Sludge separation device for water conservancy construction

By designing a silt separation device for water conservancy construction, and utilizing a vibration device to prevent clogging and simplify the disassembly and cleaning process, the problems of inconvenient cleaning and complex maintenance of existing equipment have been solved, thereby improving the operating efficiency and reliability of the equipment.

CN223837263UActive Publication Date: 2026-01-27SHAN COUNTY WATER CONSERVANCY BUREAU
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Patent Information

Application Number
CN202520318422.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-01-27
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

Existing water conservancy construction equipment is inconvenient to clean, prone to clogging, and complex to maintain, resulting in frequent downtime and high labor costs, which affects operating efficiency and shortens equipment life.

Method used

A silt separation device for hydraulic construction was designed, including a housing, a filter box, a vibration device, and an easily disassembled filter box structure. The vibration device prevents clogging, and the convenient disassembly and cleaning design improves the reliability and operating efficiency of the equipment.

Benefits of technology

It significantly improves sludge separation efficiency, reduces equipment maintenance complexity and labor costs, ensures equipment stability and durability, and reduces downtime.

✦ Generated by Eureka AI based on patent content.

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Abstract

The sludge separation device for water conservancy construction comprises a box body and a filtering box, the top of the box body is fixedly connected with a feeding hopper, and a sludge discharging opening is formed in the left side of the box body. According to the utility model, the box body, the filter box, the feed hopper, the sludge discharge port, the connecting groove, the water discharge port, the filter plate, the vibration device, the control panel, the connecting frame, the spring, the stabilizing plate, the stabilizing groove, the accommodating block, the accommodating groove, the pressure spring, the fixed block, the sliding groove, the pressing handle, the through groove, the supporting block, the mud baffle, the pulling handle and the supporting rod are matched for use; the problems that due to the fact that existing equipment is inconvenient to clean, prone to blockage and complex to maintain, frequent shutdown and high labor cost are caused, the operation burden is increased, more time is consumed for maintenance and cleaning, the operation efficiency is affected, and the service life of the equipment is shortened are solved.
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Description

Technical Field

[0001] This utility model belongs to the field of sludge treatment technology, and in particular relates to a sludge separation device for water conservancy construction. Background Technology

[0002] Hydraulic engineering construction refers to the construction activities of various engineering measures undertaken to control and regulate surface water and groundwater to achieve purposes such as flood control, irrigation, water supply, and power generation. It includes the construction of infrastructure such as dams, dikes, canals, and hydropower stations, involving multiple professional fields such as civil engineering, concrete pouring, and electromechanical equipment installation. Through scientific planning and meticulous construction, it ensures project quality and safety while also taking into account ecological environmental protection, achieving the sustainable use of water resources, and promoting the harmonious coexistence of economic and social development with the natural environment.

[0003] The problem with existing technology is that existing equipment often leads to frequent downtime and high labor costs due to inconvenience in cleaning, easy blockage, and complex maintenance. This not only increases the operational burden but also consumes more time for maintenance and cleaning, thereby affecting operating efficiency and shortening equipment life. Utility Model Content

[0004] To address the problems existing in the prior art, this utility model provides a silt separation device for water conservancy construction, which has the advantages of convenient cleaning and simple maintenance. It solves the problem that existing equipment often suffers from inconvenient cleaning, easy clogging, and complex maintenance, resulting in frequent downtime and high labor costs. This not only increases the operational burden but also consumes more time for maintenance and cleaning, thereby affecting operating efficiency and shortening equipment life.

[0005] This utility model is implemented as follows: a sludge separation device for water conservancy construction includes a box and a filter box. A feed hopper is fixedly connected to the top of the box. A sludge discharge port is opened on the left side of the box. A drain port is opened on the right side of the box. A connecting groove is opened on the top of the right side of the box. The filter box is placed inside the connecting groove and is slidably connected to the inside of the connecting groove. A filter plate is fixedly connected inside the filter box. A vibration device is fixedly connected to the bottom right side of the filter plate. A control panel is fixedly connected to the right side of the filter box.

[0006] In a preferred embodiment of this invention, the vibration device includes a dual-head motor, half-gears, a rack, and an impact rod. The dual-head motor is fixedly connected to the right side of the inner wall of the filter box. Half-gears are fixedly connected to the output ends of both the front and rear sides of the dual-head motor. The sides of the half-gears that are furthest from each other are rotatably connected to the surface of the filter box. Connecting frames are fixedly connected to the front and rear sides of the bottom of the filter plate. Springs are fixedly connected to the top of each connecting frame. Impact rods are fixedly connected to the top of each spring. The bottom ends of the impact rods penetrate and extend out of the bottom of the connecting frame. Racks are fixedly connected to the bottom of each impact rod. The racks cooperate with the half-gears. By setting up the vibration device, filter plate clogging can be effectively prevented, significantly improving sludge separation efficiency and equipment reliability.

