Intelligent rear-feeding double-pushing-handle continuous corner cutting station

Abstract

The utility model discloses an intelligent rear feeding double-pushing-handle continuous corner cutting station. Comprising an air floating workbench mechanism, an X-axis main machine sawing mechanism, an X-axis aligning mechanism, a first control unit module, a pneumatic film covering table mechanism, an X-axis moving aligning mechanism, an auxiliary workpiece clamping mechanism, a main workpiece clamping mechanism, a main workpiece clamping movement guide rail mechanism, a transition sliding table mechanism, a transfer auxiliary manipulator mechanism, an excess material conveying mechanism, a Y-axis main machine sawing mechanism and an unpowered roller table mechanism. The second control unit module comprises a Y-axis feeding guide rail mechanism, a 90-degree lifting rotating mechanism, a Y-axis workpiece clamping mechanism, a Y-axis pushing mechanism, a steel cable lifting table mechanism and an external feeding mechanism; the X-axis main machine sawing mechanism comprises an X-axis cutting device; the Y-axis main machine sawing mechanism comprises a Y-axis cutting device; the main clamping mechanism and the auxiliary clamping mechanism are used for clamping different plates and then synchronously feeding the plates into the X-axis cutting device, the 90-degree lifting and rotating mechanism is used for lifting the plates and then rotating the plates by 90 degrees, and automatic plate rotating design is achieved.

Description

Technical Field

[0001] This utility model relates to the technology in the field of furniture woodworking machinery, and in particular to an intelligent rear-loading double-push continuous corner cutting station. Background Technology

[0002] In recent years, with the rapid development of my country's macroeconomy, the furniture industry has also developed rapidly and occupied an important position in the social economy, laying a solid foundation for the domestic smart furniture industry. The rise and development of smart furniture cannot be separated from the support of mechanical technology. Advanced mechanical technology can make furniture functional, improve the performance and comfort of products, and computer control technology and network technology enable furniture products to achieve physical interconnection and data interoperability.

[0003] In April 2013, the German government's "High-Tech Strategy 2020" proposed Industry 4.0 as one of its future projects, aiming to enhance the intelligence level of manufacturing and establish smart factories with adaptability, resource efficiency, and genetic engineering. Currently, Industry 4.0 has been applied to furniture production equipment, with higher requirements for quality stability and production reliability. As a cutting-edge piece of machinery in the furniture industry, the computer-controlled panel saw plays a decisive role in the entire furniture production line.

[0004] China's panel furniture industry is currently in a mature stage, maintaining a high level of growth for a long time. Data shows that from 2015 to 2017, the net profit margin of China's panel furniture industry exceeded 10%, higher than the industry average. In 2017, the market size of China's panel furniture industry exceeded 271.68 billion yuan, an 8% increase compared to 2016. Looking ahead, with the continued development of real estate investment and the increasing urbanization rate in my country, the panel furniture industry will show steady and sustainable development. With the growing popularity of the concepts of "light decoration, heavy decoration, and high-end customization," panel furniture will become an important part of decoration. At the same time, secondary decoration will drive the growth of furniture consumption, and panel furniture will continue to maintain a good development momentum. Computerized panel saws, as the main cutting equipment for furniture companies, account for 80% of panel saws.

[0005] Computerized panel cutting machines include longitudinal and transverse cutting computerized panel saws. These saws can cut panels longitudinally and transversely. During the sawing process, due to the difference between longitudinal and transverse cutting, the processing direction needs to be switched, which means the panel needs to be rotated to achieve the transition between longitudinal and transverse cutting. Also, during the first longitudinal cut, the panel needs to be rotated 90° depending on the processing requirements. This rotation is usually done manually, which consumes a lot of manpower and time, affecting processing efficiency.

[0006] Therefore, a new technology needs to be developed to solve the above problems. Utility Model Content

[0007] In view of this, the present invention addresses the deficiencies of the existing technology and its main purpose is to provide an intelligent rear-loading double-push continuous corner cutting station, which realizes an automatic plate turning design, eliminating the need for manual plate turning, reducing the time spent on manual plate turning, and improving processing efficiency.

[0008] To achieve the above objectives, the present invention adopts the following technical solution:

[0009] A smart rear-loading dual-push continuous corner cutting station includes an air-floating worktable mechanism, an X-axis main sawing mechanism, an X-axis alignment mechanism, a first control unit module, a pneumatic film-coating table mechanism, an X-axis moving alignment mechanism, a secondary clamping mechanism, a main clamping mechanism, a main clamping motion guide rail mechanism, a transition slide mechanism, a transfer auxiliary robot mechanism, a waste material transfer mechanism, a Y-axis main sawing mechanism, a non-powered roller table mechanism, a second control unit module, a Y-axis feeding guide rail mechanism, a 90° lifting and rotating mechanism, a Y-axis clamping mechanism, a Y-axis pushing mechanism, a steel cable lifting table mechanism, and an external feeding mechanism.

