Staggered discharging device
By using staggered feeding and individual cutting design of the staggered discharge device, the problem of misalignment of prepreg during conveying and cutting is solved, the cutting accuracy and feeding efficiency are improved, and the risk of material misalignment is reduced.
Patent Information
- Application Number
- CN202520169154.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-01-24
AI Technical Summary
Existing prepreg feeding devices are prone to deviation and offset during conveying and cutting, affecting cutting accuracy.
By employing a staggered discharge device, and through staggered feeding and individual cutting, the material is conveyed and cut individually by coordinating the conveying and cutting mechanisms, thereby reducing the risk of deviation.
It improves cutting accuracy, reduces the risk of material shifting during cutting, reduces floor space, and improves feeding efficiency and cutting accuracy.
Smart Images

Figure CN223834633U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of feeding equipment technology, and in particular to a staggered discharge device. Background Technology
[0002] Current prepreg feeding devices typically stack the prepregs together during the conveying process before cutting them into appropriate sizes. However, stacking them together during conveying can easily cause them to deviate from their original position, and stacking them together before cutting can also cause them to shift during the cutting process, affecting the cutting accuracy. Utility Model Content
[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a staggered feeding device that feeds materials alternately and cuts them individually, reducing the risk of misalignment.
[0004] According to a first aspect of the present invention, a staggered discharge device includes: a frame; a conveying mechanism disposed on the frame, including a first driving component and multiple sets of conveying units, each set of conveying units including a loading component and a feeding component, wherein the first driving component drives the feeding component to reciprocate in a vertical direction; and a cutting mechanism docked with the feeding component for cutting materials.
[0005] The staggered feeding device according to the embodiment of this utility model has at least the following beneficial effects: each material is loaded onto the feeding component, and together with the feeding component, the material is sent to the cutting mechanism for cutting. The first driving component drives the feeding component to move in the vertical direction, so that each feeding component alternately docks with the cutting mechanism and alternately feeds the material to the cutting mechanism. After cutting, the material is stacked on the cutting mechanism piece by piece, which reduces the offset during cutting, reduces the risk of offset during stacking and conveying, and improves the cutting accuracy.
[0006] According to some embodiments of the present invention, the conveying unit includes a feeding roller, a second driving component, and a mounting component. The mounting component is disposed on the frame, the feeding roller is detachably disposed on the mounting component, and the second driving component is disposed on the mounting component, driving the feeding roller to rotate.
[0007] According to some embodiments of the present invention, the mounting component includes a mounting frame and a first cylinder. The mounting frame protrudes to form a support portion. The first cylinder is disposed above the support portion. The end of the feeding roller is slidably connected to the support portion. The first cylinder cooperates with the side wall of the mounting frame to position the end of the feeding roller.
[0008] According to some embodiments of the present invention, the end of the feeding roller is rotatably provided with a bearing, the support part is provided with a positioning groove matching the bearing, the bearing is rotatably disposed in the positioning groove, the first cylinder is provided with a telescopic rod, and the telescopic rod cooperates with the mounting bracket to position the bearing.
[0009] According to some embodiments of the present invention, the feeding component includes two feeding rollers, which cooperate to clamp the material.
[0010] According to some embodiments of the present invention, the frame is provided with a correction component, which is used to correct the position of the material.
[0011] According to some embodiments of the present invention, the correction assembly includes a detector, a third driving component, and a guiding component. The edge of the material passes through the detector. The third driving component drives the conveying unit to move in a horizontal direction. The conveying unit is disposed at the movable end of the guiding component.
[0012] According to some embodiments of the present invention, the cutting mechanism includes a conveyor, a pressure plate component, and a cutting component. The pressure plate component presses the material onto the conveyor, and the cutting component cuts the material.
[0013] According to some embodiments of the present invention, the pressure plate component includes a fourth driving component and a pressure plate, wherein the fourth driving component drives the pressure plate to move in the vertical direction.
[0014] According to some embodiments of the present invention, the cutting component includes a fifth driving component and a cutter, wherein the fifth driving component drives the cutter to move in a vertical direction.
[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0016] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0017] Figure 1 This is a schematic diagram of the misaligned discharge device according to an embodiment of the present invention along one of its directions;
[0018] Figure 2 This is a schematic diagram of the misaligned discharge device according to an embodiment of the present invention in another direction;
[0019] Figure 3 for Figure 2 A magnified view of a portion of point A in the middle;
[0020] Figure 4 This is a schematic diagram of the correction component in the misaligned discharge device of this utility model embodiment.
