Novel reclaiming bucket wheel of bucket-wheel stacker reclaimer

By installing outer and inner protective plates on the bucket of the bucket wheel stacker-reclaimer, the problems of bucket wear and low material accumulation cleaning efficiency are solved. This achieves protection and easy disassembly, extending the service life and improving cleaning efficiency.

CN223836631UActive Publication Date: 2026-01-27哈尔滨重型机器有限责任公司
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Patent Information

Application Number
CN202520408975.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-01-27
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

Existing bucket wheels are prone to bucket wear and have low efficiency in cleaning up accumulated materials during use, especially when encountering sticky materials.

Method used

An outer protective plate is installed on the contact surface between the bucket and the material, and an inner protective plate is added inside the bucket. The outer protective plate provides shock absorption and automatic reset functions through a rebound spring and a telescopic rod, while the inner protective plate is easy to disassemble and clean with fastening bolts.

Benefits of technology

It extends the service life of the bucket, improves the efficiency of cleaning up accumulated material, and solves the problems of wear and material accumulation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223836631U_ABST
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Abstract

A bottom plate is fixed to the bottom corner of the interior of a bucket body and fixedly connected with an inner protection plate through fastening bolts, the outer side of the bucket body is fixedly connected with an I-shaped arc plate through fixing screws and fixing nuts, the front end of the I-shaped arc plate is connected with a material guide plate, rotating wheels are arranged in notch grooves in the two sides of the I-shaped arc plate, and the rotating wheels are connected with the inner protection plate through fastening bolts. The rotating wheels are connected with the outer-layer protection plate through fixing shafts and side supporting rods, the outer side faces of the side supporting rods are connected with an outer side plate, side edge connecting plates are fixed to the two sides of the bottom end of the outer side plate, scraping plates are fixed to the upper end and the lower end of the other side face of each side edge connecting plate, and the bottom end of the outer-layer protection plate is connected with a fixing plate through a rebound spring and a telescopic rod. According to the material taking hopper wheel, the outer layer protection plate is arranged on the contact face of the bucket and materials, abrasion of the bucket can be reduced, the inner protection plate is additionally arranged in the bucket, and disassembly and cleaning are convenient.
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Description

Technical Field

[0001] This utility model relates to the field of bucket wheel machine technology, specifically to a novel reclaiming bucket wheel for a bucket wheel stacker-reclaimer. Background Technology

[0002] A bucket wheel stacker-reclaimer is a high-efficiency loading and unloading machine used in large dry bulk cargo yards, capable of both stacking and reclaiming materials. It consists of a belt conveyor arm that can tilt and swing horizontally, along with bucket wheels at its front end, a frame, and a running mechanism. The belt can run in both directions. During reclaiming, materials are picked up by the bucket wheels and conveyed out via the conveyor arm; during stacking, goods transported by the main conveyor are thrown into the yard via the conveyor arm. The bucket wheel is the core component of the stacker-reclaimer, primarily used for material stacking and reclaiming operations. The bucket wheel consists of multiple buckets evenly distributed on a hub, which is driven by a drive unit to rotate, thereby achieving material digging and unloading. However, existing bucket wheels still have the following inconveniences in use:

[0003] 1. The buckets on existing bucket wheels generally lack protective devices. After prolonged use, the contact surface between the bucket and the material is prone to wear, resulting in a reduced service life of the bucket.

[0004] 2. When the bucket on the existing bucket wheel encounters sticky materials, it is easy for material to accumulate. However, due to the problem of the bucket structure, the cleaning work is inconvenient and the efficiency of cleaning up the accumulated material is low. Utility Model Content

[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a new type of bucket wheel for a bucket wheel stacker-reclaimer. An outer protective plate is provided on the contact surface between the bucket and the material to reduce the wear of the bucket, and an inner protective plate is added inside the bucket to facilitate disassembly and cleaning.