[0010] The air-floating worktable mechanism, X-axis main sawing mechanism, X-axis alignment mechanism, pneumatic coating table mechanism, X-axis moving alignment mechanism, auxiliary clamping mechanism, main clamping mechanism, transfer auxiliary robot mechanism, and waste material transmission mechanism are all connected to the first control unit module; the Y-axis main sawing mechanism, 90° lifting and rotating mechanism, Y-axis clamping mechanism, Y-axis pushing mechanism, and steel cable lifting table mechanism are all connected to the second control unit module.

[0011] The air-floating worktable mechanism and the X-axis alignment mechanism are respectively located on the front and rear sides of the X-axis main machine sawing mechanism. The pneumatic laminating table mechanism is located on the rear side of the X-axis alignment mechanism. The X-axis moving alignment mechanism is located below the pneumatic laminating table mechanism. The main tool clamping motion guide mechanism is located on the rear side of the X-axis main machine sawing mechanism. The X-axis alignment mechanism and the pneumatic laminating table mechanism are both located below the main tool clamping motion guide mechanism. The main tool clamping mechanism is movably connected to the main tool clamping motion guide mechanism and is arranged horizontally above the pneumatic laminating table mechanism. The auxiliary tool clamping mechanism is movably connected to the lower side of the main tool clamping motion guide mechanism and extends in the front-rear direction above the pneumatic laminating table mechanism.

[0012] The transition slide mechanism is connected to the right side of the pneumatic film coating mechanism. The transfer auxiliary robot mechanism is horizontally arranged above the transition slide mechanism and can move left and right. The two sides of the waste material transmission mechanism are respectively connected to the right side of the transition slide mechanism and the left side of the Y-axis main sawing mechanism. The non-powered roller table mechanism is connected to the right side of the Y-axis main sawing mechanism. The Y-axis feeding guide mechanism is located on the right side of the Y-axis main sawing mechanism and above the non-powered roller table mechanism. The 90° lifting and rotating mechanism is located below the non-powered roller table mechanism. The Y-axis clamping mechanism and the Y-axis pushing mechanism are connected to the Y-axis feeding guide mechanism and can move left and right. The Y-axis clamping mechanism and the Y-axis pushing mechanism are arranged with a left-right spacing. The steel cable lifting platform mechanism extends in the front-back direction and is connected to the right side of the non-powered roller table mechanism. The right side of the Y-axis feeding guide mechanism extends to the top of the steel cable lifting platform mechanism. The external feeding mechanism is connected to the rear side of the steel cable lifting platform mechanism.

[0013] The X-axis main sawing mechanism includes an X-axis cutting device for longitudinally cutting the board; the Y-axis main sawing mechanism includes a Y-axis cutting device for transversely cutting the board; the main clamping mechanism and the auxiliary clamping mechanism are used to clamp different boards and then simultaneously enter the X-axis cutting device to perform transverse cutting on different boards simultaneously; the 90° lifting and rotating mechanism is used to lift the board and then rotate it 90° in the horizontal direction.

[0014] The 90° lifting and rotating mechanism includes a turntable base, a lifting motor installed below the turntable base, a lead screw seat installed above the turntable base, a lead screw transmission mechanism installed on the lead screw seat, a rotating frame connected to the lead screw transmission mechanism, a rotating mechanism installed on the rotating frame, and a turntable connected to the upper end of the rotating mechanism. The lifting motor drives the lead screw transmission mechanism to move the rotating frame up and down. The rotating mechanism includes a rotating motor, which drives the turntable to rotate in the horizontal direction. The turntable can extend upward beyond the upper end of the unpowered roller table mechanism.

[0015] The main clamping mechanism includes a first clamping seat beam and a first clamping seat servo motor mounted on the first clamping seat beam, and several first clamping mechanisms. The first clamping seat servo motor is used to drive the main clamping mechanism to move back and forth. The main clamping mechanism also includes a first linkage rod rotatably mounted on the rear side of the first clamping seat beam. The first clamping seat servo motor is driven and connected to the first linkage rod. The left and right ends of the first clamping seat beam are connected to first end plates. The left and right ends of the first linkage rod pass through the corresponding first end plates. The left and right ends of the first linkage rod are connected to first transmission gears. The first transmission gears mesh with the rack seat of the main clamping motion guide mechanism.

[0016] As a preferred embodiment, the X-axis alignment mechanism includes a first transmission rod, a plurality of alignment plates arranged sequentially at intervals along the left-right direction and mounted on the first transmission rod, an eccentric member connected to one end of the first transmission rod, a drive rod connected to one end of the eccentric member, and an X-axis alignment drive cylinder that drives the X-axis alignment connected to the drive rod.

[0017] As a preferred embodiment, the auxiliary clamping mechanism includes an auxiliary clamping seat, a clamping plate feeding servo motor mounted on the upper end of the auxiliary clamping seat, a plurality of second clamping mechanisms mounted on the front side of the auxiliary clamping seat, and movable clamping front and rear cylinders mounted on the rear side of the auxiliary clamping seat. The clamping plate feeding servo motor is used to drive the second clamping plate feeding mechanisms to move back and forth, and the movable clamping front and rear cylinders are used to drive the second clamping mechanisms to move back and forth.

