Network port base convenient for automatic machine to automatically assemble LED lamp

Abstract

The utility model relates to the technical field of net port bases, and discloses a net port base convenient for an automatic machine to automatically assemble an LED lamp, the net port base comprises a lamp mounting base, the lamp mounting base is provided with a back row lamp groove and a front row lamp groove, and the front row lamp groove is internally provided with a front row lamp foot cavity and a front row lamp groove separation block; foot grooves are formed in the bottom of the front-row lamp groove, separated foot grooves are formed in the rear-row lamp groove, and the foot grooves and the separated foot grooves are distributed at intervals. The side edge of the lamp installing base is provided with an assembling column used for fixing and assembling. Through the arrangement of the rear-row lamp groove, the front-row lamp groove, the front-row lamp base cavity, the front-row lamp groove separation block and other structures, the pins of the LED lamp can be accurately guided and fixed, and therefore the accuracy of the position and the direction of the LED lamp in the assembling process is guaranteed. Meanwhile, through the design of the foot grooves and the separation foot grooves and the buckle structures of the assembling columns, stable connection of the lamp installing base and the external assembly is achieved, and the assembling precision and efficiency are further improved.

Description

Technical Field

[0001] This utility model relates to the field of network port base technology, specifically a network port base that facilitates the automatic assembly of LED lights by an automated machine. Background Technology

[0002] With the rapid development of the electronics industry, the application of automated assembly technology on production lines has gradually become a key means to improve production efficiency and quality. In network port bases (such as traditional RJ45 2X4 series products), a common technical challenge exists: although the automated assembly of signal pins has been largely resolved, the front and rear rows of LEDs still require manual assembly. This problem not only affects production efficiency but also increases labor costs. Furthermore, during manual assembly, the quality and position of the LEDs are easily affected by human factors, leading to unstable final product quality.

[0003] In traditional network port base assembly, LED installation is usually done manually. This process requires workers to manually insert the LEDs into the base slots and solder them, which not only increases assembly time but also can lead to improper assembly, such as LED misalignment or weak soldering, thus affecting the product's functionality and appearance.

[0004] For RJ45 2X4 series products, due to the design limitations of the base structure, traditional automated equipment can only automate the assembly of signal pins, but cannot meet the requirements for automated assembly of LED lights. Especially during the assembly of front and rear rows of LED lights, because these LEDs are typically positioned very close together and require high precision, traditional automated equipment faces certain difficulties in handling these small, precision components.

[0005] Therefore, based on the above-mentioned technical problems, it is necessary for those skilled in the art to develop a network port base that facilitates the automatic assembly of LED lights by automated machines. Utility Model Content

[0006] The purpose of this invention is to provide a network port base that facilitates the automatic assembly of LED lights by an automated machine, thereby solving the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A technical solution for a network port base that facilitates automatic assembly of LED lights by an automated machine includes a light mounting base. The light mounting base has a rear row of light slots and a front row of light slots. The front row of light slots has a front row of light foot cavity and a front row of light slot partition block. The bottom of the front row of light slots has a foot groove, and the rear row of light slots has a separation foot groove. The foot grooves and separation foot grooves are spaced apart. The side of the light mounting base has an assembly column for fixing the assembly.

[0009] As a preferred technical solution, the front row light trough separator is a long strip-shaped protrusion that extends along the axial direction of the front row light trough and is used to separate the installation positions of adjacent LED lights.

[0010] As a preferred technical solution, the front light base cavity is a symmetrically arranged groove structure, the size of which matches the LED light pins, and is used to guide and fix the LED light pins.

[0011] As a preferred technical solution, the foot groove and the separation foot groove have different depths, with the foot groove being deeper than the separation foot groove, to adapt to the clamping mechanism of automated assembly equipment.

[0012] As a preferred technical solution, the assembly column is a cylindrical protrusion, which is set on both sides of the lamp base, and its surface is provided with a snap-fit ​​structure for fixed connection with external components.

[0013] As a preferred technical solution, the top of the front row light trough partition block is chamfered to reduce frictional resistance during LED assembly.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention relates to a mesh base for automating LED light assembly. The design includes rear and front LED slots, front LED pin cavities, and front LED slot dividers, which precisely guide and secure the LED pins, ensuring accurate positioning and orientation during assembly. Furthermore, the design of the pin slots and separation pin slots, along with the snap-fit ​​structure of the assembly pillars, achieves a stable connection between the base and external components, further improving assembly precision and efficiency. Additionally, the chamfered design at the top of the front LED slot dividers effectively reduces frictional resistance during LED assembly, making the process smoother and reducing assembly difficulty and cost. This invention effectively solves the problem of manual LED light assembly in existing technologies, achieving automated assembly, improving production efficiency and quality, and reducing labor costs, demonstrating significant technical and social benefits. Attached Figure Description

[0016] Figure 1 A schematic diagram of the overall structure of a mesh base for facilitating the automatic assembly of LED lights by an automated machine;

[0017] Figure 2 A top view of a mesh base for facilitating the automatic assembly of LED lights by an automated machine;

[0018] Figure 3 This is a front view of a mesh base for facilitating the automatic assembly of LED lights by an automated machine.