[0006] The technical solution adopted in this utility model is a novel bucket wheel for a bucket wheel stacker-reclaimer, including a bucket body. A base plate is fixed at the bottom corner inside the bucket body. The base plate is fixedly connected to an inner protective plate by fastening bolts. Handles are fixed on the inner sidewalls of both the upper and lower ends of the inner protective plate. The outer side of the bucket body is fixedly connected to an I-shaped arc plate by fixing screws and fixing nuts. A guide plate is connected to the front end of the I-shaped arc plate. Rotating wheels are provided in the recessed grooves on both sides of the I-shaped arc plate. A fixed shaft is inserted into the middle of the rotating wheel. One end of a side support rod is connected to the outer end of the fixed shaft. The other end of the side support rod is fixed to an outer protective plate. An outer plate is fixedly connected to the outer side of the side support rod. Side connecting plates are fixed on both sides of the bottom end of the outer plate. Scrapers are fixed at both the upper and lower ends of the other side of the side connecting plate. A fixed plate is connected to the bottom end of the outer protective plate by a spring and a telescopic rod. The fixed plate is fixed to the bottom end of the I-shaped arc plate. An arc plate is connected to the top end of the outer protective plate. Bucket teeth are fixed on the arc plate.

[0007] The I-shaped arc plate is provided with screw holes, and above the screw holes is a screw cap hole. The screw holes are threaded to connect and fix screws, and the screw cap hole contains a cap on the top of the screw.

[0008] The outer side wall of the bucket body is provided with the same screw holes, and the screws are also threaded into them.

[0009] The base plate is provided with bolt holes, and the bolt holes are threaded to connect fastening bolts.

[0010] The inner protective plate has the same bolt holes at the bottom, and fastening bolts are also threaded into them. A limiting groove is provided on one side of the back of the inner protective plate, and the bottom of the fixing nut and fixing screw are inserted into the limiting groove.

[0011] The side connecting plate extends into the recessed grooves on both sides of the I-shaped arc plate, and its height is the same as the height of the recessed grooves. There are also scrapers in the recessed grooves on both sides of the I-shaped arc plate, and the curvature of the scrapers is the same as the curvature of the I-shaped arc plate.

[0012] The bottom end of the rebound spring is fixed to the telescopic rod, and the telescopic end of the telescopic rod passes through it.

[0013] The beneficial effects of this utility model are as follows: In this utility model, an I-shaped arc plate is fixed on the outer side wall of the bucket body, and an outer protective plate is provided above the I-shaped arc plate. The outer protective plate can slide on the I-shaped arc plate under the combined action of the side support rod, the fixed shaft, and the rotating wheel. When the bucket body is in operation, the outer protective plate will come into contact with the material, which solves the problem that the bucket body is prone to wear due to long-term frictional contact with the material.

[0014] In this utility model, a bottom plate is fixed inside the bucket body. The bottom plate is fixed to the inner protective plate by fastening bolts. When there is a lot of material accumulated on the inner protective plate, the inner protective plate can be removed simply by tightening the fastening bolts, which facilitates the cleaning of the material accumulated on the inner protective plate and improves the efficiency of material cleaning.

[0015] In this invention, a rebound spring and a telescopic rod are provided at the bottom of the outer protective plate. When the outer protective plate slides downward, the rebound spring and the telescopic rod can provide a certain shock absorption and rebound force for the outer protective plate, which can extend the service life of the outer protective plate and facilitate the automatic reset of the outer protective plate.

[0016] In this invention, scrapers are provided in the recessed grooves on both sides of the I-shaped arc plate, which can remove the material in the recessed grooves on both sides of the I-shaped arc plate, making it easier for the rotating wheel to rotate. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the screw hole and screw cap hole of this utility model.

[0019] Figure 3 This is a schematic diagram of the bolt holes and base plate of this utility model.

[0020] Figure 4 This is a schematic diagram of the limiting groove and inner protective plate of this utility model.

[0021] Figure 5 This is a partial structural front view of the present invention.

[0022] In the diagram: 1. Bucket body, 2. Handle, 3. Guide plate, 4. Bucket teeth, 5. Arc plate, 6. Outer protective plate, 7. Scraper, 8. Side connecting plate, 9. Side support rod, 10. Fixed shaft, 11. Rotating wheel, 12. Outer plate, 13. I-shaped arc plate, 14. Rebound spring, 15. Telescopic rod, 16. Fixed plate, 17. Base plate, 18. Fastening bolt, 19. Inner protective plate, 20. Fixing screw, 21. Fixing nut, 22. Screw hole, 23. Screw cap hole, 24. Bolt hole, 25. Limiting groove. Detailed Implementation