[0018] As a preferred embodiment, the left side of the Y-axis feeding guide mechanism extends above the transition slide mechanism. The transfer auxiliary manipulator mechanism is movably connected to the Y-axis feeding guide mechanism. The transfer auxiliary manipulator mechanism includes a discharge hook beam and a first lead screw, a first servo motor, and a hook component mounted on the discharge hook beam. The first lead screw extends along the length of the discharge hook beam. Both ends of the first lead screw are respectively meshed with the rack seat of the Y-axis feeding guide mechanism through a linkage gear. The first servo motor is connected to the first lead screw. One end of the hook component is fixedly connected to the lower end of the discharge hook beam, and the other end of the hook component extends beyond the lower end of the discharge hook beam.

[0019] As a preferred embodiment, the Y-axis clamping mechanism includes a second clamping seat beam and a second clamping seat servo motor mounted on the second clamping seat beam, and several third clamping mechanisms. The second clamping seat servo motor is used to drive the Y-axis clamping mechanism to move left and right. The Y-axis clamping mechanism also includes a second linkage rod rotatably mounted on the right side of the second clamping seat beam. The second clamping seat servo motor is driven and connected to the second linkage rod. The front and rear ends of the second clamping seat beam are connected to second end plates. The front and rear ends of the second linkage rod pass through the corresponding second end plates. The front and rear ends of the second linkage rod are connected to second transmission gears. The second transmission gears mesh with the rack seat of the Y-axis feeding guide mechanism.

[0020] As a preferred embodiment, the Y-axis pushing mechanism includes a pushing seat beam extending in the front-rear direction, a push plate feeding drive motor installed on the left side of the pushing seat beam, a second transmission rod connected to the push plate feeding drive motor, and a push plate component installed on the right side of the pushing seat beam. The push plate feeding drive motor is used to drive the Y-axis pushing mechanism to move left and right, and the lower end of the push plate component extends beyond the lower end of the pushing seat beam.

[0021] As a preferred embodiment, the cable lifting platform mechanism includes a power roller platform and a power lifting roller platform arranged sequentially from back to front.

[0022] As a preferred embodiment, the external feeding mechanism includes a long unpowered roller table and a short unpowered roller table arranged sequentially from back to front.

[0023] This utility model has significant advantages and beneficial effects compared with the prior art. Specifically, as can be seen from the above technical solution, it mainly involves setting a 90° lifting and rotating mechanism below the non-powered roller table mechanism on the right side of the Y-axis main sawing mechanism. This 90° lifting and rotating mechanism is used to lift the board and rotate it 90° in the horizontal direction, allowing it to rotate 90° before entering the Y-axis main sawing mechanism according to processing requirements. This achieves an automatic 90° rotation design, eliminating the need for manual rotation, reducing manual rotation time, and improving processing efficiency. Secondly, through the combined design of the Y-axis clamping mechanism, Y-axis pushing mechanism, cable lifting table mechanism, and external feeding mechanism, the initial rotation angle between longitudinal and transverse cuts can be achieved through the cable lifting table mechanism, Y-axis pushing mechanism, and Y-axis clamping mechanism. Furthermore, through the combined design of the intermediate auxiliary robot mechanism, transition slide mechanism, main clamping mechanism, and pneumatic coating table mechanism, it enables… It can achieve a second angle between longitudinal and transverse cuts through the transfer auxiliary robot mechanism and the main clamping mechanism, thus realizing a continuous angle design. By extending the steel cable lifting platform mechanism in the front-to-back direction and connecting it to the right side of the unpowered roller table mechanism, and extending the right side of the Y-axis feeding guide mechanism to the top of the steel cable lifting platform mechanism, the external feeding mechanism is connected to the rear side of the steel cable lifting platform mechanism, thereby realizing a rear loading design. Furthermore, through the combined design of the X-axis main sawing mechanism, X-axis alignment mechanism, pneumatic film coating platform mechanism, X-axis moving alignment mechanism, auxiliary clamping mechanism, main clamping mechanism, main clamping motion guide mechanism, transition slide mechanism, transfer auxiliary robot mechanism, Y-axis main sawing mechanism, unpowered roller table mechanism, Y-axis feeding guide mechanism, 90° lifting and rotating mechanism, Y-axis clamping mechanism, and Y-axis pushing mechanism, X-axis and Y-axis sawing can be realized, reducing the material flow path and having the advantages of high sawing accuracy and reliable stability.

