Improved end face gear hobbing equipment

Abstract

The utility model belongs to the technical field of gear hobbing equipment, and particularly relates to improved end face gear hobbing equipment which comprises a workbench, a supporting seat is erected at one end of the workbench, a rotating motor is installed on one side of the supporting seat, an output shaft is arranged at one end of the rotating motor, and a clamp head is installed at one end of the output shaft. Linear guide rails are symmetrically installed on one side of the clamp head, a supporting plate is installed on the linear guide rails, a tool apron is installed on the top of the supporting plate, a tool bit is installed on one side of the tool apron, a nut sleeve seat is installed at the bottom of the supporting plate, the nut sleeve seat is arranged on a lead screw in a sleeving mode, and a driving motor is installed on one side of the lead screw. The nut sleeve seat is matched with the lead screw, the sliding table and the linear guide rail, automatic feeding of the tool apron is achieved, and the arrangement of the spray head is beneficial to supplement of cutting fluid; the electric sliding rail is matched with the electric sliding block to enable the arc-shaped clamping block to clamp the workpiece blank, and then the elastic effect of the compression spring is utilized to push the pressing plate to further guarantee clamping stability of the arc-shaped clamping block.

Description

Technical Field

[0001] This utility model belongs to the technical field of gear hobbing equipment, specifically relating to an improved end-face gear hobbing equipment. Background Technology

[0002] Face gears are a special type of gear, primarily working in conjunction with spur or helical gears. The surface finish of their hobbing is a critical factor in product quality, making the hobbing process particularly important. Typically, the workpiece blank is clamped at one end, while the other end is hobbed using a hobbing tool holder. However, in actual production, the clamping of the workpiece blank is not always stable, and the fixture can only hold workpiece blanks of a single diameter. If the workpiece blank size changes, a new set of fixtures needs to be set up, increasing processing costs. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides an improved end-face gear hobbing equipment.

[0004] This utility model provides the following technical solution:

[0005] An improved end-face gear hobbing machine includes a worktable, a support base mounted on one end of the worktable, a rotary motor mounted on one side of the support base, an output shaft at one end of the rotary motor, a clamping head mounted on one end of the output shaft, linear guides symmetrically mounted on one side of the clamping head, a support plate mounted on the linear guides, a tool holder mounted on the top of the support plate, a tool head mounted on one side of the tool holder, a nut sleeve mounted on the bottom of the support plate, the nut sleeve sleeve being fitted onto a lead screw, and a drive motor mounted on one side of the lead screw.

[0006] The clamp head has a clamp groove, and an electric slide rail is installed at the bottom of the clamp groove. Electric sliders are symmetrically installed on the electric slide rail, and each electric slider is equipped with an arc-shaped clamping block. A sleeve is installed on one side of the arc-shaped clamping block, and a compression spring is installed on one side of the sleeve.

[0007] Furthermore, the side wall of the clamp groove is provided with a receiving groove, and a sleeve rod is installed in the receiving groove.

[0008] Furthermore, the compression spring is fitted onto the sleeve rod, a pressure plate is installed at one end of the sleeve, one end of the compression spring is connected to the pressure plate, and the other end of the compression spring is connected to the bottom of the receiving groove.

[0009] Furthermore, a sleeve groove is provided inside the sleeve, and one end of the sleeve rod extends into the sleeve groove.

[0010] Furthermore, a support rod is installed on the electric slider, and the arc-shaped clamp is connected to the electric slider through the support rod.

[0011] Furthermore, a magnetic layer is provided on one side surface of the arc-shaped clamping block.

[0012] Furthermore, slides are installed on both sides of the bottom of the support plate, and the support plate is slidably mounted on the linear guide rail via the slides.

[0013] Furthermore, a stop block is installed at one end of the lead screw near the clamp head, a support block is installed at one end of each linear guide rail, and a stop bar is installed on one side of each support block.

[0014] Furthermore, multiple nozzles are mounted on the side of the blade holder, and the nozzles are made of corrugated metal hoses.

[0015] Furthermore, the top of the tool holder is provided with a cutting fluid inlet, and the tool holder is provided with a fluid inlet channel, which is connected to the nozzle.

[0016] The beneficial effects of this utility model are mainly reflected in:

[0017] 1) Automatic feeding of the tool holder is achieved by using a nut sleeve in conjunction with a lead screw, a slide table, and a linear guide rail. The retractable and flexible nozzle facilitates the replenishment of cutting fluid.

[0018] 2) At the same time, the electric slide rail, together with the electric slider, drives the arc-shaped clamping blocks to move towards each other, so that the arc-shaped clamping blocks clamp the workpiece blank. Then, by using the elastic effect of the compression spring, the pressure plate is pushed to further ensure the clamping stability of the arc-shaped clamping blocks. Attached Figure Description

[0019] Figure 1 This is an overall structural diagram of an improved end-face gear hobbing machine according to this utility model;

[0020] Figure 2 This is a cross-sectional view of the specific structure of the clamp head of this utility model.

