Movable welding auxiliary device
By designing a mobile welding auxiliary device that uses chest support instead of traditional knee and waist support, the problem of high labor intensity and physical injury caused by welders kneeling or squatting is solved, thus improving the comfort and safety of the welding process.
Patent Information
- Application Number
- CN202520356661.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-03
AI Technical Summary
When welding aluminum alloy car bodies for rail vehicles, welders need to kneel or squat to operate, resulting in high labor intensity and physical injuries, especially prominent knee and lumbar spine problems.
Design a mobile welding aid that uses chest support instead of traditional knee and lumbar support. Adjust the height and angle of the chest support plate through an adjustable rod assembly to provide a comfortable seated welding environment.
It reduces the labor intensity of welders, decreases knee injuries and lumbar disc herniation, and improves the comfort and safety of the welding process.
Smart Images

Figure CN223834505U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding operation technology for aluminum alloy car bodies of rail vehicles, and in particular to a mobile welding auxiliary device. Background Technology
[0002] The aluminum alloy body of rail vehicles involves a large amount of welding, with the longest weld exceeding 22 meters, and over 90% of the welds require manual welding. To facilitate welder operations and ensure welding quality, most body welds are located in PA and PC positions. Because of the relatively low position of these welds, welders must kneel or squat to observe the molten pool, resulting in high labor intensity and significant physical injury.
[0003] In actual welding operations, welders must kneel or squat to complete the welding process and joint grinding. Maintaining this kneeling or squatting posture for long periods every day causes the body's weight to be concentrated on the knees and lumbar spine. As a result, many welders suffer from knee injuries and herniated discs.
[0004] Therefore, based on the above-mentioned technical problems, those skilled in the art urgently need to develop a mobile welding auxiliary device. Utility Model Content
[0005] The purpose of this invention is to provide a mobile welding auxiliary device that changes the stress point of the welder from the original knee and waist support to chest support, thereby reducing the welder's labor intensity and reducing knee injuries and lumbar disc herniation.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] This utility model discloses a mobile welding auxiliary device, which includes:
[0008] The base has four casters integrated at its bottom.
[0009] An adjustment rod assembly is provided on the base;
[0010] The upper end of the adjusting rod assembly is equipped with a thoracic support plate to support the user's chest position, and a seat is provided in the middle of the adjusting rod assembly;
[0011] The adjusting rod assembly includes an upper adjusting rod and a lower adjusting rod that are adjustable in relative position, so as to adjust the height of the thoracic support plate by adjusting the relative position of the upper adjusting rod and the lower adjusting rod.
[0012] Furthermore, the lower adjusting rod is a hollow straight tube, and the upper adjusting rod can be embedded inside the lower adjusting rod and move along the axial direction of the lower adjusting rod;
[0013] The lower end of the lower adjustment rod is connected to the base via a bottom connecting seat.
[0014] Furthermore, a seat mounting base is installed near the connection point of the lower adjusting rod and the upper adjusting rod, and the seat is mounted on the position near the connection point of the upper adjusting rod and the lower adjusting rod via the seat mounting base.
[0015] Furthermore, the seat mounting base is configured as an annular body with its end face facing the side of the adjustment rod assembly;
[0016] The seat mounting base has a vertical channel along its radial direction, and the upper part of the lower adjustment rod passes through the vertical channel and extends partially to the top of the seat mounting base;
[0017] The seat mounting base has a horizontal mounting hole in its axial direction, and the seat and the seat mounting base are assembled and fixed in the horizontal mounting hole.
[0018] Furthermore, a locking screw is provided on the side of the lower adjusting rod. When the upper adjusting rod passes through the lower adjusting rod, the lower adjusting rod is positioned and fixed to the upper adjusting rod by the locking screw.
[0019] Furthermore, a bearing mounting seat is installed at the upper end of the upper adjusting rod;
[0020] The thoracic support plate is integrated into the upper end of the upper adjusting rod via the bearing fixing seat.
[0021] Furthermore, an embedding hole is provided at the center of the bearing mounting base;
[0022] A ball head is provided at the center of the bottom of the thoracic support plate. The ball head can be inserted into the insertion hole, and the angle of the thoracic support plate can be adjusted by the cooperation of the ball head and the bearing fixing seat.