[0024] To more clearly illustrate the structural features, technical means, and specific objectives and functions of this utility model, the following detailed description is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of the overall structure of an embodiment of this utility model;

[0026] Figure 2 This is a three-dimensional schematic diagram of the main tool clamping mechanism according to an embodiment of the present utility model;

[0027] Figure 3 This is a three-dimensional schematic diagram of the auxiliary clamping mechanism according to an embodiment of the present utility model;

[0028] Figure 4 This is a three-dimensional schematic diagram of a 90° lifting and rotating mechanism according to an embodiment of the present utility model;

[0029] Figure 5 This is a side view of a 90° lifting and rotating mechanism according to an embodiment of the present utility model;

[0030] Figure 6 This is a side view of a 90° lifting and rotating mechanism according to an embodiment of the present utility model;

[0031] Figure 7 This is a three-dimensional schematic diagram of the X-axis alignment mechanism according to an embodiment of the present utility model;

[0032] Figure 8 This is a three-dimensional schematic diagram of the Y-axis clamping mechanism according to an embodiment of the present utility model;

[0033] Figure 9 This is a three-dimensional schematic diagram of the Y-axis pushing mechanism according to an embodiment of the present invention;

[0034] Figure 10 This is a three-dimensional schematic diagram of the cable lifting platform mechanism and the external feeding mechanism according to an embodiment of the present utility model;

[0035] Figure 11 This is a three-dimensional schematic diagram of the transition slide mechanism and the pneumatic coating stage mechanism according to an embodiment of the present utility model;

[0036] Figure 12 This is a three-dimensional schematic diagram of the Y-axis host sawing mechanism of an embodiment of this utility model;

[0037] Figure 13 This is a three-dimensional schematic diagram of the waste material and output section according to an embodiment of this utility model;

[0038] Figure 14 This is a three-dimensional schematic diagram of the transfer auxiliary manipulator mechanism according to an embodiment of the present utility model;

[0039] Figure 15 This is a three-dimensional schematic diagram of the discharge conveying roller table mechanism according to an embodiment of the present utility model;

[0040] Figure 16 This is a three-dimensional schematic diagram of the waste material turntable portion according to an embodiment of the present utility model. Detailed Implementation

[0041] Please refer to Figures 1 to 16 As shown, it illustrates the specific structure of an embodiment of the present invention.

[0042] A smart rear-loading double-push continuous corner cutting station includes an air-floating worktable mechanism 1, an X-axis main sawing mechanism 2, an X-axis alignment mechanism 3, a first control unit module 4, a pneumatic film-coating table mechanism 5, an X-axis moving alignment mechanism 6, a secondary clamping mechanism 7, a main clamping mechanism 8, a main clamping motion guide rail mechanism 9, a transition slide mechanism 10, a transfer auxiliary robot arm mechanism 11, a waste material transfer mechanism 12, a Y-axis main sawing mechanism 13, a non-powered roller table mechanism 14, a second control unit module 15, a Y-axis feeding guide rail mechanism 16, a 90° lifting and rotating mechanism 17, and a Y-axis clamping machine. The components 18, Y-axis pushing mechanism 19, cable lifting platform mechanism 20, and external feeding mechanism 21 are all connected to the first control unit module 4. The air-floating worktable mechanism 1, X-axis main sawing mechanism 2, X-axis alignment mechanism 3, pneumatic film coating platform mechanism 5, X-axis moving alignment mechanism 6, auxiliary clamping mechanism 7, main clamping mechanism 8, transfer auxiliary robot arm mechanism 11, and residual material transmission mechanism 12 are all connected to the first control unit module 4. The Y-axis main sawing mechanism 13, 90° lifting and rotating mechanism 17517, Y-axis clamping mechanism 18, Y-axis pushing mechanism 19, and cable lifting platform mechanism 20 are all connected to the second control unit module 15.

[0043] The air-floating worktable mechanism 1 and the X-axis alignment mechanism 3 are respectively located on the front and rear sides of the X-axis main machine sawing mechanism 2. The pneumatic laminating table mechanism 5 is located on the rear side of the X-axis alignment mechanism 3. The X-axis moving alignment mechanism 6 is located below the pneumatic laminating table mechanism 5. The main tool clamping motion guide rail mechanism 9 is located on the rear side of the X-axis main machine sawing mechanism 2. The X-axis alignment mechanism 3 and the pneumatic laminating table mechanism 5 are both located below the main tool clamping motion guide rail mechanism 9. The main tool clamping mechanism 8 is movably connected to the main tool clamping motion guide rail mechanism 9 and is arranged horizontally above the pneumatic laminating table mechanism 5. The auxiliary tool clamping mechanism 7 is movably connected to the lower side of the main tool clamping motion guide rail mechanism 9 and extends in the front-rear direction above the pneumatic laminating table mechanism 5.

