Connecting rod type cylinder sleeve clamping device
By designing a connecting rod-type cylinder liner clamping device, which uses a cylinder to drive the expansion and contraction of the cylinder liner clamping plate, the problem of low efficiency in manual cylinder liner placement is solved, and automated and rapid clamping of cylinder liners is achieved, thereby improving the production efficiency of the die-casting machine.
Patent Information
- Application Number
- CN202520147259.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-01-22
AI Technical Summary
In the traditional engine block die casting process, the placement of cylinder liners mainly relies on manual operation, resulting in low production efficiency.
A linkage-type cylinder liner clamping device is designed, including a cylinder body, a cylinder rod, a tensioning assembly, and a cylinder liner clamping plate. The cylinder liner is quickly clamped by the hinge structure of the tensioning assembly, and the cylinder rod is driven by the cylinder to expand and contract the cylinder liner clamping plate to achieve rapid gripping.
It improves the production efficiency of die-casting machines for engine cylinder blocks, and realizes automated and rapid clamping of cylinder liners, reducing manual intervention.
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Figure CN223836565U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a connecting rod type cylinder liner clamping device. Background Technology
[0002] An engine is a machine that converts other forms of energy into mechanical energy, such as internal combustion engines, external combustion engines, jet engines, and electric motors. Internal combustion engines typically convert chemical energy into mechanical energy. The term "engine" can refer to both the power-generating device and the entire machine including the power unit, such as a gasoline engine in a car. A car engine mainly consists of parts such as the cylinder block, cylinder liners, cylinder head, and cylinder head gasket. In the high-pressure casting process of the car engine block, the cylinder liners need to be placed into the die-casting mold, and molten aluminum is transported from the holding furnace to the die-casting machine for casting. Therefore, cylinder liner loading equipment is essential. However, in traditional engine block die-casting, the process of placing the cylinder liners is mostly done manually, resulting in low production efficiency for die-casting machines. Utility Model Content
[0003] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0004] The technical problem this invention aims to solve is how to improve the efficiency of die-casting engine cylinder blocks in die-casting machines.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a connecting rod type cylinder liner clamping device, including a cylinder body, a cylinder rod, a tensioning assembly, and a cylinder liner clamping plate. The tensioning assembly is disposed on the cylinder body and the cylinder rod, and the cylinder liner clamping plate is disposed on the tensioning assembly for quickly clamping the cylinder liner.
[0006] In a preferred embodiment of the connecting rod type cylinder liner clamping device of this utility model, the tensioning assembly includes a first hinge seat, a second hinge seat, a third hinge seat, and three sets of connecting rods. The first hinge seat is fixedly connected to the cylinder body at the tail of the cylinder rod, the second hinge seat is fixedly connected to the head of the cylinder rod, and the third hinge seat is fixedly connected to the cylinder rod between the first hinge seat and the second hinge seat. The three sets of connecting rods are evenly arranged at 120° on the first hinge seat, the second hinge seat, and the third hinge seat. The cylinder liner clamping plate is disposed on the connecting rods.
[0007] In a preferred embodiment of the connecting rod type cylinder liner clamping device of this utility model, the connecting rod includes three first hinge plates, a hinge pin, and a second hinge plate. The three first hinge plates are rotatably connected to the first hinge seat, the second hinge seat, and the third hinge seat respectively through the hinge pin. The three first hinge plates are on the same plane. The second hinge plate is rotatably connected to the three first hinge plates through the hinge pin. The cylinder liner clamping plate is fixedly connected to the second hinge plate.
[0008] As a preferred embodiment of the connecting rod type cylinder liner clamping device of this utility model, the cylinder body is provided with a quick connector for connecting the air pipe for controlling the cylinder.
[0009] As a preferred embodiment of the connecting rod type cylinder liner clamping device of this utility model, a cotter pin is inserted at the tail of the hinge pin to prevent the hinge pin from loosening during operation.
[0010] As a preferred embodiment of the connecting rod type cylinder liner clamping device of this utility model, wherein: the head of the cylinder rod is provided with a first limiting boss for limiting the second hinge seat, the cylinder rod on the front side of the second hinge seat is provided with a first fixing nut, the middle part of the cylinder rod is provided with a second limiting boss for limiting the third hinge seat, and the cylinder rod on the front side of the third hinge seat is provided with a second fixing nut.