[0023] In the above technical solution, the mobile welding auxiliary device provided by this utility model has the following beneficial effects:
[0024] The auxiliary device of this invention changes the stress point of the welder from the original knee and waist support to chest support, thereby reducing the labor intensity of the welder and reducing the occurrence of knee injuries and lumbar disc herniation. Attached Figure Description
[0025] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0026] Figure 1 This is a schematic diagram of the structure of a mobile welding auxiliary device disclosed in an embodiment of the present utility model;
[0027] Figure 2 This is an exploded view of the structure of a mobile welding auxiliary device disclosed in an embodiment of this utility model;
[0028] Figure 3 This is a schematic diagram of the connection structure between the upper adjusting rod and the thoracic support plate of a mobile welding auxiliary device disclosed in an embodiment of this utility model;
[0029] Figure 4 for Figure 3 Sectional view along the AA direction.
[0030] Explanation of reference numerals in the attached figures:
[0031] 1. Base; 2. Adjustment rod assembly; 3. Seat; 4. Seat mounting bracket; 5. Chest support plate; 6. Bearing mounting bracket;
[0032] 101. Casters;
[0033] 201. Lower adjusting rod; 202. Upper adjusting rod; 203. Bottom connecting seat; 204. Locking screw;
[0034] 401. Vertical channel; 402. Horizontal mounting hole;
[0035] 501, Ball Head;
[0036] 601. Embedded hole. Detailed Implementation
[0037] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0038] See Figures 1 to 4 As shown;
[0039] This embodiment provides a mobile welding auxiliary device, which includes:
[0040] Base 1, with four universal wheels 101 integrated at the bottom of base 1;
[0041] Adjustment rod assembly 2 is installed on base 1;
[0042] The upper end of the adjusting rod assembly 2 is equipped with a thoracic support plate 5 to support the position of the user's chest cavity, and a seat 3 is provided in the middle of the adjusting rod assembly 2.
[0043] The adjusting rod assembly 2 includes an upper adjusting rod 202 and a lower adjusting rod 201 that are adjustable in relative position, so as to adjust the height of the thoracic support plate 5 by adjusting the relative position of the upper adjusting rod 202 and the lower adjusting rod 201.
[0044] Specifically, this embodiment discloses a mobile welding auxiliary device, the bottom of which is a base 1, and four universal wheels 101 are provided at the bottom of the base 1 to facilitate the movement of the entire device; at the same time, an adjustment rod assembly 2 is provided on the base 1, the upper end of the adjustment rod assembly 2 is a chest support plate 5, and the middle is a seat 3, so that the original knee support and waist support can be changed to chest support, and the welder can also perform welding operations while sitting, reducing the labor intensity of the welder.
[0045] Preferably, in this embodiment, the lower adjusting rod 201 is a hollow straight tube, and the upper adjusting rod 202 can be embedded inside the lower adjusting rod 201 and move along the axial direction of the lower adjusting rod 201; the lower end of the lower adjusting rod 201 is connected to the base 1 through the bottom connecting seat 203.
[0046] In order to adapt to the requirements of different personnel, the upper adjusting rod 202 in this embodiment can move along the axial direction of the lower adjusting rod 201 to adjust the relative position, thereby adjusting the height of the upper thoracic support plate 5.
[0047] In this embodiment, a seat mounting base 4 is installed near the connection point of the lower adjusting rod 201 and the upper adjusting rod 202, and the seat 3 is assembled to the position near the connection point of the upper adjusting rod 202 and the lower adjusting rod 201 via the seat mounting base 4.
[0048] In this embodiment, the seat mounting base 4 is configured as an annular body with its end face facing the side of the adjustment rod assembly 2;
[0049] The seat mounting base 4 has a vertical channel 401 opened radially therein, and the upper part of the lower adjusting rod 201 passes through the vertical channel 401 and extends partially to the top of the seat mounting base 4;
[0050] The seat mounting base 4 has a horizontal mounting hole 402 in the axial direction, and the seat 3 and the seat mounting base 4 are assembled and fixed in the horizontal mounting hole 402.
[0051] First, this embodiment further defines the installation structure of the seat 3, which is installed in the middle of the adjustment rod assembly 2 via the seat mounting base 4. Specifically, it is integrated into the lower adjustment rod 201 near the connection between the upper adjustment rod 202 and the lower adjustment rod 201. In this embodiment, the lower adjustment rod 201 can pass through the aforementioned vertical channel 401 and partially extend to the top of the seat mounting base 4. This end serves as the connection point with the upper adjustment rod 202. In this embodiment, the seat 3 is installed in the horizontal mounting hole 402 of the seat mounting base 4, which can be designed as a seat structure that can adjust the angle.