[0023] The accompanying drawings are for illustrative purposes only and should not be construed as limiting the scope of this patent. To better illustrate this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0024] Referring to the attached drawings, a novel bucket wheel for a stacker-reclaimer includes a bucket body 1. A base plate 17 is fixed to the bottom corner of the bucket body 1. The base plate 17 is fixedly connected to an inner protective plate 19 by fastening bolts 18. Handles 2 are fixed to the inner sidewalls at both the upper and lower ends of the inner protective plate 19. The outer side of the bucket body 1 is fixedly connected to an I-shaped arc plate 13 by fixing screws 20 and fixing nuts 21. A guide plate 3 is connected to the front end of the I-shaped arc plate 13. Rotating wheels 11 are provided in the recessed grooves on both sides of the I-shaped arc plate 13, and a fixed shaft 1 passes through the middle of each rotating wheel 11. 0. The outer end of the fixed shaft 10 is connected to one end of the side support rod 9, and the other end of the side support rod 9 is fixed to the outer protective plate 6. The outer side of the side support rod 9 is fixedly connected to the outer side plate 12. The bottom ends of the outer side plate 12 are fixed with side connecting plates 8. The upper and lower ends of the other side of the side connecting plate 8 are fixed with scrapers 7. The bottom end of the outer protective plate 6 is connected to the fixed plate 16 through the spring spring 14 and the telescopic rod 15. The fixed plate 16 is fixed to the bottom end of the I-shaped arc plate 13. The top end of the outer protective plate 6 is connected to the arc plate 5. The arc plate 5 is fixed with bucket teeth 4.

[0025] The I-shaped arc plate 13 is provided with screw holes 22, and above the screw holes 22 is a screw cap hole 23. The screw holes 22 are threaded to fix screws 20, and the screw cap hole 23 is inserted into the cap on the top of the screw 20.

[0026] The outer side wall of the bucket body 1 is provided with the same screw hole 22, and a fixing screw 20 is also threaded inside it.

[0027] The base plate 17 is provided with bolt holes 24, and the bolt holes 24 are internally threaded to fasten bolts 18.

[0028] The inner protective plate 19 has the same bolt holes 24 at its bottom end, and fastening bolts 18 are threaded into them. The inner protective plate 19 has a limiting groove 25 on one side of its back, and the bottom of the fixing nut 21 and the fixing screw 20 are inserted into the limiting groove 25.

[0029] The side connecting plate 8 extends into the recessed grooves on both sides of the I-shaped arc plate 13, and its height is the same as the height of the recessed groove. There is also a scraper 7 in the recessed grooves on both sides of the I-shaped arc plate 13, and the curvature of the scraper 7 is the same as the curvature of the I-shaped arc plate 13.

[0030] The bottom end of the rebound spring 14 is fixed to the telescopic rod 15, and the telescopic end of the telescopic rod 15 passes through it.

[0031] When using the new type of bucket wheel stacker-reclaimer, the outer protective plate 6 can replace the back of the bucket body 1 to contact the material, which can avoid the problem of wear and tear on the back of the bucket body 1 due to long-term contact and friction with the material.

[0032] When the bucket body 1 is scooping up materials, the outer protective plate 6 can slide appropriately on the I-shaped arc plate 13, which can extend the service life of the outer protective plate 6; after the scooping action of the bucket body 1 is completed, the rebound spring 14 and the telescopic rod 15 can make the outer protective plate 6 automatically reset.

[0033] When there is a lot of material accumulated on the inner protective plate 19, the fastening bolt 18 can be unscrewed, and then the two handles 2 at the top and bottom can be held to remove the inner protective plate 19, which facilitates the cleaning of the accumulated material on the inner protective plate 19.

[0034] In this utility model, an I-shaped arc plate 13 is fixed on the outer side wall of the bucket body 1, and an outer protective plate 6 is provided above the I-shaped arc plate 13. The outer protective plate 6 can slide on the I-shaped arc plate 13 under the combined action of the side support rod 9, the fixed shaft 10, and the rotating wheel 11. When the bucket body 1 is in operation, the outer protective plate 6 will come into contact with the material, which solves the problem that the bucket body 1 is prone to wear due to long-term frictional contact with the material.