[0021] The markings in the image are as follows:

[0022] 1-Workbench; 2-Rotary motor; 3-Support base; 4-Output shaft; 5-Clamping head; 6-Support block; 7-Stop bar; 8-Arc-shaped clamping block; 9-Linear guide rail; 10-Cut head; 11-Spray nozzle; 12-Cutting fluid inlet end; 13-Cut holder; 14-Support plate; 15-Slide table; 16-Stop block; 17-Lead screw; 18-Nut sleeve; 19-Drive motor; 20-Receiving groove; 21-Clamping groove; 22-Electric slider; 23-Sleeve; 24-Sleeve groove; 25-Pressure plate; 26-Magnetic layer; 27-Electric slide rail; 28-Sleeve; 29-Compression spring. Detailed Implementation

[0023] The specific embodiments of this utility model are described in detail below with reference to the accompanying drawings, so that those skilled in the art can more clearly understand how to practice this utility model. Although this utility model has been described in conjunction with its preferred embodiments, these embodiments are merely illustrative and not intended to limit the scope of this utility model.

[0024] Combined with appendix Figure 1-2 As shown, an improved end-face gear hobbing machine includes a worktable 1. A support base 3 is mounted on one end of the worktable 1. A rotary motor 2 is mounted on one side of the support base. An output shaft 4 is provided on one end of the rotary motor 2. A clamping head 5 is mounted on one end of the output shaft 4. Linear guide rails 9 are symmetrically mounted on one side of the clamping head 5. A support plate 14 is mounted on the linear guide rails 9. A tool holder 13 is mounted on the top of the support plate 14. A tool head 10 is mounted on one side of the tool holder 13. The tool holder 13 is a rotatable tool holder that can drive the angle adjustment of the tool head 10. A nut sleeve 18 is mounted on the bottom of the support plate 14. The nut sleeve 18 is sleeved on a lead screw 17. A drive motor 19 is mounted on one side of the lead screw 17.

[0025] The clamp head 5 has a clamp groove 21. An electric slide rail 27 is installed at the bottom of the clamp groove 21. Electric sliders 22 are symmetrically installed on the electric slide rail 27. Arc-shaped clamping blocks 8 are installed on each electric slider 22. A sleeve 23 is installed on one side of the arc-shaped clamping block 8. A compression spring 29 is installed on one side of the sleeve 23.

[0026] In addition, it also includes an external industrial control computer, which is electrically connected to the processing equipment to achieve automatic control.

[0027] Specifically, the clamp groove 21 has a receiving groove 20 on its side wall. The receiving groove 20 is cylindrical, and a sleeve rod 28 is installed inside the receiving groove 20.

[0028] Specifically, the compression spring 29 is fitted onto the sleeve rod 28 and is in a contracted state. One end of the sleeve 23 is fitted with a pressure plate 25. One end of the compression spring 29 is connected to the pressure plate 25, and the other end of the compression spring 29 is connected to the bottom of the receiving groove 3. The rebound force of the compression spring 29 is used to push the pressure plate 25 to cause the opposite arc-shaped clamping blocks 8 to move towards each other, ensuring further stable clamping of the workpiece blank.

[0029] Specifically, a sleeve groove 24 is provided inside the sleeve 23, and one end of the sleeve rod 28 extends into the sleeve groove 24.

[0030] Specifically, a support rod is installed on the electric slider 22, and the arc-shaped clamping block 8 is connected to the electric slider 22 through the support rod. In addition, the electric slide rail 27 and the electric slider 22 are electrically connected to an external industrial control computer. Under the control of the external industrial control computer, the arc-shaped clamping block 8 can move automatically towards or away from each other to ensure stable clamping.

[0031] Specifically, a magnetic layer 26 is provided on one side surface of the arc-shaped clamping block 8. The magnetic effect of the magnetic layer 26 makes the clamping more secure and ensures the normal operation of the gear hobbing process.

[0032] Specifically, slides 15 are installed on both sides of the bottom of the support plate 14. The support plate 14 is slidably mounted on the linear guide rail 9 via the slides 15. The slides 15 and the linear guide rail 9 provide further power for the support plate 14 to move forward and backward.

[0033] Specifically, a stop block 16 is installed at one end of the lead screw 17 near the clamp head 5. The stop block 16 is used to prevent the nut sleeve 18 from moving out of range and to prevent the tool holder 13 from hitting the clamp head 5. A support block 6 is installed at one end of each linear guide rail 9. A stop rod 7 is installed on one side of the support block 6. The stop rod 7 is threadedly connected to the support block 6 by a nut, and the distance of the stop rod 7 beyond the support block 6 is adjustable. The stop rod 7 is used to prevent the support plate 14 from moving out of range.

