Wallboard splicing pointing tool capable of preventing mortar from overflowing
The automated mortar filling tool, driven by a motor and controlled by a one-way valve, solves the problems of uneven filling and high labor intensity associated with manual grouting tools. It achieves efficient and uniform mortar filling and prevents overflow, thus improving construction quality and efficiency.
Patent Information
- Application Number
- CN202423270896.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing grouting tools require operators to manually squeeze mortar, leading to uneven filling, overfilling, and increased labor intensity, which affects construction quality and efficiency.
The system employs an eccentric wheel driven by a motor, combined with a one-way valve and a rubber conduit, to automatically control mortar filling and scrape off excess mortar. It is equipped with a detachable discharge pipe structure to achieve automated mortar filling and flexible installation.
It improves construction efficiency, reduces the physical exertion of operators, ensures uniform mortar distribution and prevents overflow, and enhances construction quality and aesthetics.
Smart Images
Figure CN223838513U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building construction tools, and in particular to a wall panel splicing and grouting tool that prevents mortar overflow. Background Technology
[0002] During the construction process, grouting is required when splicing wall panels. Mortar is used to fill the gaps between two adjacent wall panels, which effectively makes the connection between adjacent wall panels stronger, prevents wind, rain and moisture from penetrating the wall, and makes the wall surface clean, neat and beautiful. Grouting tools are used to fill the gaps between the wall panels with mortar.
[0003] However, most existing grouting tools require the operator to manually squeeze out the mortar. Manual squeezing can easily lead to uneven filling or overfilling, affecting the construction quality. Frequent squeezing also increases the operator's labor intensity and physical exertion. Therefore, a wall panel splicing grouting tool that prevents mortar overflow is proposed to solve the above problems. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a wall panel splicing and grouting tool to prevent mortar overflow, aiming to improve the problem that most existing grouting tools require the operator to manually squeeze out the mortar, which increases the operator's labor intensity and physical exertion.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: a wall panel splicing and grouting tool to prevent mortar overflow, comprising an installation component, a connecting block fixedly connected to the top of the installation component, a motor fixedly connected to the inner wall of the connecting block, a drive shaft fixedly connected to the output end of the motor, an eccentric wheel fixedly connected to the other end of the drive shaft, a connecting rod slidably connected to the top through hole of the installation component, a spring sleeved on the outside of the connecting rod, a limit plate fixedly connected to one end of the connecting rod, a piston fixedly connected to the other end of the connecting rod, a one-way valve fixedly connected to the outside of the piston, a conduit fixedly connected to the outside of the one-way valve, a material storage groove inside the installation component, a partition plate fixedly connected to the inside of the installation component, a movable groove inside the installation component, a one-way valve fixedly connected to the inner wall of the movable groove, a limit block fixedly connected to the bottom of the installation component, a discharge pipe slidably connected to the bottom of the limit block, and a disassembly assembly installed inside the limit block for disassembling the discharge pipe.
[0006] As a further description of the above technical solution:
[0007] The disassembly assembly includes two pull rods. The pull rods are slidably connected to the inside of the limiting block. A second spring is sleeved on the outside of the pull rods. A baffle is fixedly connected to the other end of the pull rods. A locking block is fixedly connected to the other side of the baffle. Two support grooves are opened inside the limiting block. The outer sides of the two locking grooves on the outside of the discharge pipe are slidably connected to the top of the limiting plate. One end of the first spring is fixedly connected to the bottom of the limiting plate, and the other end of the first spring is fixedly connected to the top of the mounting component.
[0008] As a further description of the above technical solution:
[0009] The outer side of the eccentric wheel is slidably connected to the top of the limiting plate, one end of the first spring is fixedly connected to the bottom of the limiting plate, and the other end of the first spring is fixedly connected to the top of the mounting component.
[0010] As a further description of the above technical solution:
[0011] The piston is slidably connected to the inner wall of the movable groove, the connecting rod is slidably connected to the outer side of the partition plate, and the conduit is made of rubber.
[0012] As a further description of the above technical solution:
[0013] A scraper is fixedly connected to the bottom of the mounting component, and the scraper is set in an arc shape.
[0014] As a further description of the above technical solution:
[0015] The mounting component is externally fixedly connected to a feed pipe, and a cover plate is threadedly connected to the outside of the feed pipe. The feed pipe is connected to the storage tank.
[0016] As a further description of the above technical solution:
[0017] The longitudinal section of the baffle is square, and the outer side of the baffle is slidably connected to the inner wall of the support groove.
