Winding device for steel wire rope manufacturing
By designing a support shaft assembly and an end fixing mechanism, the problems of unstable end fixing and difficulty in removing the wire rope in the wire rope winding device were solved, achieving stable winding and rapid stripping effects.
Patent Information
- Application Number
- CN202423252602.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-27
AI Technical Summary
In existing wire rope winding devices, the ends of the wire rope cannot be securely fixed during the winding process, resulting in poor winding effect and difficulty in removal.
A device was designed that includes a support shaft assembly, a left side plate, a right side plate, a connecting rod, a winding support rod, and an end fixing mechanism. The end fixing mechanism stabilizes the end of the wire rope, and the innovative structure of the support shaft assembly enables rapid stripping.
It achieves stable winding and rapid stripping of wire rope, reducing the workload of operators.
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Figure CN223836812U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of wire rope winding devices, and more particularly to a winding device for making wire ropes. Background Technology
[0002] The main function of spring vibration isolators is to isolate vibrations. By utilizing the elastic properties of springs, vibrations are separated from the equipment, reducing their impact on the equipment foundation and the surrounding environment. In practical applications, spring vibration isolators convert vibration energy into heat within the spring through elastic deformation and frequency isolation, thereby achieving vibration reduction.
[0003] The spring elements in the spring isolator structure need to be made by winding steel wire rope. For example, Chinese patent CN201820762536.0 discloses a spring winding device, which "includes a top block, a winding shaft, and a wire positioning seat; the top block has a winding shaft positioning hole at the center of the right side, and a spinning part extends from the upper right side of the top block. The lower end face of the spinning part has a positioning groove with a depth matching the diameter of the spring wire to be wound along the front-back direction; the left end of the winding shaft is inserted into the winding shaft positioning hole at the center of the winding shaft positioning surface of the top block through a positioning table, and the winding shaft is fixed to the circumference of the top block; the outer wall of the top block is fixed by a lathe three-jaw chuck, the right end of the winding shaft is fixed to the tailstock of the lathe, and the wire positioning seat is fixed on the lathe tool post seat. The wire extending from the wire positioning seat is flush with the positioning groove on the lower end face of the spinning part of the top block. The spring winding device of this utility model is suitable for processing springs of various diameters and pitches."
[0004] For example, Chinese patent CN201921921641.5 also discloses a spring winding device, which "includes a base, through which one end of a spring steel wire is passed through a guide hole at the upper end of an end block, and the spring steel wire is placed in a slot on one side of a baffle. Rotating the turntable presses the spring steel wire into the slot, and the first gear meshes with the second gear, thereby driving the spring steel wire in the guide hole at the upper end of the slider to move, so that the spring steel wire is evenly distributed on the winding tube, and thus the spring steel wire is evenly wound on the winding tube. After winding is completed, the turntable is rotated in the opposite direction, so that the locking sleeve rotates in the opposite direction, thereby facilitating the removal of one end of the spring. One end of the winding tube is rotated and locked with the base, and the other end of the winding tube is locked in the groove through a bearing, thereby facilitating the removal of the winding tube and the removal of the spring wound on the winding tube."
[0005] However, in use, the steel wire rope in the aforementioned patent has two problems during the winding process. First, the ends of the steel wire rope cannot be securely fixed, which makes it easy for the steel wire rope to loosen during the winding process, resulting in poor winding effect. Second, the steel wire rope is not easy to remove after being wound on the winding shaft, which increases the workload of the operator. Summary of the Invention
[0006] The purpose of this application is to provide a winding device for steel wire rope manufacturing. In practical use, the device described in this application can securely fix the end of the steel wire rope, thereby ensuring the winding effect of the steel wire rope. At the same time, through innovative structural design, the operator can easily remove the wound steel wire rope, reducing the operator's workload.
[0007] The technical solution adopted by this application to solve the above-mentioned technical problems is:
[0008] A wire rope winding device includes a support shaft assembly, a left side plate, a right side plate, a connecting rod, a winding support rod, and an end fixing mechanism.
[0009] The support shaft assembly is used to install and support the left and right side plates; the left side plate is located on the left side of the support shaft assembly and is fixedly welded to the support shaft assembly; the right side plate is located on the right side of the support shaft assembly and is fixedly welded to the support shaft assembly.
[0010] One end of the connecting rod is fixedly connected to the left side plate, and the other end of the connecting rod is fixedly connected to the right side plate;
[0011] A winding support rod is fixedly installed between the left and right side plates. The support shaft assembly, left side plate, right side plate, connecting rod and winding support rod form a winding frame structure. The end fixing mechanism is installed on the winding frame structure to stably fix the end of the wire rope.