[0011] Beneficial effects: By cooperating with each other, the cylinder body, cylinder rod, tensioning assembly and cylinder liner clamping plate can quickly clamp the cylinder liner, thereby improving the efficiency of die casting machine for die casting engine cylinder blocks. Attached Figure Description
[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0013] Figure 1 This is a schematic diagram of the overall structure of the connecting rod type cylinder liner clamping device.
[0014] Figure 2 This is a partial sectional view of the connecting rod type cylinder liner clamping device.
[0015] In the diagram: 1. Cylinder body; 2. Cylinder rod; 21. First limiting boss; 22. Second limiting boss; 3. Tensioning assembly; 31. First hinge seat; 32. Second hinge seat; 33. Third hinge seat; 34. Connecting rod; 341. First hinge plate; 342. Hinge pin; 343. Second hinge plate; 4. Cylinder liner clamp; 5. Quick connector; 6. Cotter pin; 7. First fixing nut; 8. Second fixing nut; 9. First fixing bolt; 10. Second fixing bolt. Detailed Implementation
[0016] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0017] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0018] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0019] Example
[0020] Reference Figure 1 and Figure 2 This embodiment provides a connecting rod type cylinder liner clamping device, which includes a cylinder body 1, a cylinder rod 2, a tensioning assembly 3, and a cylinder liner clamping plate 4. The tensioning assembly 3 is disposed on the cylinder body 1 and the cylinder rod 2, and the cylinder liner clamping plate 4 is disposed on the tensioning assembly 3 for quickly clamping the cylinder liner.
[0021] The cylinder serves as the mounting base for this device, primarily consisting of a cylinder body 1 and a cylinder rod 2. The cylinder rod 2 is located at the head of the cylinder body 1. When using this device, the cylinder body 1 can be fixed to any robotic arm using fixing bolts. The robotic arm can drive the cylinder to move quickly to the position of the cylinder liner for rapid clamping. A tensioning assembly 3 is installed on the cylinder body 1 and the cylinder rod 2, and a cylinder liner clamping plate 4 is installed on the tensioning assembly 3. In this embodiment, the cylinder rod 2 drives the tensioning assembly 3 to expand outward and contract towards the center of the cylinder liner clamping plate 4, thereby achieving rapid clamping of the cylinder liner and improving the efficiency of die casting engine cylinder blocks in the die casting machine.
[0022] Specifically, the tensioning assembly 3 includes a first hinge seat 31, a second hinge seat 32, a third hinge seat 33, and three sets of connecting rods 34. The first hinge seat 31 is fixedly connected to the cylinder body 1 at the tail of the cylinder rod 2, the second hinge seat 32 is fixedly connected to the head of the cylinder rod 2, and the third hinge seat 33 is fixedly connected to the cylinder rod 2 between the first hinge seat 31 and the second hinge seat 32. The three sets of connecting rods 34 are evenly arranged at 120° on the first hinge seat 31, the second hinge seat 32, and the third hinge seat 33. The cylinder liner clamp 4 is disposed on the connecting rods 34.
[0023] In this embodiment, the tensioning assembly 3 mainly consists of a first hinge seat 31, a second hinge seat 32, a third hinge seat 33, and three sets of connecting rods 34. The first hinge seat 31 is fixedly mounted on the cylinder body 1 at the tail of the cylinder rod 2 by a first fixing bolt 9. The second hinge seat 32 is fixedly mounted on the head of the cylinder rod 2. The third hinge seat 33 is fixedly mounted on the cylinder rod 2 between the first hinge seat 31 and the second hinge seat 32. The three sets of connecting rods 34 are evenly arranged at 120° on the cylinder body 1. A hinge seat is provided on a first hinge seat 31, a second hinge seat 32, and a third hinge seat 33, and a hinge seat is also provided at the corresponding connection position of the first hinge seat 31, the second hinge seat 32, and the third hinge seat 33, so that the first hinge seat 31, the second hinge seat 32, and the third hinge seat 33 are rotatably connected to the three sets of connecting rods 34 by hinges. The cylinder liner clamping plate 4 is fixedly installed on the connecting rods 34, and the cylinder liner clamping plate 4 can be driven to move together through the connecting rods 34 in order to clamp the cylinder liner.