[0019] In the attached diagram, the following are the reference numerals: 1. Lamp base; 11. Rear lamp trough; 12. Front lamp trough; 121. Front lamp base cavity; 13. Front lamp trough partition block; 14. Base groove; 15. Separating base groove; 16. Assembly column. Detailed Implementation

[0020] The features and exemplary embodiments of various aspects of this utility model will now be described in detail. To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with the accompanying drawings and specific embodiments, will provide a further detailed description. For those skilled in the art, this utility model can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of this utility model by illustrating examples.

[0021] like Figure 1 , Figure 2 and Figure 3 As shown, this utility model provides a technical solution for a mesh base that facilitates automatic assembly of LED lights by an automated machine: it includes a light mounting base 1, on which a rear row of light slots 11 and a front row of light slots 12 are provided. The front row of light slots 12 contains a front row of light foot cavity 121 and a front row of light slot partition block 13. The bottom of the front row of light slots 12 has a foot groove 14, and the rear row of light slots 11 has a separation foot groove 15, with the foot grooves 14 and separation foot grooves 15 spaced apart. The side of the light mounting base 1 is provided with assembly posts 16 for fixed assembly.

[0022] The front light trough divider 13 is a long, raised structure that extends along the axial direction of the front light trough 12 and is used to separate the installation positions of adjacent LED lights. This design ensures the precise position of the LED lights on the mounting base 1 and avoids mutual interference between LED lights.

[0023] The front light mounting base 121 features a symmetrically arranged groove structure whose dimensions match the LED light pins, guiding and securing the LED light pins. This structural design helps ensure the correct insertion and fixation of the LED light pins, thereby guaranteeing the accuracy and reliability of the assembly.

[0024] The foot groove 14 and the separation foot groove 15 have different depths, with the foot groove 14 being deeper than the separation foot groove 15, to accommodate the clamping mechanism of automated assembly equipment. This design allows the clamping mechanism of automated assembly equipment to more precisely control the position of the LED lights, thereby improving assembly efficiency and quality.

[0025] The assembly column 16 is a cylindrical protrusion located on both sides of the lamp mounting base 1, and its surface is equipped with a snap-fit ​​structure for fixed connection with external components. This design allows the lamp mounting base 1 to be firmly connected to external components, thereby maintaining stability during automated assembly.

[0026] The top of the front light trough divider block 13 is chamfered to reduce frictional resistance during LED light assembly. This design helps reduce friction during assembly, making the LED light assembly process smoother and reducing assembly difficulty.

[0027] This utility model's network port base can effectively cooperate with automated assembly equipment to achieve automatic assembly of LED lights. Compared with traditional manual assembly methods, this utility model not only improves production efficiency and reduces labor costs, but also improves product quality and stability through precise assembly structure design.

[0028] The working principle and usage process of this utility model: After assembling the various components of this solution in sequence, work according to the above implementation methods according to actual needs to complete all working steps.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0030] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0031] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0032] The embodiments described above are not exhaustive, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the above description. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the invention, enabling those skilled in the art to effectively utilize the invention and its modifications. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the protection scope of the invention.

Claims

1. A mesh base for facilitating automatic assembly of LED lights by an automated machine, characterized in that, The lamp mounting base (1) includes a rear lamp slot (11) and a front lamp slot (12). The front lamp slot (12) has a front lamp foot cavity (121) and a front lamp slot partition block (13). The bottom of the front lamp slot (12) has a foot groove (14), and the rear lamp slot (11) has a separation foot groove (15). The foot groove (14) and the separation foot groove (15) are spaced apart. The side of the lamp mounting base (1) has an assembly column (16) for fixed assembly.

2. The mesh base for facilitating automatic assembly of LED lights by an automated machine, as described in claim 1, is characterized in that: The front row light groove separator (13) is a long strip-shaped protrusion that extends along the axial direction of the front row light groove (12) and is used to separate the installation positions of adjacent LED lights.

3. The mesh base for facilitating automatic assembly of LED lights by an automated machine, as described in claim 1, is characterized in that: The front light base cavity (121) is a symmetrically arranged groove structure, the size of which matches the LED light pin, and is used to guide and fix the LED light pin.

4. The mesh base for facilitating automatic assembly of LED lights by an automated machine, as described in claim 1, is characterized in that: The foot groove (14) and the separation foot groove (15) have different depths, with the foot groove (14) being deeper than the separation foot groove (15) to adapt to the clamping mechanism of automated assembly equipment.

5. The mesh base for facilitating automatic assembly of LED lights by an automated machine according to claim 1, characterized in that: The assembly column (16) is a cylindrical protrusion, which is set on both sides of the lamp base (1). Its surface is provided with a snap-fit ​​structure for fixed connection with external components.

6. The mesh base for facilitating automatic assembly of LED lights by an automated machine according to claim 1, characterized in that: The top of the front row light trough partition block (13) is chamfered to reduce frictional resistance during LED assembly.

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