[0012] Furthermore, the end fixing mechanism is located in the middle or on both sides of the winding frame structure.
[0013] The left and right side plates have the same structure, and relief grooves are provided on the left and right side plates. The connecting rods are fixedly welded to both sides of the relief grooves on the left and right side plates, forming an insertion space for pry bar insertion between two adjacent sets of connecting rods.
[0014] The support shaft assembly includes a support shaft body and spacers. Spacers are evenly distributed on the outer circumference of the support shaft body, and the spacers are fixedly connected to the support shaft body. A positioning groove adapted for pry bar insertion is formed between two adjacent sets of spacers. The end of the pry bar can be inserted into the positioning groove between the spacers to strip the wound wire rope.
[0015] Furthermore, a limiting baffle for limiting the position is installed on the upper part of the support shaft body, and the limiting baffle is fixedly connected to the support shaft body.
[0016] The end fixing mechanism includes a fixing support, a lower pressure block, and a clamping bolt; the fixing support is fixedly installed at the middle or both sides of the winding frame structure.
[0017] A threaded hole is provided on the fixed support, and a through hole for the clamping bolt is provided on the lower pressure block;
[0018] The clamping bolt passes through the through hole opened on the lower pressure block and enters the threaded hole on the fixed support, where it is threadedly connected to the threaded hole.
[0019] The lower pressure block presses the end of the wire rope between the lower pressure block and the fixed support through the tightening action of the clamping bolt.
[0020] Furthermore, at least one arc-shaped groove is provided on the fixed support to accommodate the end of the wire rope;
[0021] At least one arc-shaped groove is provided on the lower pressure block for pressing down the end of the steel wire rope;
[0022] The arc-shaped pressure groove is provided in correspondence with the arc-shaped groove.
[0023] The beneficial effects of this utility model are as follows:
[0024] The wire rope winding device of this utility model has a scientific overall structural design and is simple and convenient to install, operate and use. Compared with existing wire rope winding devices, the wire rope winding device of this utility model has the following outstanding advantages:
[0025] 1. It can achieve stable fixing of the end of the wire rope; the wire rope winding device of this utility model is designed with an end fixing mechanism for stable fixing of the end of the wire rope. Before the wire rope winding operation, the operator can place the wire rope between the fixed support and the lower pressure block in the end fixing mechanism. By the action of the clamping bolt, the end of the clamping bolt is clamped by the lower pressure block, thereby avoiding loosening during the wire rope winding process and ensuring the winding effect of the wire rope.
[0026] 2. It can achieve rapid stripping of the wound wire rope; the support shaft assembly in the wire rope winding device of this utility model adopts an innovative structural design, that is, spacer blocks are evenly distributed and fixed on the outer circle of the support shaft body, and a positioning groove adapted for pry bar insertion is formed between two adjacent sets of spacer blocks. After the wire rope is wound, the operator can insert the end of the pry bar into the positioning groove between the spacer blocks to quickly strip the wound wire rope. Attached Figure Description
[0027] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0028] Figure 1 This is a schematic diagram of the winding device for making steel wire rope according to this utility model;
[0029] Figure 2 This is a structural schematic diagram of the support shaft assembly in this utility model;
[0030] Figure 3 This is a structural schematic diagram of the left and right side plates in this utility model;
[0031] Figure 4 This is a schematic diagram of the end fixing mechanism in an embodiment of the present utility model;
[0032] The numbers in the diagram are: 1-Support shaft assembly, 2-Left side plate, 3-Right side plate, 4-Connecting rod, 5-Wrapped support rod, 6-End fixing mechanism, 11-Support shaft body, 12-Spacer block, 13-Positioning groove, 14-Limiting baffle, 21-Leaning groove, 61-Fixed support, 62-Lowering block, 63-Pressure bolt, 64-Arc-shaped groove, 65-Arc-shaped pressure groove. Detailed Implementation
[0033] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application. Specific Implementation Example 1:
[0035] This invention provides an embodiment: To solve the problems of existing wire rope winding devices failing to securely fix the ends of the wire rope during use, resulting in poor winding effect and difficulty in removing the wire rope after it is wound onto the winding shaft, this utility model provides a wire rope winding device, as shown in the attached specification. Figure 1 As shown, the wire rope winding device mainly includes a support shaft assembly 1, a left side plate 2, a right side plate 3, a connecting rod 4, a winding support rod 5, and an end fixing mechanism 6.