[0021] Explanation of reference numerals in the attached figures:
[0022] Frame 100; Feeding component 110; Third drive component 111; Guide component 112; Detector 120; First cylinder 211; Support 212; Mounting frame 213; Feeding roller 214; Second drive component 215; Positioning groove 216; Bearing 217; Telescopic rod 218; Feeding component 220; Feeding roller 221; Cutting mechanism 300; Fourth drive component 311; Cutter 312; Fifth drive component 321; Pressure plate 322; Conveyor 330; Detailed Implementation
[0023] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0024] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0025] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0026] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0027] Reference Figure 1The first aspect of the present invention includes a staggered discharge device comprising: a frame 100; a conveyor 330, mounted on the frame 100, including a first driving component and multiple conveying units, each conveying unit including a loading component 110 and a feeding component 220, the first driving component driving the feeding component 220 to reciprocate in the vertical direction; and a cutting mechanism 300, connected to the feeding component 220, for cutting materials.
[0028] The materials are loaded onto the loading component 110 and, in conjunction with the feeding component 220, delivered to the cutting mechanism 300 for cutting. The first drive component drives the feeding component 220 to move vertically, causing each feeding component 220 to alternately engage with the cutting mechanism 300, feeding materials to it in a staggered manner. After cutting, the materials are stacked piece by piece on the cutting mechanism 300, reducing offset during cutting, minimizing the risk of stacking and conveying misalignment, and improving cutting accuracy. The staggered material output also reduces floor space and saves space. It should be noted that the first drive component is an electric linear sliding module.
[0029] Understandably, referring to Figure 1 and Figure 2 The conveying unit includes a feeding roller 214, a second drive component 215, and a mounting component. The mounting component is mounted on the frame 100. The feeding roller 214 is detachably mounted on the mounting component. The second drive component 215 is mounted on the mounting component and drives the feeding roller 214 to rotate. The feeding roller 214 is detached, material is loaded onto it, and then it is reattached to the mounting component. The second drive component 215 then drives the feeding roller 214 to rotate, releasing the material. The feeding component 220 pulls the material, and its traction speed is greater than the release speed of the feeding roller 214, thus tensioning the material and reducing the risk of material deviation.
[0030] Understandably, referring to Figure 1 and Figure 2 The mounting components include a mounting bracket 213 and a first cylinder 211. The mounting bracket 213 protrudes to form a support portion 212. The first cylinder 211 is positioned above the support portion 212. The end of the feeding roller 214 is slidably connected to the support portion 212. The first cylinder 211 engages with the side wall of the mounting bracket 213 to position the end of the feeding roller 214. The feeding roller 214 is slidably mounted onto the support portion 212, and then extended by the telescopic rod 218 of the first cylinder 211, engaging with the mounting bracket 213 to position the feeding roller 214, facilitating disassembly and installation and improving feeding efficiency. It should be noted that the feeding roller 214 is rotatably mounted on the support portion 212.
[0031] Understandably, referring to Figure 2 and Figure 3The end of the feeding roller 214 is rotatably equipped with a bearing 217. The support part 212 has a positioning groove 216 that matches the bearing 217. The bearing 217 is rotatably mounted within the positioning groove 216. The first cylinder 211 is equipped with a telescopic rod 218, which cooperates with the mounting bracket 213 to position the bearing 217. The bearing 217 is inserted into the positioning groove 216, allowing it to roll along the groove. The side walls of the positioning groove 216 restrict the bearing 217. When the feeding roller 214 is mounted on the mounting bracket 213, the second drive component 215 drives the feeding roller 214 to rotate, ensuring smooth rotation. It should be noted that the second drive component 215 is a motor.
[0032] Understandably, referring to Figure 1 and Figure 2 The feeding component 220 includes two feeding rollers 221. The two feeding rollers 221 work together to clamp the material. The feeding rollers 221 are driven to rotate by a motor, which pulls the material to be conveyed to the cutting mechanism 300.