[0024] Specifically, the connecting rod 34 includes three first hinge plates 341, hinge pins 342, and a second hinge plate 343. The three first hinge plates 341 are rotatably connected to the first hinge seat 31, the second hinge seat 32, and the third hinge seat 33 respectively via hinge pins 342. The three first hinge plates 341 are on the same plane. The second hinge plate 343 is rotatably connected to the three first hinge plates 341 via hinge pins 342. The cylinder liner clamp 4 is fixedly connected to the second hinge plate 343.
[0025] In this embodiment, the connecting rod 34 mainly consists of three first hinge plates 341, hinge pins 342, and second hinge plates 343. One end of each of the three first hinge plates 341 is rotatably mounted on the first hinge seat 31, the second hinge seat 32, and the third hinge seat 33 respectively via hinge pins 342. After installation, all three first hinge plates 341 are on the same plane. The second hinge plate 343 is rotatably mounted on the other end of each of the three first hinge plates 341 via hinge pins 342, so that a telescopic connection structure is formed between the three first hinge plates 341, the second hinge plate 343, and the cylinder rod 2. The cylinder liner clamp 4 is fixedly mounted on the upper surface of the second hinge plate 343 by the second fixing bolt 10. By controlling the cylinder, the cylinder rod 2 is driven to move outward from the cylinder body 1. The cylinder rod 2 drives the second hinge seat 32 and the third hinge seat 33 to move away from the cylinder body 1. The second hinge seat 32 and the third hinge seat 33 drive one end of the first hinge plate 341 to move away from the cylinder body 1, so that the other end of the first hinge plate 341 drives the second hinge plate 343 to contract towards the center. The radial dimension of the tensioning assembly 3 continuously decreases, so that the entire tensioning assembly 3 can be inserted into the cylinder liner. Then, the cylinder is controlled to drive the cylinder rod 2 to move into the cylinder body 1. The cylinder rod 2 drives the second hinge seat 32 and the third hinge seat 33 to move towards the cylinder body 1. The second hinge seat 32 and the third hinge seat 33 drive one end of the first hinge plate 341 to move towards the cylinder body 1, so that the other end of the first hinge plate 341 drives the second hinge plate 343 to expand outward. The radial dimension of the tensioning assembly 3 continuously increases until the cylinder liner clamping plate 4 on the second hinge plate 343 contacts the inner wall of the cylinder liner and clamps the cylinder liner, thereby realizing the rapid gripping of the cylinder liner.
[0026] Furthermore, the cylinder body 1 is provided with a quick connector 5 for connecting the air pipe for controlling the cylinder.
[0027] In this embodiment, quick connectors 5 are installed on both the outer surface of the head and the bottom surface of the tail of the cylinder body 1, so that the quick connectors 5 can be quickly connected to the air pipe controlling the cylinder, thus realizing the quick installation of the device.
[0028] Furthermore, a cotter pin 6 is inserted at the tail of the hinge pin 342.
[0029] This device uses a hinge pin 342 to achieve the hinge connection between the first hinge seat 31, the second hinge seat 32, the third hinge seat 33, the first hinge plate 341, and the second hinge plate 343. In order to prevent the hinge pin 342 from coming loose during operation, this embodiment provides a through hole at the tail end of the hinge pin 342 (the end through which the hinge pin 342 passes) and inserts a cotter pin 6 into the through hole, thereby preventing the hinge pin 342 from coming loose during operation.
[0030] Furthermore, the head of the cylinder rod 2 is provided with a first limiting boss 21 for limiting the second hinge seat 32, the cylinder rod 2 on the front side of the second hinge seat 32 is provided with a first fixing nut 7, the middle part of the cylinder rod 2 is provided with a second limiting boss 22 for limiting the third hinge seat 33, and the cylinder rod 2 on the front side of the third hinge seat 33 is provided with a second fixing nut 8.
[0031] In this embodiment, a first limiting boss 21 is provided at the head of the cylinder rod 2. After the second hinge seat 32 is precisely fitted onto the head of the cylinder rod 2, the first limiting boss 21 can limit the second hinge seat 32 to prevent relative movement during operation. In addition, a first fixing nut 7 is threadedly fixedly installed on the cylinder rod 2 on the front side of the second hinge seat 32 to firmly fix the second hinge seat 32. A second limiting boss 22 is provided in the middle of the cylinder rod 2. After the third hinge seat 33 is precisely fitted onto the middle of the cylinder rod 2, the second limiting boss 22 can limit the third hinge seat 33 to prevent relative movement during operation. In addition, a second fixing nut 8 is threadedly fixedly installed on the cylinder rod 2 on the front side of the third hinge seat 33 to firmly fix the third hinge seat 33.