[0035] In this utility model, a bottom plate 17 is fixed inside the bucket body 1. The bottom plate 17 is fixed to the inner protective plate 19 by fastening bolts 18. When there is a lot of material accumulated on the inner protective plate 19, the inner protective plate 19 can be removed by simply turning the fastening bolts 18, which facilitates the cleaning of the accumulated material on the inner protective plate and improves the efficiency of cleaning the accumulated material.

[0036] In this utility model, a rebound spring 14 and a telescopic rod 15 are provided at the bottom of the outer protective plate 6. When the outer protective plate 6 slides downward, the rebound spring 14 and the telescopic rod 15 can provide a certain shock absorption and rebound force for the outer protective plate 6, which can extend the service life of the outer protective plate 6 and facilitate the automatic reset of the outer protective plate 6.

[0037] In this utility model, scrapers 7 are provided in the recessed grooves on both sides of the I-shaped arc plate 13, which can remove the material in the recessed grooves on both sides of the I-shaped arc plate 13, so as to facilitate the rotation of the rotating wheel 11.

[0038] The above-described embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation of the present invention. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively describe all possible implementations. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the claims of the present invention.

Claims

1. A novel bucket wheel for a bucket wheel stacker-reclaimer, comprising a bucket body (1), characterized in that: A bottom plate (17) is fixed at the bottom corner inside the bucket body (1). The bottom plate (17) is fixedly connected to the inner protective plate (19) by fastening bolts (18). Handles (2) are fixed on the inner sidewalls of the upper and lower ends of the inner protective plate (19). The outer side of the bucket body (1) is fixedly connected to the I-shaped arc plate (13) by fixing screws (20) and fixing nuts (21). The front end of the I-shaped arc plate (13) is connected to the guide plate (3). Rotating wheels (11) are provided in the recessed grooves on both sides of the I-shaped arc plate (13). A fixed shaft (10) is inserted through the middle of the rotating wheel (11). The outer end of the fixed shaft (10) is connected to the side support. One end of the rod (9) and the other end of the side support rod (9) are fixed to the outer protective plate (6). The outer side of the side support rod (9) is fixedly connected to the outer side plate (12). The bottom of the outer side plate (12) is fixed with side connecting plates (8). The upper and lower ends of the other side of the side connecting plate (8) are fixed with scrapers (7). The bottom of the outer protective plate (6) is connected to the fixing plate (16) through the spring spring (14) and the telescopic rod (15). The fixing plate (16) is fixed to the bottom of the I-shaped arc plate (13). The top of the outer protective plate (6) is connected to the arc plate (5). The arc plate (5) is fixed with bucket teeth (4).

2. The novel bucket wheel for a stacker-reclaimer according to claim 1, characterized in that: The I-shaped arc plate (13) is provided with screw holes (22), and above the screw holes (22) is a screw cap hole (23). The screw holes (22) are threaded to fix screws (20), and the screw cap hole (23) is filled with a cap on the top of the screw (20).

3. The novel bucket wheel for a stacker-reclaimer according to claim 1, characterized in that: The outer wall of the bucket body (1) is provided with the same screw hole (22), and a fixing screw (20) is also threaded inside it.

4. The novel bucket wheel for a stacker-reclaimer according to claim 1, characterized in that: The base plate (17) is provided with bolt holes (24), and the bolt holes (24) are internally threaded to fasten bolts (18).

5. The novel bucket wheel for a stacker-reclaimer according to claim 1, characterized in that: The inner protective plate (19) has the same bolt hole (24) at the bottom end, and the fastening bolt (18) is also threaded inside. The inner protective plate (19) has a limiting groove (25) on one side of the back side, and the bottom of the fixing nut (21) and the fixing screw (20) are inserted into the limiting groove (25).

6. The novel bucket wheel for a stacker-reclaimer according to claim 1, characterized in that: The side connecting plate (8) extends into the recessed grooves on both sides of the I-shaped arc plate (13), and its height is the same as the height of the recessed groove. There is also a scraper (7) in the recessed grooves on both sides of the I-shaped arc plate (13), and the curvature of the scraper (7) is the same as the curvature of the I-shaped arc plate (13).

7. The novel bucket wheel for a stacker-reclaimer according to claim 1, characterized in that: The bottom end of the rebound spring (14) is fixed to the telescopic rod (15), and the telescopic end of the telescopic rod (15) passes through it.