[0044] The transition slide mechanism 10 is connected to the right side of the pneumatic film coating mechanism 5. The transfer auxiliary robot mechanism 11 is arranged horizontally above the transition slide mechanism 10, capable of moving left and right. The two sides of the waste material transfer mechanism 12 are respectively connected to the right side of the transition slide mechanism 10 and the left side of the Y-axis main machine sawing mechanism 13. The non-powered roller table mechanism 14 is connected to the right side of the Y-axis main machine sawing mechanism 13. The Y-axis feeding guide mechanism 16 is located to the right of the Y-axis main machine sawing mechanism 13 and above the non-powered roller table mechanism 14. The 90° lifting... The lowering rotation mechanism 17517 is located below the unpowered roller table mechanism 14. The Y-axis clamping mechanism 18 and the Y-axis pushing mechanism 19 are movably connected to the Y-axis feeding guide mechanism 16. The Y-axis clamping mechanism 18 and the Y-axis pushing mechanism 19 are arranged at left and right intervals. The cable lifting platform mechanism 20 extends in the front-back direction and is connected to the right side of the unpowered roller table mechanism 14. The right side of the Y-axis feeding guide mechanism 16 extends to the top of the cable lifting platform mechanism 20. The external feeding mechanism 21 is connected to the rear side of the cable lifting platform mechanism 20.

[0045] The X-axis main sawing mechanism 2 includes an X-axis cutting device for longitudinally cutting the board; the Y-axis main sawing mechanism 13 includes a Y-axis cutting device for transversely cutting the board; the main clamping mechanism 8 and the auxiliary clamping mechanism 7 are used to clamp different boards and simultaneously enter the X-axis cutting device to perform transverse cutting on different boards simultaneously; thus, through the combined design of the main clamping mechanism 8 and the auxiliary clamping mechanism 7, the main clamping mechanism 8 and the auxiliary clamping mechanism 7 are used to clamp different boards and simultaneously enter the X-axis cutting device to perform transverse cutting on different boards simultaneously. In this way, a double-push-hand structure design for transverse sawing can be realized. Only one cutting device is needed, and two different specifications of boards can be cut in the same cut, thus improving production efficiency.

[0046] The main clamping mechanism 8 includes a first clamping seat beam 801, a first clamping seat servo motor 802 mounted on the first clamping seat beam 801, and several first clamping mechanisms 803. The first clamping seat servo motor 802 is used to drive the main clamping mechanism 8 to move back and forth. The main clamping mechanism 8 also includes a first linkage rod 804 rotatably mounted on the rear side of the first clamping seat beam 801. The first clamping seat servo motor 802 is driven and connected to the first linkage rod 804. The left and right ends of the first clamping seat beam 801 are connected to first end plates 805. The left and right ends of the first linkage rod 804 pass through the corresponding first end plates 805. The left and right ends of the first linkage rod 804 are connected to first transmission gears 806. The first transmission gears 806 mesh with the rack seat of the main clamping motion guide mechanism 9.

[0047] The auxiliary clamping mechanism 7 includes an auxiliary clamping base 701, a clamping plate feeding servo motor 702 installed on the upper end of the auxiliary clamping base 701, a plurality of second clamping mechanisms 703 installed on the front side of the auxiliary clamping base 701, and a movable clamping front and rear cylinder 704 installed on the rear side of the auxiliary clamping base 701. The clamping plate feeding servo motor 702 is used to drive the second clamping plate feeding mechanisms to move back and forth, and the movable clamping front and rear cylinder 704 is used to drive the second clamping mechanisms 703 to move back and forth.

[0048] The X-axis alignment mechanism 3 includes a first transmission rod 301, a plurality of alignment plates 302 arranged sequentially in the left-right direction and mounted on the first transmission rod 301, an eccentric member 303 connected to one end of the first transmission rod 301, a drive rod 304 connected to one end of the eccentric member 303, and an X-axis alignment drive cylinder 305 that drives the X-axis alignment drive cylinder connected to the drive rod 304.

[0049] The 90° lifting and rotating mechanism 17517 is used to lift the plate and rotate it 90° in the horizontal direction, so that it can be rotated 90° before entering the Y-axis main sawing mechanism 13 according to the processing requirements. In this way, it realizes the 90° automatic plate rotation design, eliminating the need for manual plate rotation, reducing the time for manual plate rotation, and improving the processing efficiency. The 90° lifting and rotating mechanism 17517 includes a turntable base 171, a lifting motor 172 installed below the turntable base 171, a lead screw seat 173 installed above the turntable base 171, a lead screw transmission mechanism installed on the lead screw seat 173, a rotating frame 174 connected to the lead screw transmission mechanism, a rotating mechanism 175 installed on the rotating frame 174, and a turntable 176 connected to the upper end of the rotating mechanism 175. The lifting motor 172 drives the lead screw transmission mechanism to move the rotating frame 174 up and down. The rotating mechanism 175 includes a rotating motor 177, which drives the turntable 176 to rotate in the horizontal direction. The turntable 176 can extend upward beyond the upper end of the unpowered roller table mechanism 14.

[0050] The left side of the Y-axis feeding guide mechanism 16 extends above the transition slide mechanism 10. The transfer auxiliary manipulator mechanism 11 is movably connected to the Y-axis feeding guide mechanism 16. The transfer auxiliary manipulator mechanism 11 includes a discharge hook beam 111 and a first lead screw 112, a first servo motor 113, and a hook component 114 mounted on the discharge hook beam 111. The first lead screw 112 extends along the length of the discharge hook beam 111. Both ends of the first lead screw 112 are respectively meshed with the rack seat of the Y-axis feeding guide mechanism 16 through a linkage gear 115. The first servo motor 113 is connected to the first lead screw 112. One end of the hook component 114 is fixedly connected to the lower end of the discharge hook beam 111, and the other end of the hook component 114 extends to the outside of the lower end of the discharge hook beam 111.

