Plastic material bubble removing device

By using a filter screen and a design that facilitates easy cleaning in the plastic material bubble removal device, the problem of impurities entering the vacuum pump during plastic material production is solved, achieving efficient filtration and cleaning while protecting the vacuum pump.

CN223834849UActive Publication Date: 2026-01-27ZHONGSHAN TAIMAO PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202520216719.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2026-01-27
Estimated Expiration
2035-02-12

AI Technical Summary

Technical Problem

In the prior art, impurities generated when plastic material is heated and stirred in the barrel may enter the vacuum pump and damage the vacuum pump parts.

Method used

A device for removing air bubbles from plastic materials has been designed, comprising a tank, a filter tube, a vacuum pump, a filter screen, and a collection box. Impurities are filtered by the filter screen and collected in the collection box, making it easy to replace the filter screen. The top cover can be easily removed by an electromagnet for cleaning the tank.

Benefits of technology

It improves filtration and cleaning efficiency, prevents impurities from entering the vacuum pump, protects vacuum pump parts, and extends their service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a plastic material bubble removing device, which relates to the technical field of bubble removing devices and comprises a tank body, a top cover is arranged at the top of the tank body, and a filter pipe penetrates through and is fixedly mounted at the top of the top cover. According to the device, when bubbles enter a filter pipe, impurities are filtered by a filter screen and finally fall into a collecting box, when the impurities are excessive, a worker rotates a grip, a connecting block leaves a connecting groove, then the worker pulls a baffle, the baffle leaves a placing opening, and a first spring is compressed; then, a worker pushes a new filter screen into the placing opening from the other end of the placing opening, the new filter screen pushes an old filter screen, one end of the old filter screen leaves the placing opening, the worker can take out the old filter screen, and at the moment, the elasticity of a first spring pushes a baffle to reset; at the moment, the connecting groove moves to the position above the connecting block, the worker reversely rotates the grip, the connecting block enters the connecting groove, and installation can be completed.
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Description

Technical Field

[0001] This utility model relates to the technical field of bubble removal devices, and in particular to a bubble removal device for plastic materials. Background Technology

[0002] Plastic materials, also known as plastic raw materials, are polymeric materials primarily composed of synthetic resins. They can be molded into specific shapes under certain temperature and pressure and maintain those shapes at room temperature. They are composed of various components, including synthetic resins and potentially additives such as plasticizers, stabilizers, lubricants, fillers, and colorants. These additives improve the properties of the plastic materials, making them more suitable for actual production and use.

[0003] In existing technologies, the production of plastic materials requires the removal of internal air bubbles. The equipment typically includes a vacuum pump and vacuum piping. The vacuum pump, connected to the top of the barrel via the vacuum piping, reduces the air pressure inside the barrel. When the plastic material is heated and stirred inside the barrel, impurities may be generated, such as small particles and dust produced by plastic decomposition. These impurities are drawn to the vicinity of the vacuum piping along with the air bubbles. If these impurities enter the vacuum pump, they may damage its components. Utility Model Content

[0004] The purpose of this invention is to solve the problem in the prior art that when plastic material is heated and stirred in the barrel, impurities may enter the vacuum pump and damage the vacuum pump parts. Therefore, a plastic material bubble removal device is proposed.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a plastic bubble removal device, comprising a tank, a top cover being provided on the top of the tank, a filter tube being installed through and fixedly mounted on the top of the top cover, a vacuum pump being provided on the top of the top cover, a vacuum pipe being fixedly connected between the vacuum pump and the filter tube, a placement opening being provided through the outer wall of the filter tube, a filter screen being slidably installed inside the placement opening, a collection box being provided at one end of the filter screen, a connecting groove being provided at the bottom of the filter screen, a storage groove being provided on the inner wall of the filter tube, a threaded hole being provided through the inner wall of the storage groove, a threaded rod being threadedly connected inside the threaded hole, a connecting block being fixedly mounted on the top of the threaded rod, a handle being fixedly mounted on the bottom of the threaded rod, a support plate being fixedly mounted on the outer wall of the filter tube, a first spring being fixedly mounted on one end of the support plate, a baffle being fixedly mounted on one end of the first spring, a pull groove being provided on the outer wall of the baffle, a limit rod being fixedly mounted on the end of the baffle near the support plate, and one end of the limit rod being slidably inserted into the support plate.

