently cleaned and collected in the moving process of the upper mold; according to the tensioning block, the tedious step of manual cleaning is avoided, the production efficiency of the tensioning block is improved, meanwhile, potential safety hazards are reduced, gaps generated when the upper die and the lower die are closed due to powder are avoided, the influence of the powder on the pressing effect is prevented, and the production quality of the tensioning block is improved.
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Description

Technical Field

[0001] This utility model relates to the field of mold technology, and in particular to a metal tensioning block mold. Background Technology

[0002] Tensioner blocks are mechanical components mainly used to maintain the appropriate tension of transmission components in mechanical systems, such as belts, chains, and ropes, ensuring that the transmission components always maintain the appropriate tightness so that the transmission components can effectively transmit power. Tensioner blocks are usually manufactured by pressing metal powder into the required shape through a mold and then sintering it.

[0003] When the existing mold is used for pressing, metal powder tends to fall onto the surface of the lower mold, which can cause the upper and lower molds to not close completely, affecting the pressing effect on the powder and impacting the quality of the product. This requires timely manual cleaning. Repeated cleaning not only reduces the production efficiency of the tensioning block but also easily creates safety hazards. Utility Model Content

[0004] The purpose of this invention is to provide a metal tensioning block mold that facilitates the cleaning and collection of powder falling onto the surface of the lower mold, thereby improving the production efficiency of the tensioning block, reducing safety hazards, and preventing the powder from affecting the pressing effect of the mold, thus improving the production quality of the tensioning block.

[0005] This utility model also provides a metal tensioning block mold as described above, including: a lower mold, an upper mold and a cleaning mechanism. The upper surface of the lower mold is provided with a mold cavity, the inner surface of the lower mold is fixedly connected with a telescopic cylinder, the output of the telescopic cylinder is fixedly connected with a stripping plate, the lower surface of the upper mold is provided with a forming block, and the outer surface of the lower mold is fixedly connected with a collection groove.

[0006] The cleaning mechanism includes a fixed base, a guide column, a mounting ring, a cleaning plate, and a lifting base. The inner surface of the fixed base is rotatably connected to the guide column, the outer surface of the guide column is fixedly connected to the mounting ring, the outer surface of the mounting ring is fixedly connected to the cleaning plate, and the outer surface of the mounting ring is slidably connected to the lifting base. The inner surface of the lifting base is provided with a guide block, and the outer surface of the guide column is provided with a guide groove.

[0007] According to the aforementioned metal tensioning block mold, a connecting rod is slidably connected to the inner surface of the side wall of the collection groove, a collection box is fixedly connected to the lower surface of the connecting rod, a first spring is fixedly connected to the inner surface of the connecting rod, a locking block is fixedly connected to the end of the first spring away from the connecting rod, a second spring is fixedly connected to both sides of the collection groove, a pressing block is fixedly connected to the end of the second spring away from the collection groove, a connecting rod is fixedly connected to the side of the pressing block connected to the second spring, and a push plate is fixedly connected to the end of the connecting rod away from the pressing block, which facilitates the installation and removal of the collection box and facilitates the collection and processing of the swept powder.

[0008] According to the aforementioned metal tensioning block mold, the outer surface of the connecting rod is slidably connected to the collecting groove, and the outer surface of the push plate is slidably connected to the collecting groove, which facilitates pressing the pressing block and driving the push plate to move through the connecting rod.

[0009] According to the aforementioned metal tensioning block mold, the outer surface of the locking block is engaged with the collection groove, and the outer surface of the locking block is slidably connected to the connecting rod, which facilitates the movement of the locking block. The connection between the locking block and the collection groove enables the fixing and release of the collection box.

[0010] According to the aforementioned metal tensioning block mold, the outer surface of the lower mold is fixedly connected to the fixed base, and the lower surface of the cleaning plate is in contact with the lower mold, which facilitates the rotation of the cleaning plate to clean the lower mold.

[0011] According to the aforementioned metal tensioning block mold, the outer surface of the guide block is slidably connected to the guide groove. The two ends of the guide groove are vertical, and the middle part of the guide groove is spiral, which facilitates the rotation of the guide column through the connection between the guide block and the guide groove, and at the same time rotates the cleaning plate out of the range of the upper and lower molds, so as to avoid the cleaning plate affecting the mold closing.

[0012] According to the aforementioned metal tensioning block mold, the outer surface of the demolding template is slidably connected to the mold cavity, and the outer surface of the forming block is adapted to the mold cavity, which facilitates the pressing and demolding of the product.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. The cleaning mechanism facilitates the cleaning and collection of powder falling onto the surface of the lower mold during the movement of the upper mold, avoiding the tedious steps of manual cleaning, improving the production efficiency of the tensioning block, and reducing safety hazards.