[0051] The Y-axis clamping mechanism 18 includes a second clamping seat beam 181, a second clamping seat servo motor 182 mounted on the second clamping seat beam 181, and several third clamping mechanisms 183. The second clamping seat servo motor 182 is used to drive the Y-axis clamping mechanism 18 to move left and right. The Y-axis clamping mechanism 18 also includes a second linkage rod 184 rotatably mounted on the right side of the second clamping seat beam 181. The second clamping seat servo motor 182 is driven and connected to the second linkage rod 184. The front and rear ends of the second clamping seat beam 181 are connected to second end plates 185. The front and rear ends of the second linkage rod 184 pass through the corresponding second end plates 185. The front and rear ends of the second linkage rod 184 are connected to second transmission gears 186. The second transmission gears 186 mesh with the rack seat of the Y-axis feeding guide mechanism 16.

[0052] The Y-axis pushing mechanism 19 includes a pushing seat beam 191 extending in the front-back direction, a push plate feeding drive motor 192 installed on the left side of the pushing seat beam 191, a second transmission rod 193 connected to the push plate feeding drive motor 192, and a push plate component 194 installed on the right side of the pushing seat beam 191. The push plate feeding drive motor 192 is used to drive the Y-axis pushing mechanism 19 to move left and right, and the lower end of the push plate component 194 extends to the lower end of the pushing seat beam 191.

[0053] The cable lifting platform mechanism 20 includes a powered roller platform 201 and a powered lifting roller platform 202 arranged sequentially from back to front. The external feeding mechanism 21 includes a long unpowered roller platform 211 and a short unpowered roller platform 212 arranged sequentially from back to front.

[0054] The X-axis moving alignment mechanism 6 may include a baffle seat and a plurality of positioning baffles arranged at intervals along the left and right direction and movably mounted on the upper end of the baffle seat. A plurality of baffle driving cylinders arranged at intervals along the left and right direction are installed on the lower end of the baffle seat, and the baffle driving cylinders drive the positioning baffles to move up and down.

[0055] The waste material conveying mechanism 12 includes a discharge conveying roller mechanism 121, a waste material turntable part 122, and a waste material scrap and output part 123. The discharge conveying roller mechanism 121 is located on the left side of the Y-axis host sawing mechanism 13 and above the waste material scrap and output part 123. The waste material turntable part 122 flips the waste material onto the waste material scrap and output part 123.

[0056] Its general working process is as follows:

[0057] Raw materials are placed on an external feeding mechanism 21 using an industrial transfer vehicle. The external feeding mechanism 21, through power transmission, transports the raw materials to a cable lifting platform mechanism 20. The control unit, according to the corresponding instructions, controls the cable lifting platform mechanism 20 to rise to the corresponding position. The Y-axis pushing mechanism 19 pushes the raw materials into the unpowered roller table mechanism 14. After reaching the predetermined position, the Y-axis pushing mechanism 19 and the Y-axis clamping mechanism 18 return to the designated position. The initial feeding direction of the raw materials is B (the length of the raw materials is along the front-to-back direction). The program requires feeding in the A direction (the length of the raw materials is along the left-to-right direction). The 90° lifting and rotating mechanism 17517 rotates the raw materials 90° from the B direction to the A direction. The Y-axis clamping mechanism 18 clamps the raw materials and transports them to the Y-axis main sawing mechanism 13 through the Y-axis feeding guide mechanism 16. The raw materials are then cut according to the program to obtain semi-finished materials.

[0058] The semi-finished material is moved to the transition slide mechanism 10 via the transfer auxiliary robot mechanism 11. The X-axis alignment mechanism 3 pushes the semi-finished material into the pneumatic laminating table mechanism 5. The auxiliary clamping mechanism 7 and the main clamping mechanism 8 clamp the semi-finished material. Driven by the servo system, it moves to the X-axis host sawing mechanism 2 on the main clamping motion guide mechanism 9. The material is cut according to the final finished product program size. The finished product will be moved to the air-floating worktable mechanism 1 to complete the entire sawing process.