[0006] Preferably, two connecting plates are symmetrically installed on the outer wall of the top cover, and an insert plate is fixedly installed at the bottom of the connecting plate. A slot is provided through the outer wall of the insert plate.

[0007] Preferably, two fixing plates are symmetrically installed on the outer wall of the tank. The top of the fixing plate is provided with a slot, the inner wall of the slot is provided with a limit groove, an electromagnet is fixedly installed on the inner wall of the limit groove, a second spring is fixedly installed on one end of the electromagnet, and a locking block is fixedly installed on one end of the second spring.

[0008] Preferably, a sealing groove is provided on the top of the tank, and a sealing ring is fixedly installed on the bottom of the top cover.

[0009] Preferably, a feed pipe is installed through and fixedly mounted on the top of the top cover, and a pipe cover is provided on the top of the feed pipe. A discharge pipe is installed through and fixedly mounted on the bottom of the tank body, and a solenoid valve is provided at the bottom of the discharge pipe.

[0010] Preferably, a motor is fixedly installed at the bottom of the tank, the output end of the motor enters the tank and a rotating shaft is fixedly installed thereon, and multiple sets of evenly distributed stirring rods are fixedly installed on the outer wall of the rotating shaft.

[0011] Preferably, three evenly distributed support frames are fixedly installed at the bottom of the tank.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, when air bubbles enter the filter tube, impurities are filtered by the filter screen and finally fall into the collection box. When there are too many impurities, the operator turns the handle, the threaded rod rotates, and the connecting block moves away from the connecting groove. Then the operator pulls the baffle, the baffle moves away from the placement port, the first spring is compressed, and then the operator pushes the new filter screen into the placement port from the other end of the placement port. The new filter screen pushes the old filter screen, so that one end of it moves away from the placement port, and the operator can take out the old filter screen. At this time, the elastic force of the first spring pushes the baffle to reset. When one end of the new filter screen contacts the baffle, the connecting groove moves above the connecting block. The operator turns the handle in the opposite direction, and the connecting block enters the connecting groove, thus completing the installation and improving the filtration efficiency.

[0014] 2. In this utility model, during cleaning, the staff activates the electromagnet, and the iron block is attracted away from the slot. The staff can then pull out the insert plate and remove the top cover, thus cleaning the inside of the tank and improving cleaning efficiency. Attached Figure Description

[0015] Figure 1 This utility model provides an overall perspective view of a plastic bubble removal device;

[0016] Figure 2 This utility model provides a perspective view of the internal structure of the tank of a plastic bubble removal device;

[0017] Figure 3 A perspective view of the filter tube of a plastic material bubble removal device is provided for this utility model;

[0018] Figure 4 A cross-sectional view of the filter tube of a plastic bubble removal device is provided for this utility model;

[0019] Figure 5 A cross-sectional view of the fixing plate of a plastic bubble removal device is provided for this utility model.

[0020] Legend: 1. Tank body; 2. Support frame; 3. Top cover; 4. Filter pipe; 5. Vacuum pipe; 6. Vacuum pump; 7. Connecting plate; 8. Fixing plate; 9. Feed pipe; 10. Pipe cover; 11. Discharge pipe; 12. Solenoid valve; 13. Motor; 14. Rotating shaft; 15. Stirring rod; 16. Sealing groove; 17. Sealing ring; 18. Placement port; 19. Filter screen; 20. Collection box; 21. Support plate; 22. First spring; 23. Baffle; 24. Pull groove; 25. Limiting rod; 26. Connecting groove; 27. Storage groove; 28. Threaded hole; 29. ​​Threaded rod; 30. Handle; 31. Connecting block; 32. Insert plate; 33. Slot; 34. Limiting groove; 35. Electromagnet; 36. Second spring; 37. Locking block; 38. Locking groove. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1, as Figures 1-5As shown, this utility model provides a plastic material bubble removal device, including a tank 1, a top cover 3 on the top of the tank 1, a filter tube 4 through and fixedly installed on the top of the top cover 3, a vacuum pump 6 on the top of the top cover 3, a vacuum pipe 5 fixedly connected between the vacuum pump 6 and the filter tube 4, a placement port 18 through the outer wall of the filter tube 4, a filter screen 19 slidably installed inside the placement port 18, a collection box 20 at one end of the filter screen 19, a connecting groove 26 at the bottom of the filter screen 19, and a storage groove 27 on the inner wall of the filter tube 4. A threaded hole 28 is provided through the inner wall of the filter tube 27. A threaded rod 29 is threadedly connected inside the threaded hole 28. A connecting block 31 is fixedly installed on the top of the threaded rod 29, and a handle 30 is fixedly installed on the bottom of the threaded rod 29. A support plate 21 is fixedly installed on the outer wall of the filter tube 4. A first spring 22 is fixedly installed on one end of the support plate 21, and a baffle 23 is fixedly installed on the other end of the first spring 22. A groove 24 is provided on the outer wall of the baffle 23. A limit rod 25 is fixedly installed on the end of the baffle 23 near the support plate 21. One end of the limit rod 25 is slidably inserted into the support plate 21.