[0007] As a preferred embodiment of this utility model, a stabilizing plate is fixedly connected to the bottom of each connecting frame, and a stabilizing groove is provided on the left side of each stabilizing plate. The right side of each rack is slidably connected to the inside of the stabilizing groove. By setting the stabilizing plate and the stabilizing groove, the smooth movement of the rack can be effectively ensured, thereby enhancing the stability and durability of the equipment operation.

[0008] As a preferred embodiment of this utility model, a receiving block is fixedly connected to the right side of the housing, and a receiving groove is provided on the top of the receiving block. Compression springs are fixedly connected to both the front and rear sides of the bottom of the receiving groove. A fixing block is placed inside the receiving groove, and the fixing block is slidably connected to the inside of the receiving groove. The tops of the compression springs are fixedly connected to the bottoms of the fixing blocks. By setting the receiving block and the fixing block, the filter box can be fixed inside the housing, and it is easy to quickly disassemble and clean, thus improving the convenience and efficiency of equipment maintenance.

[0009] As a preferred embodiment of this utility model, a sliding groove is provided on the right side of the receiving block, and a pressing handle is fixedly connected to the right side of the fixing block. The pressing handle is slidably connected inside the sliding groove. By setting the pressing handle, the operator can easily fix or release the filter box by pressing, which greatly facilitates the installation and disassembly of the filter box.

[0010] As a preferred embodiment of this utility model, the top of the box is provided with a through groove, and the front and rear sides of the inner wall of the box are fixedly connected with support blocks. A mudguard is provided inside the box, and the mudguard is slidably connected to the inside of the through groove. A pull handle is fixedly connected to the top of the mudguard. By setting the mudguard, the silt on the top of the filter plate can be quickly cleaned, which greatly facilitates daily maintenance and operation.

[0011] As a preferred embodiment of this utility model, a number of support rods are fixedly connected to the right side of the inner wall of the box. The support rods are equidistantly distributed on the inner wall of the box. By setting the support rods, a stable support can be provided for the filter box, ensuring its stability during operation and improving the reliability of the equipment.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model solves the problem that existing equipment often suffers from inconvenient cleaning, easy clogging, and complex maintenance, leading to frequent downtime and high labor costs. This not only increases the operational burden but also consumes more time for maintenance and cleaning, thus affecting operating efficiency and shortening equipment life. The combination of a housing, filter box, feed hopper, mud discharge port, connecting groove, drain port, filter plate, vibration device, control panel, connecting frame, spring, stabilizing plate, stabilizing groove, receiving block, receiving groove, compression spring, fixing block, sliding groove, pressing handle, through groove, support block, mudguard, pulling handle, and support rod solves the problem that existing equipment often suffers from inconvenient cleaning, easy clogging, and complex maintenance, leading to frequent downtime and high labor costs. This not only increases the operational burden but also consumes more time for maintenance and cleaning, thus affecting operating efficiency and shortening equipment life.

[0014] 2. By setting up support rods, this utility model can provide stable support for the filter box, ensuring its stability during operation and improving the reliability of the equipment. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the device provided in this embodiment of the utility model;

[0016] Figure 2 This embodiment of the invention provides a three-dimensional exploded view of the device;

[0017] Figure 3 This is a partial perspective sectional view of the device provided in this embodiment of the utility model;

[0018] Figure 4 This is provided by the embodiment of the present utility model. Figure 3 A magnified stereoscopic view at point A in the middle;

[0019] Figure 5 This is a partial perspective sectional view of the receiving block provided in an embodiment of the present utility model.

[0020] In the diagram: 1. Housing; 2. Filter box; 3. Feed hopper; 4. Sludge discharge port; 5. Connecting groove; 6. Drain outlet; 7. Filter plate; 8. Vibration device; 801. Dual-head motor; 802. Half gear; 803. Rack; 804. Impact rod; 9. Control panel; 10. Connecting frame; 11. Spring; 12. Stabilizing plate; 13. Stabilizing groove; 14. Receiving block; 15. Receiving groove; 16. Compression spring; 17. Fixing block; 18. Slide groove; 19. Press handle; 20. Through groove; 21. Support block; 22. Mudguard; 23. Pull handle; 24. Support rod. Detailed Implementation

[0021] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0022] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0023] like Figures 1 to 5 As shown in the figure, the sludge separation device for water conservancy construction provided by this utility model embodiment includes a box 1 and a filter box 2. A feed hopper 3 is fixedly connected to the top of the box 1. A sludge discharge port 4 is opened on the left side of the box 1. A drain port 6 is opened on the right side of the box 1. A connecting groove 5 is opened on the top of the right side of the box 1. The filter box 2 is placed inside the connecting groove 5. The filter box 2 is slidably connected to the inside of the connecting groove 5. A filter plate 7 is fixedly connected inside the filter box 2. A vibration device 8 is fixedly connected to the right side of the bottom of the filter plate 7. A control panel 9 is fixedly connected to the right side of the filter box 2.