[0036] The support shaft assembly 1 is used to install and support the left side plate 2 and the right side plate 3; the left side plate 2 is located on the left side of the support shaft assembly 1 and is fixedly welded to the support shaft assembly 1; the right side plate 3 is located on the right side of the support shaft assembly 1 and is fixedly welded to the support shaft assembly 1; the left side plate 2 and the right side plate 3 are used to install and support the connecting rod 4 and the winding support rod 5.
[0037] One end of the connecting rod 4 is fixedly connected to the left side plate 2, and the other end of the connecting rod 4 is fixedly connected to the right side plate 3;
[0038] A winding support rod 5 is fixedly installed between the left side plate 2 and the right side plate 3. The support shaft assembly 1, the left side plate 2, the right side plate 3, the connecting rod 4 and the winding support rod 5 form a winding frame structure. The winding frame structure is used to wind the wire rope. The end fixing mechanism 6 is installed on the winding frame structure to stably fix the end of the wire rope.
[0039] Furthermore, in order to enable the wire rope to be wound at different positions on the winding frame structure, the end fixing mechanism 6 in this application can be set at the middle or both sides of the winding frame structure.
[0040] As per the instruction manual Figure 3 As shown, the left side plate 2 and right side plate 3 in this application are mainly used for installing and connecting the connecting rod 4 and the winding support rod 5. The left side plate 2 and right side plate 3 have the same structure. The left side plate 2 and right side plate 3 are provided with relief grooves 21 to allow the stripping pry bar to move during use. The stripping pry bar can quickly strip the wire rope wound on the winding frame structure by going into the positioning groove 13 on the support shaft assembly 1 through the relief grooves 21. The connecting rod 4 is fixedly welded to both sides of the relief grooves 21 on the left side plate 2 and right side plate 3, and the winding support rod 5 is fixedly welded between the left side plate 2 and right side plate 3. At the same time, an insertion space for the pry bar is formed between two adjacent sets of connecting rods 4.
[0041] As per the instruction manual Figure 2 As shown, the support shaft assembly 1, used to drive the winding frame structure and end fixing mechanism 6 to rotate for wire rope winding, includes a support shaft body 11 and spacer blocks 12. The support shaft body 11 is a cylindrical structure, and spacer blocks 12 are evenly distributed on the outer circle of the support shaft body 11 (the number of spacer blocks 12 is set and installed according to specific usage needs). The spacer blocks 12 are fixedly connected to the support shaft body 11. A positioning groove 13 adapted for pry bar insertion is formed between two adjacent sets of spacer blocks 12. The end of the pry bar can be inserted into the positioning groove 13 between the spacer blocks 12 to perform stripping operation on the wound wire rope.
[0042] As per the instruction manual Figure 4 As shown, the end fixing mechanism 6 for fixing the position of the wire rope end includes a fixing support 61, a lower pressure block 62, and a clamping bolt 63; wherein, the fixing support 61 is used to clamp the lower side of the wire rope, and during installation, the fixing support 61 is fixedly installed in the middle or on both sides of the winding frame structure; the fixing support 61 is provided with a threaded hole adapted to the knob installation of the clamping bolt 63, and the lower pressure block 62 is provided with a through hole adapted to the through of the clamping bolt 63.
[0043] In practical use, the operator can operate the clamping bolt 63 to pass through the through hole opened on the lower pressure block 62 and then into the threaded hole on the fixed support 61, where it is threadedly engaged with the threaded hole. At the same time, the lower pressure block 62, through the clamping action of the clamping bolt 63, presses the end of the wire rope between the lower pressure block 62 and the fixed support 61. At this time, the wire rope winding operation can be carried out. Specifically, one end of the support shaft body 11 in the support shaft assembly 1 can be placed in the chuck position on the lathe (it should be noted that during installation and use, in order to ensure the engagement position accuracy of the support shaft body 11 on the machine tool chuck, it is installed on the upper part of the support shaft body 11 near its end). A limiting baffle 14 is provided for limiting the machine tool chuck. The limiting baffle 14 is fixedly connected to the support shaft body 11. By adjusting the lathe chuck, the end of the support shaft body 11 is clamped, and then the lathe can be started. At this time, the lathe chuck drives the support shaft body 11 to rotate, and the support shaft body can drive the entire winding frame structure to rotate. At this time, the wire rope can be wound around the outer periphery of the entire winding frame structure. After the winding process is completed, the operator can insert the end of the peeling pry bar into the positioning groove 13 on the support shaft assembly 1 through the relief groove 21, and then quickly peel the wound wire rope on the winding frame structure by swinging the peeling pry bar. Specific Implementation Example 2:
[0045] Based on Embodiment 1 described above, the present invention further provides another embodiment of this application: as shown in the appendix to the specification. Figure 4 As shown, to ensure a more stable and compacted state at the end of the wire rope during winding, at least one arc-shaped groove 64 is provided on the fixed support 61 to accommodate the end of the wire rope; simultaneously, at least one arc-shaped pressing groove 65 is provided on the lower pressing block 62 to press down on the end of the wire rope. The arc-shaped pressing groove 65 is correspondingly provided with the arc-shaped groove 64. During the winding operation, the operator can place the end of the wire rope into the arc-shaped groove 64 on the fixed support 61, and then press the lower pressing block 62 onto the wire rope through the arc-shaped pressing groove 65. Finally, the clamping bolt 63 is tightened. At this time, the clamping bolt 63 presses down on the lower pressing block 62 to press the end of the wire rope between the arc-shaped groove 64 and the arc-shaped pressing groove 65, thereby ensuring a more stable and compacted state at the end of the wire rope during winding and ensuring the winding effect of the wire rope. The above shows and describes the basic principle, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of this utility model as claimed.