[0024] The overall effect of Embodiment 1 is as follows: when bubbles enter the filter tube 4, impurities are filtered by the filter screen 19 and finally fall into the collection box 20. When there are too many impurities, the operator rotates the handle 30, the threaded rod 29 rotates, and the connecting block 31 moves away from the connecting groove 26. Then the operator pulls the baffle 23, the baffle 23 moves away from the placement port 18, the first spring 22 is compressed, and then the operator pushes the new filter screen 19 into the placement port 18 from the other end of the placement port 18. The new filter screen 19 pushes the old filter screen 19, so that one end of it moves away from the placement port 18, and the operator can then remove the old filter screen 19. At this time, the elastic force of the first spring 22 pushes the baffle 23 to reset. When one end of the new filter screen 19 contacts the baffle 23, the connecting groove 26 moves above the connecting block 31. The operator rotates the handle 30 in the opposite direction, and the connecting block 31 enters the connecting groove 26, thus completing the installation and improving the filtration efficiency.

[0025] Example 2, as Figures 1-5 As shown, further, two connecting plates 7 are symmetrically installed on the outer wall of the top cover 3, and an insert plate 32 is fixedly installed at the bottom of the connecting plate 7. A slot 38 is opened through the outer wall of the insert plate 32.

[0026] Furthermore, two fixing plates 8 are symmetrically installed on the outer wall of the tank body 1. The top of the fixing plate 8 is provided with a slot 33. The inner wall of the slot 33 is provided with a limit groove 34. An electromagnet 35 is fixedly installed on the inner wall of the limit groove 34. A second spring 36 is fixedly installed on one end of the electromagnet 35. A locking block 37 is fixedly installed on one end of the second spring 36.

[0027] Furthermore, a sealing groove 16 is provided on the top of the tank body 1, and a sealing ring 17 is fixedly installed at the bottom of the top cover 3 to improve the sealing performance and prevent external dust from entering the tank body 1.

[0028] Furthermore, a feed pipe 9 is installed through and fixedly mounted on the top of the top cover 3, and a pipe cover 10 is provided on the top of the feed pipe 9. A discharge pipe 11 is installed through and fixedly mounted on the bottom of the inside of the tank body 1, and a solenoid valve 12 is provided at the bottom of the discharge pipe 11.

[0029] Furthermore, a motor 13 is fixedly installed at the bottom of the tank 1. The output end of the motor 13 enters the tank 1 and a rotating shaft 14 is fixedly installed thereon. Multiple sets of evenly distributed stirring rods 15 are fixedly installed on the outer wall of the rotating shaft 14.

[0030] Furthermore, three evenly distributed support frames 2 are fixedly installed at the bottom of the tank body 1 to support the entire device.

[0031] The effect achieved by the entire embodiment 2 is that during cleaning, when the staff activates the electromagnet 35, the iron block 37 is attracted away from the slot 38, and the staff can then pull out the insert plate 32 and remove the top cover 3, thus cleaning the inside of the tank 1 and improving cleaning efficiency.