[0018] As a further description of the above technical solution:
[0019] The shape of the card block matches the card slot, and the card block and the card slot are plugged into each other.
[0020] This utility model has the following beneficial effects:
[0021] 1. In this utility model, when the protrusion of the eccentric wheel contacts the top of the limiting plate, the mortar enters the discharge pipe through the one-way valve two, and then the feed pipe fills the gap with mortar along the gap. At this time, the scraper scrapes away the excess mortar to prevent the mortar from overflowing from the gap. When the concave part of the eccentric wheel contacts the top of the limiting plate, the mortar enters the interior of the movable groove through the one-way valve one, and is automatically squeezed out, which helps to improve construction efficiency.
[0022] 2. In this utility model, by pulling the pull rod, the pull rod drives the locking block to disengage from the locking slot through the baffle. At this time, the discharge pipe is separated from the limiting block, thus completing the disassembly of the discharge pipe. When it is necessary to install the discharge pipe, pull the pull rod to both sides and repeat the above steps to fit the outside of the discharge pipe against the inner wall of the limiting block. Release the pull rod, and the locking block will be inserted into the inside of the locking slot, thus completing the installation of the discharge pipe. By disassembling the discharge pipe, the grouting tool becomes more flexible. Attached Figure Description
[0023] Figure 1 This is a perspective view of a wall panel splicing and grouting tool that prevents mortar overflow, as proposed in this utility model.
[0024] Figure 2 A cross-sectional view of the installation component of a wall panel splicing and grouting tool for preventing mortar overflow proposed in this utility model;
[0025] Figure 3 This is a cross-sectional view of the limiting block of a wall panel splicing and grouting tool that prevents mortar overflow, as proposed in this utility model.
[0026] Legend:
[0027] 1. Mounting component; 2. Connecting block; 3. Motor; 4. Drive shaft; 5. Eccentric wheel; 6. Limiting plate; 7. Spring 1; 8. Connecting rod; 9. Feed pipe; 10. Limiting block; 11. Scraper; 12. Pull rod; 13. Discharge pipe; 14. Storage tank; 15. Partition plate; 16. Guide tube; 17. One-way valve 1; 18. Piston; 19. One-way valve 2; 20. Support groove; 21. Spring 2; 22. Baffle; 23. Locking block; 24. Locking groove; 25. Movable groove. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Reference Figure 1 , Figure 2 and Figure 3 This utility model provides an embodiment of a wall panel splicing and grouting tool to prevent mortar overflow, comprising an installation component 1, a connecting block 2 fixedly connected to the top of the installation component 1, a motor 3 fixedly connected to the inner wall of the connecting block 2, a transmission shaft 4 fixedly connected to the output end of the motor 3, an eccentric wheel 5 fixedly connected to the other end of the transmission shaft 4, a connecting rod 8 slidably connected to the top through hole of the installation component 1, a spring 7 sleeved on the outside of the connecting rod 8, a limit plate 6 fixedly connected to one end of the connecting rod 8, and a piston 18 fixedly connected to the other end of the connecting rod 8. Piston 18 is externally fixedly connected to one-way valve 17, and one-way valve 17 is externally fixedly connected to conduit 16. The inside of mounting part 1 is provided with storage tank 14, and the inside of mounting part 1 is fixedly connected to partition plate 15. The inside of mounting part 1 is provided with movable groove 25, and one-way valve 19 is fixedly connected to the inner wall of movable groove 25. The bottom of mounting part 1 is fixedly connected to limit block 10, and the bottom of limit block 10 is slidably connected to discharge pipe 13. The inside of limit block 10 is installed with disassembly assembly, which is used to disassemble discharge pipe 13.
[0030] Furthermore, motor 3 is first started. The output end of motor 3 drives the transmission shaft 4 to rotate, which in turn drives the eccentric wheel 5 to rotate simultaneously. When the protrusion of the eccentric wheel 5 contacts the top of the limiting plate 6, the eccentric wheel 5 causes the limiting plate 6 to slide, which in turn causes the piston 18 to slide along the inner wall of the movable groove 25. At this time, one-way valve 17 is closed and one-way valve 19 is opened. Under the push of the piston 18, the mortar inside the movable groove 25 enters the discharge pipe 13, and then the discharge pipe 13 fills the gap with mortar. Meanwhile, the scraper 11 scrapes away excess mortar, effectively preventing mortar from overflowing from the seam. When the recess of the eccentric wheel 5 contacts the top of the limiting plate 6, the limiting plate 6, under the elastic force of the spring 7, drives the piston 18 to reset via the connecting rod 8. At this time, the one-way valve 17 opens and the one-way valve 19 closes. The mortar inside the storage tank 14 enters the interior of the movable tank 25 under the transport of the guide pipe 16. This process is repeated, and the automatic extrusion discharge effectively reduces the physical exertion of the operator, making the operation easier and more sustainable.