[0024] refer to Figure 4 The vibration device 8 includes a dual-head motor 801, a half gear 802, a rack 803, and an impact rod 804. The dual-head motor 801 is fixedly connected to the right side of the inner wall of the filter box 2. The output ends of the dual-head motor 801 on both the front and rear sides are fixedly connected to the half gear 802. The sides of the half gears 802 that are far apart from each other are rotatably connected to the surface of the filter box 2. The front and rear sides of the bottom of the filter plate 7 are fixedly connected to the connecting frame 10. The top of the connecting frame 10 is fixedly connected to the spring 11. The top of the spring 11 is fixedly connected to the impact rod 804. The bottom end of the impact rod 804 penetrates through and extends out of the bottom of the connecting frame 10. The bottom of the impact rod 804 is fixedly connected to the rack 803. The rack 803 cooperates with the half gear 802.

[0025] By adopting the above solution, the vibration device 8 can effectively prevent the filter plate 7 from clogging, significantly improving the sludge separation efficiency and equipment reliability.

[0026] refer to Figure 4 The bottom of each connecting frame 10 is fixedly connected to a stabilizing plate 12. Each stabilizing plate 12 has a stabilizing groove 13 on its left side. The right side of each rack 803 is slidably connected to the inside of the stabilizing groove 13.

[0027] By adopting the above solution, the stable plate 12 and the stable groove 13 can be set to effectively ensure the smooth movement of the rack 803, thereby enhancing the stability and durability of the equipment operation.

[0028] refer to Figure 5 A receiving block 14 is fixedly connected to the right side of the housing 1. A receiving groove 15 is opened on the top of the receiving block 14. Compression springs 16 are fixedly connected to the front and rear sides of the bottom of the receiving groove 15. A fixing block 17 is placed inside the receiving groove 15. The fixing block 17 is slidably connected to the inside of the receiving groove 15. The top of the compression springs 16 is fixedly connected to the bottom of the fixing block 17.

[0029] By adopting the above solution, the filter box 2 can be fixed inside the housing 1 by setting the receiving block 14 and the fixing block 17, and it is easy to disassemble and clean quickly, which improves the convenience and efficiency of equipment maintenance.

[0030] refer to Figure 5 A groove 18 is provided on the right side of the receiving block 14, and a pressing handle 19 is fixedly connected to the right side of the fixing block 17. The pressing handle 19 is slidably connected to the inside of the groove 18.

[0031] The above solution allows operators to easily fix or release the filter box 2 by pressing the handle 19, greatly facilitating the installation and removal of the filter box 2.

[0032] refer to Figure 2 and Figure 3 The top of the box body 1 is provided with a through groove 20. Support blocks 21 are fixedly connected to the front and rear sides of the inner wall of the box body 1. A mudguard 22 is provided inside the box body 1. The mudguard 22 is slidably connected to the inside of the through groove 20. A pull handle 23 is fixedly connected to the top of the mudguard 22.

[0033] By adopting the above solution, the mud baffle 22 can be set up to quickly clean the silt on the top of the filter plate 7, which greatly facilitates daily maintenance and operation.

[0034] refer to Figure 3 A number of support rods 24 are fixedly connected to the right side of the inner wall of the box 1. The support rods 24 are evenly distributed on the inner wall of the box 1.

[0035] By adopting the above solution, the support rod 24 can provide a stable support for the filter box 2, ensuring its stability during operation and improving the reliability of the equipment.

[0036] The working principle of this utility model:

[0037] In operation, sludge is first added through the feed hopper 3 and falls to the top of the filter plate 7. At this point, the dual-head motor 801 is activated using the control panel 9. The motor 801 drives the two side gears 802 to rotate, which in turn drives the rack 803 downwards. The rack 803 then drives the impact rod 804 downwards. When the impact rod 804 reaches its lowest point, it disengages from the rack 803. The spring 11 then quickly resets the impact rod 804, causing it to impact the bottom of the filter plate 7. The rack 803 then resets, and the half-gear 802 re-engages with it, driving the rack 803 downwards. This cycle repeats, causing the filter plate 7 to vibrate. After a period of use, to prevent sludge from accumulating on the top of the filter plate 7, the sludge needs to be cleaned. To clean the mud, use the pull handle 23 to pull the mud baffle 22 out of the through groove 20. The sludge on the top of the filter plate 7 will flow to the left side of the box 1 due to the tilt angle of the filter plate 7, and finally flow out from the mud discharge port 4. The filtered water will fall to the right side of the box 1 and finally flow out from the drain port 6. After cleaning, reset the mud baffle 22, and the subsequent filtration work can be carried out. After filtration, the filter box 2 needs to be cleaned to avoid affecting the next use. First, press down the press handle 19. The press handle 19 will drive the fixing block 17 to move downward. When the fixing block 17 moves away from the right side of the connecting groove 5, the filter box 2 can be removed and cleaned. After cleaning, reset the filter box 2 along the connecting groove 5, and then release the press handle 19. The compression spring 16 will reset the fixing block 17, thereby fixing the filter box 2.