[0059] In summary, the key design feature of this utility model lies in its implementation of a 90° lifting and rotating mechanism located below the unpowered roller table mechanism on the right side of the Y-axis main sawing mechanism. This mechanism lifts the sheet material and rotates it 90° horizontally, allowing for a 90° rotation before it enters the Y-axis main sawing mechanism, thus achieving automatic 90° rotation without manual intervention, reducing processing time and improving efficiency. Secondly, the combined design of the Y-axis clamping mechanism, Y-axis pushing mechanism, cable lifting platform mechanism, and external feeding mechanism enables the initial rotation between longitudinal and transverse cuts via the cable lifting platform mechanism, Y-axis pushing mechanism, and Y-axis clamping mechanism. Finally, the combined design of the transfer auxiliary robot mechanism, transition slide mechanism, main clamping mechanism, and pneumatic coating table mechanism allows for automatic transfer auxiliary robot operation. The main clamping mechanism and the main tool clamping mechanism achieve a second angle between longitudinal and transverse cuts, thus realizing a continuous angle design. By extending the steel cable lifting platform mechanism in the front-to-back direction and connecting it to the right side of the unpowered roller platform mechanism, and extending the right side of the Y-axis feeding guide mechanism to the top of the steel cable lifting platform mechanism, the external feeding mechanism is connected to the rear side of the steel cable lifting platform mechanism, thereby realizing a rear loading design. Furthermore, through the combined design of the X-axis main sawing mechanism, X-axis alignment mechanism, pneumatic film coating platform mechanism, X-axis moving alignment mechanism, auxiliary tool clamping mechanism, main tool clamping mechanism, main tool clamping motion guide mechanism, transition slide mechanism, transfer auxiliary robot mechanism, Y-axis main sawing mechanism, unpowered roller platform mechanism, Y-axis feeding guide mechanism, 90° lifting and rotating mechanism, Y-axis tool clamping mechanism, and Y-axis pushing mechanism, X-axis and Y-axis sawing can be realized, reducing the material flow path and having the advantages of high sawing accuracy and reliable stability.

Claims

1. A smart rear-feeding double-pusher continuous corner cutting station, characterized in that: It includes an air-floating worktable mechanism, an X-axis main sawing mechanism, an X-axis alignment mechanism, a first control unit module, a pneumatic film coating table mechanism, an X-axis moving alignment mechanism, a secondary clamping mechanism, a main clamping mechanism, a main clamping motion guide rail mechanism, a transition slide mechanism, a transfer auxiliary robot mechanism, a waste material transfer mechanism, a Y-axis main sawing mechanism, a non-powered roller table mechanism, a second control unit module, a Y-axis feeding guide rail mechanism, a 90° lifting and rotating mechanism, a Y-axis clamping mechanism, a Y-axis pushing mechanism, a steel cable lifting table mechanism, and an external feeding mechanism; The air-floating worktable mechanism, X-axis main sawing mechanism, X-axis alignment mechanism, pneumatic coating table mechanism, X-axis moving alignment mechanism, auxiliary clamping mechanism, main clamping mechanism, transfer auxiliary robot mechanism, and waste material transmission mechanism are all connected to the first control unit module; the Y-axis main sawing mechanism, 90° lifting and rotating mechanism, Y-axis clamping mechanism, Y-axis pushing mechanism, and steel cable lifting table mechanism are all connected to the second control unit module. The air-floating worktable mechanism and the X-axis alignment mechanism are respectively located on the front and rear sides of the X-axis main machine sawing mechanism. The pneumatic laminating table mechanism is located on the rear side of the X-axis alignment mechanism. The X-axis moving alignment mechanism is located below the pneumatic laminating table mechanism. The main tool clamping motion guide mechanism is located on the rear side of the X-axis main machine sawing mechanism. The X-axis alignment mechanism and the pneumatic laminating table mechanism are both located below the main tool clamping motion guide mechanism. The main tool clamping mechanism is movably connected to the main tool clamping motion guide mechanism and is arranged horizontally above the pneumatic laminating table mechanism. The auxiliary tool clamping mechanism is movably connected to the lower side of the main tool clamping motion guide mechanism and extends in the front-rear direction above the pneumatic laminating table mechanism. The transition slide mechanism is connected to the right side of the pneumatic film coating mechanism. The transfer auxiliary robot mechanism is horizontally arranged above the transition slide mechanism and can move left and right. The two sides of the waste material transmission mechanism are respectively connected to the right side of the transition slide mechanism and the left side of the Y-axis main sawing mechanism. The non-powered roller table mechanism is connected to the right side of the Y-axis main sawing mechanism. The Y-axis feeding guide mechanism is located on the right side of the Y-axis main sawing mechanism and above the non-powered roller table mechanism. The 90° lifting and rotating mechanism is located below the non-powered roller table mechanism. The Y-axis clamping mechanism and the Y-axis pushing mechanism are connected to the Y-axis feeding guide mechanism and can move left and right. The Y-axis clamping mechanism and the Y-axis pushing mechanism are arranged with a left-right spacing. The steel cable lifting platform mechanism extends in the front-back direction and is connected to the right side of the non-powered roller table mechanism. The right side of the Y-axis feeding guide mechanism extends to the top of the steel cable lifting platform mechanism. The external feeding mechanism is connected to the rear side of the steel cable lifting platform mechanism. The X-axis main sawing mechanism includes an X-axis cutting device for longitudinally cutting the board; the Y-axis main sawing mechanism includes a Y-axis cutting device for transversely cutting the board; the main clamping mechanism and the auxiliary clamping mechanism are used to clamp different boards and then simultaneously enter the X-axis cutting device to perform transverse cutting on different boards simultaneously; the 90° lifting and rotating mechanism is used to lift the board and then rotate it 90° in the horizontal direction. The 90° lifting and rotating mechanism includes a turntable base, a lifting motor installed below the turntable base, a lead screw seat installed above the turntable base, a lead screw transmission mechanism installed on the lead screw seat, a rotating frame connected to the lead screw transmission mechanism, a rotating mechanism installed on the rotating frame, and a turntable connected to the upper end of the rotating mechanism. The lifting motor drives the lead screw transmission mechanism to move the rotating frame up and down. The rotating mechanism includes a rotating motor, which drives the turntable to rotate in the horizontal direction. The turntable can extend upward beyond the upper end of the unpowered roller table mechanism. The main clamping mechanism includes a first clamping seat beam and a first clamping seat servo motor mounted on the first clamping seat beam, and several first clamping mechanisms. The first clamping seat servo motor is used to drive the main clamping mechanism to move back and forth. The main clamping mechanism also includes a first linkage rod rotatably mounted on the rear side of the first clamping seat beam. The first clamping seat servo motor is driven and connected to the first linkage rod. The left and right ends of the first clamping seat beam are connected to first end plates. The left and right ends of the first linkage rod pass through the corresponding first end plates. The left and right ends of the first linkage rod are connected to first transmission gears. The first transmission gears mesh with the rack seat of the main clamping motion guide mechanism.