[0031] Reference Figure 1 and Figure 3 The disassembly assembly includes two pull rods 12. The pull rods 12 are slidably connected to the inside of the limiting block 10. A spring 21 is sleeved on the outside of the pull rods 12. A baffle 22 is fixedly connected to the other end of the pull rods 12. A locking block 23 is fixedly connected to the other side of the baffle 22. Two support grooves 20 are opened inside the limiting block 10. Two locking slots 24 are opened on the outside of the discharge pipe 13. The longitudinal section of the baffle 22 is square. The outside of the baffle 22 is slidably connected to the inner wall of the support groove 20. The shape of the locking block 23 matches the locking slot 24. The locking block 23 and the locking slot 24 are plugged into each other.
[0032] Furthermore, when it is necessary to disassemble the discharge pipe 13, pull the levers 12 to both sides to make the baffle 22 slide along the inner wall of the support groove 20, thereby causing the locking block 23 to slide simultaneously until the locking block 23 is completely retracted into the support groove 20. At this time, the discharge pipe 13 is separated from the limiting block 10, thus completing the disassembly of the discharge pipe 13. When it is necessary to install the discharge pipe 13, pull the levers 12 to both sides and repeat the above steps. At this time, the spring 21 is in a compressed state, which connects the outside of the discharge pipe 13 with the inside of the limiting block 10. When the inner wall of the limiting block 10 is in contact with the pull rod 12, the spring force of the second spring 21 causes the locking block 23 to engage with the inside of the slot 24, thus completing the installation of the discharge pipe 13. By disassembling the discharge pipe 13, the distribution of the filling mortar can be optimized, making the mortar distribution more uniform. When the pull rod 12 is pulled, the outer side of the baffle 22 slides along the inner wall of the support groove 20, ensuring the reliability of the baffle 22. By locking the locking block 23 with the slot 24, the discharge pipe 13 is further fixed, improving the stability of the discharge pipe 13.
[0033] Reference Figure 1 and Figure 2 The outer side of the eccentric wheel 5 is slidably connected to the top of the limiting plate 6; one end of the spring 7 is fixedly connected to the bottom of the limiting plate 6; the other end of the spring 7 is fixedly connected to the top of the mounting part 1; the outer side of the piston 18 is slidably connected to the inner wall of the movable groove 25; the outer side of the connecting rod 8 is slidably connected to the outer side of the partition plate 15; the material of the guide tube 16 is rubber; a scraper 11 is fixedly connected to the bottom of the mounting part 1, and the scraper 11 is set in an arc shape; a feed pipe 9 is fixedly connected to the outer side of the mounting part 1, and a cover plate is threadedly connected to the outer side of the feed pipe 9; the feed pipe 9 is connected to the storage tank 14.
[0034] Furthermore, the eccentric wheel 5 causes the limiting plate 6 to slide downwards, and the limiting plate 6 and the mounting part 1 limit the spring 7, making the force distribution of the spring 7 more uniform. When the outside of the eccentric wheel 5 contacts the limiting plate 6, the piston 18 slides along the inner wall of the movable groove 25, increasing the stability of the piston 18. The connecting rod 8 slides on the outside of the partition plate 15, making the structure more effective. The guide tube 16 is made of rubber, which is not easily deformed and effectively prevents mortar leakage. The scraper 11 can effectively scrape off excess mortar, effectively preventing mortar overflow and improving the aesthetics of the filling. The scraper 11 is designed in an arc shape, and when the scraper 11 is tilted, it can fully play its guiding role and prevent mortar from falling to the ground. The mortar enters the storage tank 14 through the feed pipe 9 to ensure the continuity of work. The cover plate prevents external debris from entering the interior of the storage tank 14 and avoids internal mortar leakage, which would cause mortar waste.