[0052] Preferably, in this embodiment, a locking screw 204 is provided on the side of the lower adjusting rod 201. When the upper adjusting rod 202 passes through the lower adjusting rod 201, the lower adjusting rod 201 is positioned and fixed to the upper adjusting rod 202 by the locking screw 204.
[0053] Preferably, in this embodiment, a bearing fixing seat 6 is installed at the upper end of the upper adjusting rod 202; the thoracic support plate 5 is integrated into the upper end of the upper adjusting rod 202 through the bearing fixing seat 6.
[0054] Specifically, in this embodiment, the bearing mounting base 6 has an embedding hole 601 at its center;
[0055] A ball head 501 is provided at the center of the bottom of the thoracic support plate 5. The ball head 501 can be inserted into the insertion hole 601, and the angle of the thoracic support plate 5 can be adjusted by the cooperation of the ball head 501 and the bearing fixing seat 6.
[0056] In the above technical solution, the mobile welding auxiliary device provided by this utility model has the following beneficial effects:
[0057] The auxiliary device of this invention changes the stress point of the welder from the original knee and waist support to chest support, thereby reducing the labor intensity of the welder and reducing the occurrence of knee injuries and lumbar disc herniation.
[0058] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A mobile welding auxiliary device, characterized in that, The auxiliary device includes: The base (1) has four casters (101) integrated at its bottom; Adjustment rod assembly (2) disposed on the base (1); The upper end of the adjusting rod assembly (2) is equipped with a thoracic support plate (5) for supporting the user's chest position, and a seat (3) is provided in the middle of the adjusting rod assembly (2). The adjusting rod assembly (2) includes an upper adjusting rod (202) and a lower adjusting rod (201) that are adjustable in relative position, so as to adjust the height of the thoracic support plate (5) by adjusting the relative position of the upper adjusting rod (202) and the lower adjusting rod (201).
2. The mobile welding auxiliary device according to claim 1, characterized in that, The lower adjusting rod (201) is a hollow straight tube, and the upper adjusting rod (202) can be embedded inside the lower adjusting rod (201) and move along the axial direction of the lower adjusting rod (201); The lower end of the lower adjusting rod (201) is connected to the base (1) via the bottom connecting seat (203).
3. The mobile welding auxiliary device according to claim 2, characterized in that, A seat mounting base (4) is installed near the connection point of the lower adjusting rod (201) and the upper adjusting rod (202), and the seat (3) is assembled near the connection point of the upper adjusting rod (202) and the lower adjusting rod (201) via the seat mounting base (4).
4. A mobile welding auxiliary device according to claim 3, characterized in that, The seat mounting base (4) is configured as an annular body with its end face facing the side of the adjustment rod assembly (2); The seat mounting base (4) has a vertical channel (401) in its radial direction, and the upper part of the lower adjusting rod (201) passes through the vertical channel (401) and extends partially to the top of the seat mounting base (4); The seat mounting base (4) has a horizontal mounting hole (402) in the axial direction, and the seat (3) and the seat mounting base (4) are assembled and fixed in the horizontal mounting hole (402).
5. A mobile welding auxiliary device according to claim 2, characterized in that, The lower adjusting rod (201) is provided with a locking screw (204) on its side. When the upper adjusting rod (202) passes through the lower adjusting rod (201), the lower adjusting rod (201) is positioned and fixed to the upper adjusting rod (202) by the locking screw (204).
6. A mobile welding auxiliary device according to claim 2, characterized in that, The upper end of the upper adjusting rod (202) is equipped with a bearing fixing seat (6); The thoracic support plate (5) is integrated into the upper end of the upper adjusting rod (202) via the bearing fixing seat (6).
7. A mobile welding auxiliary device according to claim 6, characterized in that, The bearing mounting base (6) has an embedding hole (601) at its center; The thoracic support plate (5) has a ball head (501) at the bottom center position. The ball head (501) can be embedded into the embedding hole (601), and the thoracic support plate (5) can be angled by the cooperation of the ball head (501) and the bearing fixing seat (6).