[0015] 2. It avoids the gap caused by powder when the upper and lower molds are closed, prevents powder from affecting the pressing effect, and improves the production quality of tension blocks.

[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0018] Figure 1 This is an overall structural diagram of a metal tensioning block mold according to the present invention;

[0019] Figure 2 This is a cross-sectional view of the overall structure of a metal tensioning block mold according to the present invention;

[0020] Figure 3 This is an exploded view of the cleaning mechanism of a metal tensioning block mold according to the present invention;

[0021] Figure 4 This is a partial structural cross-sectional view of a metal tensioning block mold according to the present invention;

[0022] Figure 5 for Figure 4 Enlarged diagram of point A in the middle.

[0023] Legend:

[0024] 1. Lower mold; 2. Upper mold; 3. Mold cavity; 4. Telescopic cylinder; 5. Demolding plate; 6. Forming block; 7. Collection groove; 8. Fixing seat; 9. Guide column; 10. Mounting ring; 11. Cleaning plate; 12. Lifting seat; 13. Guide block; 14. Guide groove; 15. Connecting rod; 16. Collection box; 17. First spring; 18. Locking block; 19. Second spring; 20. Pressing block; 21. Connecting rod; 22. Push plate. Detailed Implementation

[0025] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0026] Reference Figure 1-5This utility model provides a metal tensioning block mold, comprising: a lower mold 1, an upper mold 2, and a cleaning mechanism. The upper surface of the lower mold 1 is provided with a mold cavity 3. A telescopic cylinder 4 is fixedly connected to the inner surface of the lower mold 1 to facilitate the demolding of the pressed product by driving the demolding template 5. The output of the telescopic cylinder 4 is fixedly connected to the demolding template 5. The outer surface of the demolding template 5 is slidably connected to the mold cavity 3. The lower surface of the upper mold 2 is provided with a forming block 6. The outer surface of the forming block 6 is adapted to the mold cavity 3. A collection groove 7 is fixedly connected to the outer surface of the lower mold 1 to facilitate the guidance of the cleaned powder and to facilitate the powder falling into the collection box 16.

[0027] The cleaning mechanism includes a fixed base 8, a guide column 9, a mounting ring 10, a cleaning plate 11, and a lifting base 12. The outer surface of the lower mold 1 is fixedly connected to the fixed base 8, the inner surface of the fixed base 8 is rotatably connected to the guide column 9, the outer surface of the guide column 9 is fixedly connected to the mounting ring 10, the outer surface of the mounting ring 10 is fixedly connected to the cleaning plate 11, the lower surface of the cleaning plate 11 is in contact with the lower mold 1, the outer surface of the mounting ring 10 is slidably connected to the lifting base 12, the inner surface of the lifting base 12 is provided with a guide block 13, the outer surface of the guide column 9 is provided with a guide groove 14, the two ends of the guide groove 14 are vertical to facilitate the guide column 9 to stop rotating and improve stability, the middle part of the guide groove 14 is spiral to facilitate the rotation of the guide column 9 through the connection with the guide block 13, and the outer surface of the guide block 13 is slidably connected to the guide groove 14.

[0028] A connecting rod 15 is slidably connected to the inner surface of the side wall of the collection tank 7. A collection box 16 is fixedly connected to the lower surface of the connecting rod 15. A first spring 17 is fixedly connected to the inner surface of the connecting rod 15 to facilitate the engagement of the locking block 18 with the collection tank 7. The collection box 16 is fixedly secured by the connecting rod 15. The end of the first spring 17 away from the connecting rod 15 is fixedly connected to the locking block 18. The outer surface of the locking block 18 engages with the collection tank 7. The outer surface of the locking block 18 is slidably connected to the connecting rod 15. A second spring 17 is fixedly connected to both sides of the collection tank 7. Two springs 19 facilitate the movement of the pressing block 20, which in turn drives the push plate 22 to reset via the connecting rod 21. The pressing block 20 is fixedly connected to the end of the second spring 19 away from the collection groove 7. The connecting rod 21 is fixedly connected to the side of the pressing block 20 connected to the second spring 19. The outer surface of the connecting rod 21 is slidably connected to the collection groove 7. The push plate 22 is fixedly connected to the end of the connecting rod 21 away from the pressing block 20, which facilitates pushing the locking block 18 out of the collection groove 7 to release the fixing of the connecting rod 15. The outer surface of the push plate 22 is slidably connected to the collection groove 7.