[0038] In summary, this silt separation device for water conservancy construction, through the coordinated use of a housing 1, filter box 2, feed hopper 3, sludge discharge port 4, connecting groove 5, drain outlet 6, filter plate 7, vibration device 8, control panel 9, connecting frame 10, spring 11, stabilizing plate 12, stabilizing groove 13, receiving block 14, receiving groove 15, compression spring 16, fixing block 17, sliding groove 18, pressing handle 19, through groove 20, support block 21, mudguard 22, pulling handle 23, and support rod 24, solves the problems of frequent downtime and high labor costs caused by inconvenient cleaning, easy clogging, and complex maintenance of existing equipment. This not only increases the operational burden but also consumes more time for maintenance and cleaning, thus affecting operating efficiency and shortening equipment life.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sludge separation device for water conservancy construction, comprising a housing (1) and a filter box (2), characterized in that: The top of the box (1) is fixedly connected to a feed hopper (3), the left side of the box (1) is provided with a mud discharge port (4), the right side of the box (1) is provided with a drain port (6), the top of the right side of the box (1) is provided with a connecting groove (5), a filter box (2) is placed inside the connecting groove (5), the filter box (2) is slidably connected to the inside of the connecting groove (5), a filter plate (7) is fixedly connected inside the filter box (2), a vibration device (8) is fixedly connected to the bottom right side of the filter plate (7), and a control panel (9) is fixedly connected to the right side of the filter box (2).

2. The sludge separation device for water conservancy construction as described in claim 1, characterized in that: The vibration device (8) includes a dual-head motor (801), a half gear (802), a rack (803), and an impact rod (804). The dual-head motor (801) is fixedly connected to the right side of the inner wall of the filter box (2). The output ends of the dual-head motor (801) on both the front and rear sides are fixedly connected to the half gear (802). The sides of the half gears (802) that are far apart from each other are rotatably connected to the surface of the filter box (2). The front and rear sides of the bottom of the filter plate (7) are fixedly connected to the connecting frame (10). The top of the connecting frame (10) is fixedly connected to the spring (11). The top of the spring (11) is fixedly connected to the impact rod (804). The bottom end of the impact rod (804) penetrates through and extends out of the bottom of the connecting frame (10). The bottom of the impact rod (804) is fixedly connected to the rack (803). The rack (803) is used in conjunction with the half gear (802).

3. The silt separation device for water conservancy construction as described in claim 2, characterized in that: The bottom of each connecting frame (10) is fixedly connected to a stabilizing plate (12), and a stabilizing groove (13) is opened on the left side of each stabilizing plate (12). The right side of each rack (803) is slidably connected to the inside of the stabilizing groove (13).

4. The sludge separation device for water conservancy construction as described in claim 1, characterized in that: A receiving block (14) is fixedly connected to the right side of the box (1). A receiving groove (15) is provided on the top of the receiving block (14). Compression springs (16) are fixedly connected to the front and rear sides of the bottom of the receiving groove (15). A fixing block (17) is placed inside the receiving groove (15). The fixing block (17) is slidably connected to the inside of the receiving groove (15). The top of the compression springs (16) is fixedly connected to the bottom of the fixing block (17).

5. The sludge separation device for water conservancy construction as described in claim 4, characterized in that: The right side of the receiving block (14) is provided with a sliding groove (18), and the right side of the fixing block (17) is fixedly connected with a pressing handle (19), which is slidably connected to the inside of the sliding groove (18).

6. The sludge separation device for water conservancy construction as described in claim 1, characterized in that: The top of the box (1) is provided with a through groove (20), and the front and rear sides of the inner wall of the box (1) are fixedly connected with support blocks (21). The inside of the box (1) is provided with a mudguard (22), which is slidably connected to the inside of the through groove (20). The top of the mudguard (22) is fixedly connected with a pull handle (23).

7. The sludge separation device for water conservancy construction as described in claim 1, characterized in that: A number of support rods (24) are fixedly connected to the right side of the inner wall of the box (1), and the support rods (24) are evenly distributed on the inner wall of the box (1).