[0032] In operation, the robotic arm first drives the cylinder to move rapidly to the cylinder liner position. Then, the cylinder rod 2 is driven to move outward from the cylinder body 1. The cylinder rod 2 drives the second hinge seat 32 and the third hinge seat 33 to move away from the cylinder body 1. The second hinge seat 32 and the third hinge seat 33 drive one end of the first hinge plate 341 to move away from the cylinder body 1, so that the other end of the first hinge plate 341 drives the second hinge plate 343 to retract towards the center. The radial dimension of the tensioning assembly 3 continuously decreases until the entire tensioning assembly 3 and the cylinder liner clamping plate 4 can be inserted into the cylinder liner. Then, the cylinder rod 2 is driven to move outward from the cylinder body 1. The cylinder body 1 moves inside, and the cylinder rod 2 drives the second hinge seat 32 and the third hinge seat 33 to move closer to the cylinder body 1. The second hinge seat 32 and the third hinge seat 33 drive one end of the first hinge plate 341 to move closer to the cylinder body 1, so that the other end of the first hinge plate 341 drives the second hinge plate 343 to expand outward. The radial dimension of the tensioning assembly 3 continuously increases until the cylinder liner clamping plate 4 on the second hinge plate 343 contacts the inner wall of the cylinder liner and clamps the cylinder liner. Finally, the robotic arm is controlled to move the clamped cylinder liner to the designated position to achieve rapid gripping of the cylinder liner, thereby improving the efficiency of die casting engine cylinder blocks.
[0033] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A connecting rod type cylinder liner clamping device, characterized in that: It includes a cylinder body (1), a cylinder rod (2), a tensioning assembly (3), and a cylinder liner clamping plate (4). The tensioning assembly (3) is disposed on the cylinder body (1) and the cylinder rod (2), and the cylinder liner clamping plate (4) is disposed on the tensioning assembly (3) for quickly clamping the cylinder liner.
2. The connecting rod type cylinder liner clamping device as described in claim 1, characterized in that: The tensioning assembly (3) includes a first hinge seat (31), a second hinge seat (32), a third hinge seat (33), and three sets of connecting rods (34). The first hinge seat (31) is fixedly connected to the cylinder body (1) at the tail of the cylinder rod (2). The second hinge seat (32) is fixedly connected to the head of the cylinder rod (2). The third hinge seat (33) is fixedly connected to the cylinder rod (2) between the first hinge seat (31) and the second hinge seat (32). The three sets of connecting rods (34) are evenly arranged at 120° on the first hinge seat (31), the second hinge seat (32), and the third hinge seat (33). The cylinder liner clamp (4) is disposed on the connecting rods (34).
3. The connecting rod type cylinder liner clamping device as described in claim 2, characterized in that: The connecting rod (34) includes three first hinge plates (341), a hinge pin (342), and a second hinge plate (343). The three first hinge plates (341) are rotatably connected to the first hinge seat (31), the second hinge seat (32), and the third hinge seat (33) respectively through the hinge pin (342). The three first hinge plates (341) are on the same plane. The second hinge plate (343) is rotatably connected to the three first hinge plates (341) through the hinge pin (342). The cylinder liner clamp (4) is fixedly connected to the second hinge plate (343).
4. The connecting rod type cylinder liner clamping device as described in claim 1, characterized in that: The cylinder body (1) is provided with a quick connector (5) for connecting the air pipe for controlling the cylinder.
5. The connecting rod type cylinder liner clamping device as described in claim 3, characterized in that: The tail of the hinge pin (342) is provided with a cotter pin (6).
6. The connecting rod type cylinder liner clamping device as described in claim 2, characterized in that: The cylinder rod (2) has a first limiting boss (21) for limiting the second hinge seat (32) at its head. A first fixing nut (7) is provided on the cylinder rod (2) in front of the second hinge seat (32). A second limiting boss (22) for limiting the third hinge seat (33) is provided in the middle of the cylinder rod (2). A second fixing nut (8) is provided on the cylinder rod (2) in front of the third hinge seat (33).