Claims
1. A winding device for making steel wire rope, characterized in that, It includes a support shaft assembly (1), a left side plate (2), a right side plate (3), a connecting rod (4), a winding support rod (5), and an end fixing mechanism (6); The support shaft assembly (1) is used to install and support the left side plate (2) and the right side plate (3); the left side plate (2) is located on the left side of the support shaft assembly (1) and is welded to the support shaft assembly (1); the right side plate (3) is located on the right side of the support shaft assembly (1) and is welded to the support shaft assembly (1). One end of the connecting rod (4) is fixedly connected to the left side plate (2), and the other end of the connecting rod (4) is fixedly connected to the right side plate (3); A winding support rod (5) is fixedly installed between the left side plate (2) and the right side plate (3). The support shaft assembly (1), the left side plate (2), the right side plate (3), the connecting rod (4) and the winding support rod (5) form a winding frame structure. The end fixing mechanism (6) is installed on the winding frame structure to stably fix the end of the wire rope.
2. The winding device for making steel wire rope according to claim 1, characterized in that, The end fixing mechanism (6) is located in the middle or on both sides of the winding frame structure.
3. The winding device for making steel wire rope according to claim 2, characterized in that, The left side plate (2) and the right side plate (3) have the same structure. The left side plate (2) and the right side plate (3) are provided with clearance grooves (21). The connecting rods (4) are fixedly welded to both sides of the clearance grooves (21) on the left side plate (2) and the right side plate (3), forming an insertion space for pry bar insertion between two adjacent sets of connecting rods (4).
4. The winding device for making steel wire rope according to claim 1, characterized in that, The support shaft assembly (1) includes a support shaft body (11) and spacers (12). Spacers (12) are evenly distributed on the outer circumference of the support shaft body (11). The spacers (12) are fixedly connected to the support shaft body (11). A positioning groove (13) for inserting a pry bar is formed between two adjacent sets of spacers (12). The end of the pry bar can be inserted into the positioning groove (13) between the spacers (12) to strip the wound wire rope.
5. The winding device for making steel wire rope according to claim 4, characterized in that, A limiting baffle (14) for limiting is installed on the upper part of the support shaft body (11), and the limiting baffle (14) is fixedly connected to the support shaft body (11).
6. The winding device for making steel wire rope according to claim 5, characterized in that, The end fixing mechanism (6) includes a fixing support (61), a lower pressure block (62), and a clamping bolt (63); the fixing support (61) is fixedly installed in the middle or on both sides of the winding frame structure; A threaded hole is provided on the fixed support (61), and a through hole is provided on the lower pressure block (62) for the clamping bolt (63) to pass through. The clamping bolt (63) passes through the through hole opened on the lower pressure block (62) and enters the threaded hole on the fixed support (61) and is threadedly connected to the threaded hole; The lower pressure block (62) presses the end of the wire rope between the lower pressure block (62) and the fixed support (61) by the pressing action of the clamping bolt (63).
7. The winding device for making steel wire rope according to claim 6, characterized in that, At least one arc-shaped groove (64) for accommodating the end of the wire rope is provided on the fixed support (61); At least one arc-shaped groove (65) for pressing down the end of the steel wire rope is provided on the lower pressure block (62); The arc-shaped pressure groove (65) is provided in correspondence with the arc-shaped groove (64).
Citation Information
Patent Citations
Spring wind
CN208357682U
Spring winding device
CN211360468U