[0029] Working principle: The lower mold 1 and upper mold 2 are installed on the machine. Starting the machine moves the upper mold 2 downwards, pressing the powder inside the upper mold 2 into shape via the telescopic cylinder 4. The downward movement of the upper mold 2 causes the lifting seat 12 to move downwards, causing the guide block 13 to move downwards along the guide groove 14. Under the action of the guide block 13 and the guide groove 14, the guide column 9 rotates, which in turn causes the cleaning plate 11 to rotate via the mounting ring 10, sweeping the powder on the surface of the lower mold 1 into the collection trough 7 and then into the collection box 16 for collection. After pressing, the upper mold 2 moves upwards, causing the lifting seat 12 to move upwards, thus moving the guide column 9 downwards under the action of the guide block 13 and the guide groove 14. The upper mold 2 rotates in the other direction, which in turn drives the cleaning plate 11 to rotate in the other direction through the mounting ring 10, sweeping the powder on the lower mold 1 into the collection groove 7 on the other side. This achieves the effect of cleaning the surface of the lower mold 1 by rotating the cleaning plate 11 through the up and down movement of the upper mold 2. At the same time, after moving upward on the upper mold 2, the telescopic cylinder 4 drives the demolding plate 5 to push out the product pressed and formed inside the mold cavity 3 to complete the demolding. The pressing blocks 20 on both sides of the collection groove 7 are pressed and the push plate 22 is moved by the second spring 19 to push the locking block 18 into the connecting rod 15, so that the locking block 18 is disengaged from the collection groove 7 and the fixing of the connecting rod 15 is released. Thus, the collection box 16 can be removed to process the collected powder.

[0030] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A metal tensioning block mold, characterized in that, include: The lower mold (1), the upper mold (2) and the cleaning mechanism are provided. The upper surface of the lower mold (1) is provided with a mold cavity (3). The inner surface of the lower mold (1) is fixedly connected with a telescopic cylinder (4). The output of the telescopic cylinder (4) is fixedly connected with a stripping plate (5). The lower surface of the upper mold (2) is provided with a forming block (6). The outer surface of the lower mold (1) is fixedly connected with a collection groove (7). The cleaning mechanism includes a fixed base (8), a guide column (9), a mounting ring (10), a cleaning plate (11), and a lifting base (12). The inner surface of the fixed base (8) is rotatably connected to the guide column (9), the outer surface of the guide column (9) is fixedly connected to the mounting ring (10), the outer surface of the mounting ring (10) is fixedly connected to the cleaning plate (11), the outer surface of the mounting ring (10) is slidably connected to the lifting base (12), the inner surface of the lifting base (12) is provided with a guide block (13), and the outer surface of the guide column (9) is provided with a guide groove (14).

2. The metal tensioning block mold according to claim 1, characterized in that, A connecting rod (15) is slidably connected to the inner surface of the side wall of the collection groove (7). A collection box (16) is fixedly connected to the lower surface of the connecting rod (15). A first spring (17) is fixedly connected to the inner surface of the connecting rod (15). A locking block (18) is fixedly connected to the end of the first spring (17) away from the connecting rod (15). A second spring (19) is fixedly connected to both sides of the collection groove (7). A pressing block (20) is fixedly connected to the end of the second spring (19) away from the collection groove (7). A connecting rod (21) is fixedly connected to the side of the pressing block (20) connected to the second spring (19). A push plate (22) is fixedly connected to the end of the connecting rod (21) away from the pressing block (20).

3. A metal tensioning block mold according to claim 2, characterized in that, The outer surface of the connecting rod (21) is slidably connected to the collection groove (7), and the outer surface of the push plate (22) is slidably connected to the collection groove (7).

4. A metal tensioning block mold according to claim 2, characterized in that, The outer surface of the card block (18) is engaged with the collection groove (7), and the outer surface of the card block (18) is slidably connected with the connecting rod (15).

5. A metal tensioning block mold according to claim 1, characterized in that, The outer surface of the lower mold (1) is fixedly connected to the fixed base (8), and the lower surface of the cleaning plate (11) is in contact with the lower mold (1).

6. A metal tensioning block mold according to claim 1, characterized in that, The outer surface of the guide block (13) is slidably connected to the guide groove (14). The two ends of the guide groove (14) are vertical, and the middle part of the guide groove (14) is spiral.

7. A metal tensioning block mold according to claim 1, characterized in that, The outer surface of the template (5) is slidably connected to the mold cavity (3), and the outer surface of the molding block (6) is adapted to the mold cavity (3).