2. The intelligent rear-feeding double-pusher continuous corner cutting station according to claim 1, characterized in that: The X-axis alignment mechanism includes a first transmission rod, a plurality of alignment plates arranged sequentially at intervals along the left and right directions and mounted on the first transmission rod, an eccentric component connected to one end of the first transmission rod, a drive rod connected to one end of the eccentric component, and an X-axis alignment drive cylinder that drives the X-axis alignment connected to the drive rod.

3. The intelligent rear-feeding double-pusher continuous corner cutting station according to claim 1, characterized in that: The auxiliary clamping mechanism includes an auxiliary clamping seat, a clamping plate feeding servo motor installed on the upper end of the auxiliary clamping seat, several second clamping mechanisms installed on the front side of the auxiliary clamping seat, and movable clamping front and rear cylinders installed on the rear side of the auxiliary clamping seat. The clamping plate feeding servo motor is used to drive the second clamping plate feeding mechanisms to move back and forth, and the movable clamping front and rear cylinders are used to drive the second clamping mechanisms to move back and forth.

4. The intelligent rear-feeding double-pusher continuous corner cutting station according to claim 1, characterized in that: The left side of the Y-axis feeding guide mechanism extends above the transition slide mechanism. The transfer auxiliary robot mechanism is movably connected to the Y-axis feeding guide mechanism. The transfer auxiliary robot mechanism includes a discharge hook beam and a first lead screw, a first servo motor, and a hook component mounted on the discharge hook beam. The first lead screw extends along the length of the discharge hook beam. Both ends of the first lead screw are respectively meshed with the rack seat of the Y-axis feeding guide mechanism through a linkage gear. The first servo motor is connected to the first lead screw. One end of the hook component is fixedly connected to the lower end of the discharge hook beam, and the other end of the hook component extends beyond the lower end of the discharge hook beam.

5. The intelligent rear-feeding double-pusher continuous corner cutting station according to claim 1, characterized in that: The Y-axis clamping mechanism includes a second clamping seat beam and a second clamping seat servo motor mounted on the second clamping seat beam, and several third clamping mechanisms. The second clamping seat servo motor is used to drive the Y-axis clamping mechanism to move left and right. The Y-axis clamping mechanism also includes a second linkage rod rotatably mounted on the right side of the second clamping seat beam. The second clamping seat servo motor is driven and connected to the second linkage rod. The front and rear ends of the second clamping seat beam are connected to second end plates. The front and rear ends of the second linkage rod pass through the corresponding second end plates. The front and rear ends of the second linkage rod are connected to second transmission gears. The second transmission gears mesh with the rack seat of the Y-axis feeding guide mechanism.

6. The intelligent rear-feeding double-pusher continuous corner cutting station according to claim 1, characterized in that: The Y-axis pushing mechanism includes a pushing seat beam extending in the front-back direction, a push plate feeding drive motor installed on the left side of the pushing seat beam, a second transmission rod connected to the push plate feeding drive motor, and a push plate component installed on the right side of the pushing seat beam. The push plate feeding drive motor is used to drive the Y-axis pushing mechanism to move left and right, and the lower end of the push plate component extends beyond the lower end of the pushing seat beam.

7. The intelligent rear-feeding double-pusher continuous corner cutting station according to claim 1, characterized in that: The cable lifting platform mechanism includes a power roller platform and a power lifting roller platform arranged sequentially from back to front.

8. The intelligent rear-feeding double-pusher continuous corner cutting station according to claim 1, characterized in that: The external feeding mechanism includes a long unpowered roller table and a short unpowered roller table arranged sequentially from back to front.

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