[0033] Understandably, referring to Figure 1 and Figure 4 The frame 100 is equipped with a correction assembly for correcting the material position. The correction assembly includes a detector 120, a third drive component 111, and a guide component 112. The edge of the material passes through the detector 120. The third drive component 111 drives the conveying unit to move horizontally. The conveying unit is located at the movable end of the guide component 112. After the material unrolls, its edge passes through the detector 120. The detector 120 detects the position of the material edge. When the edge of the material deviates horizontally, the detector 120 detects the deviation, and the third drive component 111 drives the conveying unit to move horizontally, correcting the material position and ensuring proper material conveying to avoid affecting the output accuracy. The guide component 112 is a linear slide module. By mounting the feeding component 110 on the movable end of the guide component 112, the smoothness of the movement of the feeding component 110 driven by the third drive component 111 is improved. It should be noted that the third drive component 111 can be an electric actuator or a linear motion module assembly consisting of a motor and a screw.
[0034] Understandably, referring to Figure 1 and Figure 2 The cutting mechanism 300 includes a conveyor 330, a pressure plate 322, and a cutting component. The pressure plate 322 holds the material against the conveyor 330, and the cutting component cuts the material. After the material is conveyed to the conveyor 330, the pressure plate 322 holds the material down, and then the cutting component cuts the material into appropriate sizes before it is conveyed out through the conveyor 330. This avoids stacking the material together for cutting and improves cutting accuracy.
[0035] Understandably, referring to Figure 1 The pressure plate 322 component includes a fourth drive component 311 and a pressure plate 322. The fourth drive component 311 drives the pressure plate 322 to move vertically. The cutting component includes a fifth drive component 321 and a cutter 312. The fifth drive component 321 drives the cutter 312 to move vertically. When the conveying unit delivers the material to the set position, the fourth drive component 311 drives the pressure plate 322 to press the material down, preventing the material from shifting during cutting. Then, the fifth drive component 321 drives the cutter 312 to descend and cut the material. It should be noted that the fourth drive component 311 and the fifth drive component 321 can be either a pneumatic linear slide module or an electric linear slide module.
[0036] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A staggered discharge device, characterized in that, include: frame; The conveying mechanism, mounted on the frame, includes a first driving component and multiple sets of conveying units. Each set of conveying units includes a loading component and a feeding component. The feeding components are all mounted on the movable end of the first driving component. The first driving component drives the feeding components to reciprocate in the vertical direction. The cutting mechanism, which is connected to the feeding component, is used to cut materials.
2. The misaligned discharge device according to claim 1, characterized in that, The conveying unit includes a feeding roller, a second driving component, and a mounting component. The mounting component is mounted on the frame, the feeding roller is detachably mounted on the mounting component, and the second driving component is mounted on the mounting component, driving the feeding roller to rotate.
3. The misaligned discharge device according to claim 2, characterized in that, The mounting component includes a mounting bracket and a first cylinder. The mounting bracket protrudes to form a support portion. The first cylinder is disposed above the support portion. The end of the feeding roller is slidably connected to the support portion. The first cylinder cooperates with the side wall of the mounting bracket to position the end of the feeding roller.
4. The misaligned discharge device according to claim 3, characterized in that, The end of the feeding roller is rotatably provided with a bearing, the support part is provided with a positioning groove that matches the bearing, the bearing is rotatably disposed in the positioning groove, the first cylinder is provided with a telescopic rod, and the telescopic rod cooperates with the mounting bracket to position the bearing.
5. The misaligned discharge device according to claim 1, characterized in that, The feeding component includes two feeding rollers, which work together to clamp the material.
6. The misaligned discharge device according to claim 1, characterized in that, The frame is equipped with a correction component, which is used to correct the position of the material.
7. The misaligned discharge device according to claim 6, characterized in that, The correction assembly includes a detector, a third drive component, and a guide component. The edge of the material passes through the detector. The third drive component drives the conveying unit to move in a horizontal direction. The conveying unit is located at the movable end of the guide component.
8. The misaligned discharge device according to claim 1, characterized in that, The cutting mechanism includes a conveyor, a pressure plate component, and a cutting component. The pressure plate component presses the material onto the conveyor, and the cutting component cuts the material.
9. The misaligned discharge device according to claim 8, characterized in that, The pressure plate component includes a fourth driving component and a pressure plate, and the fourth driving component drives the pressure plate to move in the vertical direction.
10. The misaligned discharge device according to claim 8, characterized in that, The cutting component includes a fifth driving component and a cutter, wherein the fifth driving component drives the cutter to move in a vertical direction.