[0032] Working principle: During use, the operator opens the pipe cover 10, introduces the raw material into the tank 1, closes the pipe cover 10, and then starts the motor 13. The output end of the motor 13 drives the rotating shaft 14 to rotate, which in turn drives the stirring rod 15 to rotate, thus stirring the plastic material. During the stirring process, the plastic material is agitated, and the air bubbles are carried to the upper area of ​​the tank 1. Then, the operator starts the vacuum pump 6 to reduce the air pressure inside the tank 1. In a vacuum environment, air bubbles in the plastic material expand due to the internal and external pressure difference. With the aid of stirring, the air bubbles rise rapidly and enter the filter tube 4. After being filtered by the filter screen 19, the impurities finally fall into the collection box 20. When there are too many impurities, the operator turns the handle 30, the threaded rod 29 rotates, and the connecting block 31 moves away from the connecting groove 26. Then the operator pulls the baffle 23, which moves away from the placement port 18. The first spring 22 is compressed, and then the operator pushes the new filter screen 19 into the placement port 18 from the other end. The new filter screen 19 pushes the old filter screen 19, causing one end of it to move away from the placement port 18. The operator can then remove the old filter screen 19. At this time, the elastic force of the first spring 22 pushes the baffle 23 to reset. When one end of the new filter screen 19 contacts the baffle 23, the connecting groove 26 moves above the connecting block 31. The operator then turns the handle 30 in the opposite direction, and the connecting block 31 enters the connecting groove 26, thus completing the installation and improving the filtration efficiency. During cleaning, the staff activates the electromagnet 35, and the iron block 37 is attracted away from the slot 38. The staff can then pull out the insert plate 32 and remove the top cover 3, thus cleaning the inside of the tank 1 and improving cleaning efficiency.

[0033] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A plastic bubble removal device, comprising a tank (1), characterized in that: The tank body (1) is provided with a top cover (3), and a filter tube (4) is installed through and fixedly mounted on the top of the top cover (3). A vacuum pump (6) is provided on the top of the top cover (3), and a vacuum pipe (5) is fixedly connected between the vacuum pump (6) and the filter tube (4). A placement port (18) is provided through the outer wall of the filter tube (4), and a filter screen (19) is slidably installed inside the placement port (18). A collection box (20) is provided at one end of the filter screen (19), and a connecting groove (26) is provided at the bottom of the filter screen (19). A storage groove (27) is provided on the inner wall of the filter tube (4), and a threaded hole is provided through the inner wall of the storage groove (27). 28), a threaded rod (29) is threaded inside the threaded hole (28), a connecting block (31) is fixedly installed on the top of the threaded rod (29), a handle (30) is fixedly installed on the bottom of the threaded rod (29), a support plate (21) is fixedly installed on the outer wall of the filter tube (4), a first spring (22) is fixedly installed on one end of the support plate (21), a baffle (23) is fixedly installed on one end of the first spring (22), a groove (24) is opened on the outer wall of the baffle (23), a limit rod (25) is fixedly installed on one end of the baffle (23) near the support plate (21), and one end of the limit rod (25) is slidably inserted into the support plate (21).

2. The plastic bubble removal device according to claim 1, characterized in that: Two connecting plates (7) are symmetrically installed on the outer wall of the top cover (3). A plug plate (32) is fixedly installed at the bottom of the connecting plate (7). A slot (38) is opened through the outer wall of the plug plate (32).

3. The plastic bubble removal device according to claim 1, characterized in that: Two fixing plates (8) are symmetrically installed on the outer wall of the tank (1). The top of the fixing plate (8) is provided with a slot (33). The inner wall of the slot (33) is provided with a limiting groove (34). An electromagnet (35) is fixedly installed on the inner wall of the limiting groove (34). A second spring (36) is fixedly installed at one end of the electromagnet (35). A locking block (37) is fixedly installed at one end of the second spring (36).

4. The plastic bubble removal device according to claim 1, characterized in that: The tank body (1) has a sealing groove (16) on the top, and the top cover (3) has a sealing ring (17) fixedly installed at the bottom.

5. The plastic bubble removal device according to claim 1, characterized in that: The top cover (3) is fitted with a feed pipe (9) through and fixedly installed on the top. The feed pipe (9) is fitted with a pipe cap (10) on the top. The bottom of the tank body (1) is fitted with a discharge pipe (11) through and fixedly installed on the bottom. The discharge pipe (11) is fitted with a solenoid valve (12) at the bottom.

6. The plastic bubble removal device according to claim 1, characterized in that: A motor (13) is fixedly installed at the bottom of the tank (1). The output end of the motor (13) enters the tank (1) and a rotating shaft (14) is fixedly installed thereon. Multiple sets of evenly distributed stirring rods (15) are fixedly installed on the outer wall of the rotating shaft (14).

7. The plastic bubble removal device according to claim 1, characterized in that: The bottom of the tank (1) is fixedly equipped with three evenly distributed support frames (2).