[0034] Specifically, the tool holder 13 is equipped with a plurality of nozzles 11 on its side. The nozzles 11 are made of metal corrugated hoses, that is, the nozzles 11 are telescopic and flexible, so as to achieve better alignment with the direction of cutting fluid feeding.

[0035] Specifically, the tool holder 13 is provided with a cutting fluid inlet 12 at the top, which is connected to an external fluid supply tank. The tool holder 13 is provided with a fluid inlet channel, which is connected to the nozzle 11. By supplementing the external cutting fluid, the cutting fluid can cool or lubricate the workpiece.

[0036] The specific working principle of this utility model is as follows:

[0037] The workpiece blank to be hobbing is placed in the arc-shaped clamping block 8. Under the control of an external industrial control computer, the electric slide rail 27 is driven, causing the electric slider 22 to move the arc-shaped clamping block 8 towards each other, thus clamping the workpiece blank. The elasticity of the compression spring 29 further ensures the stability of the clamping by pushing the pressure plate 25. Then, under the control of the external industrial control computer, the drive motor 19 is started, moving the nut sleeve 18 along the lead screw 17 in the machining direction, causing the cutter head 10 of the tool holder 13 to move to the machining surface of the workpiece blank. Simultaneously, the rotary motor 2, driven by the external industrial control computer, rotates the fixture head 5, realizing the hobbing of the workpiece blank. After machining, the nut sleeve 18 moves away from the machining direction on the lead screw 17, causing the cutter head 10 of the tool holder 13 to move away from the workpiece blank. During machining, the nozzle 11 cools or lubricates the workpiece with cutting fluid.

[0038] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any modifications and substitutions based on the technical solutions and inventive concepts provided by the present utility model should be covered within the protection scope of the present utility model.

Claims

1. An improved end-face gear hobbing machine, comprising a worktable (1), characterized in that: The workbench (1) is supported by a support base (3) at one end, and a rotary motor (2) is installed on one side of the support base. The rotary motor (2) is provided with an output shaft (4) at one end, and a clamp head (5) is installed at one end of the output shaft (4). A linear guide rail (9) is symmetrically installed on one side of the clamp head (5). A support plate (14) is installed on the linear guide rail (9). A tool holder (13) is installed on the top of the support plate (14), and a tool head (10) is installed on one side of the tool holder (13). A nut sleeve (18) is installed at the bottom of the support plate (14). The nut sleeve (18) is sleeved on the lead screw (17), and a drive motor (19) is installed on one side of the lead screw (17). The clamp head (5) has a clamp groove (21) inside. An electric slide rail (27) is installed at the bottom of the clamp groove (21). Electric sliders (22) are symmetrically installed on the electric slide rail (27). Arc-shaped clamps (8) are installed on each of the electric sliders (22). A sleeve (23) is installed on one side of the arc-shaped clamp (8). A compression spring (29) is installed on one side of the sleeve (23).

2. The improved end-face gear hobbing equipment according to claim 1, characterized in that: The clamp groove (21) has a receiving groove (20) on its side wall, and a sleeve rod (28) is installed in the receiving groove (20).

3. The improved end-face gear hobbing equipment according to claim 2, characterized in that: The compression spring (29) is fitted onto the sleeve rod (28). A pressure plate (25) is installed at one end of the sleeve (23). One end of the compression spring (29) is connected to the pressure plate (25), and the other end of the compression spring (29) is connected to the bottom of the receiving groove (20).

4. An improved end-face gear hobbing machine according to claim 2, characterized in that: The sleeve (23) has a sleeve groove (24) inside, and one end of the sleeve rod (28) extends into the sleeve groove (24).

5. An improved end-face gear hobbing machine according to claim 1, characterized in that: A support rod is installed on the electric slider (22), and the arc-shaped clamp (8) is connected to the electric slider (22) through the support rod.

6. The improved end-face gear hobbing equipment according to claim 1, characterized in that: A magnetic layer (26) is provided on one side surface of the arc-shaped clamp (8).

7. An improved end-face gear hobbing machine according to claim 1, characterized in that: The support plate (14) is equipped with slides (15) on both sides of its bottom. The support plate (14) is slidably mounted on the linear guide rail (9) via the slides (15).

8. The improved end-face gear hobbing equipment according to claim 1, characterized in that: The lead screw (17) is equipped with a stop block (16) at one end near the clamp head (5), and a support block (6) is installed at one end of the linear guide (9). A stop bar (7) is installed on one side of the support block (6).

9. An improved end-face gear hobbing machine according to claim 1, characterized in that: The blade holder (13) is equipped with multiple nozzles (11) on its side, and the nozzles (11) are made of metal corrugated hoses.

10. An improved end-face gear hobbing machine according to claim 9, characterized in that: The tool holder (13) is provided with a cutting fluid inlet end (12) at the top, and a fluid inlet channel is provided inside the tool holder (13), which is connected to the nozzle (11).

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