[0035] Working principle: First, start motor 3. Motor 3 drives eccentric wheel 5 to rotate through transmission shaft 4. When the protrusion of eccentric wheel 5 contacts the top of limit plate 6, under the traction of eccentric wheel 5, limit plate 6 drives connecting rod 8 to slide, which in turn drives piston 18 to slide simultaneously. At this time, one-way valve 17 closes and one-way valve 29 opens. Piston 18 pushes the mortar inside movable groove 25 into discharge pipe 13, and discharge pipe 13 fills the gap with mortar along the gap. At the same time, scraper 11 removes excess mortar. The mortar is scraped off to prevent it from overflowing into the joint and causing secondary pollution. When the recess of the eccentric wheel 5 contacts the top of the limiting plate 6, the limiting plate 6, under the elastic force of the spring 7, drives the piston 18 to reset through the connecting rod 8. At this time, the one-way valve 17 opens and the one-way valve 19 closes. The mortar inside the storage tank 14 enters the interior of the movable tank 25 under the conveying of the guide pipe 16. This process is repeated to accurately measure the amount of mortar used for joint filling. Through automatic extrusion, the material is discharged, effectively saving time and labor costs, thereby improving construction efficiency.
[0036] Additionally, when it is necessary to disassemble the discharge pipe 13, pull the pull rod 12 to both sides. The pull rod 12 drives the baffle 22 to slide, which in turn drives the locking block 23 to slide simultaneously until the locking block 23 is completely disengaged from the slot 24. At this time, the discharge pipe 13 is separated from the limiting block 10, thus completing the disassembly of the discharge pipe 13. When it is necessary to install the discharge pipe 13, pull the pull rod 12 to both sides and repeat the above steps. At this time, the second spring 21 is in a compressed state, which makes the outside of the discharge pipe 13 fit against the inner wall of the limiting block 10. Release the pull rod 12, and under the elastic force of the second spring 21, the locking block 23 is inserted into the inside of the slot 24, thus completing the installation of the discharge pipe 13. By disassembling the discharge pipe 13, the grouting tool can adapt to different construction environments and is more flexible.
[0037] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A wall panel splicing and grouting tool to prevent mortar overflow, comprising an installation component (1), characterized in that: A connecting block (2) is fixedly connected to the top of the mounting component (1), a motor (3) is fixedly connected to the inner wall of the connecting block (2), a transmission shaft (4) is fixedly connected to the output end of the motor (3), an eccentric wheel (5) is fixedly connected to the other end of the transmission shaft (4), a connecting rod (8) is slidably connected to the top through hole of the mounting component (1), a spring (7) is sleeved on the outside of the connecting rod (8), a limit plate (6) is fixedly connected to one end of the connecting rod (8), a piston (18) is fixedly connected to the other end of the connecting rod (8), and a one-way valve (17) is fixedly connected to the outside of the piston (18). The outer side of the one-way valve (17) is fixedly connected to a conduit (16), the inside of the mounting part (1) is provided with a storage tank (14), the inside of the mounting part (1) is fixedly connected to a partition plate (15), the inside of the mounting part (1) is provided with a movable groove (25), the inner wall of the movable groove (25) is fixedly connected to a one-way valve (19), the bottom of the mounting part (1) is fixedly connected to a limit block (10), the bottom of the limit block (10) is slidably connected to a discharge pipe (13), the inside of the limit block (10) is equipped with a disassembly assembly, the disassembly assembly is used to disassemble the discharge pipe (13).
2. The wall panel splicing and grouting tool for preventing mortar overflow according to claim 1, characterized in that: The disassembly assembly includes two pull rods (12), the outside of which is slidably connected to the inside of the limiting block (10), and the outside of which is fitted with a spring (21). The other end of the pull rod (12) is fixedly connected to a baffle (22), and the other side of the baffle (22) is fixedly connected to a locking block (23). The inside of the limiting block (10) has two support grooves (20), and the outside of the discharge pipe (13) has two locking grooves (24).
3. The wall panel splicing and grouting tool for preventing mortar overflow according to claim 1, characterized in that: The outer side of the eccentric wheel (5) is slidably connected to the top of the limiting plate (6), one end of the spring (7) is fixedly connected to the bottom of the limiting plate (6), and the other end of the spring (7) is fixedly connected to the top of the mounting part (1).
4. The wall panel splicing and grouting tool for preventing mortar overflow according to claim 1, characterized in that: The piston (18) is slidably connected to the inner wall of the movable groove (25), the connecting rod (8) is slidably connected to the outer side of the spacer (15), and the conduit (16) is made of rubber.
5. A wall panel splicing and grouting tool to prevent mortar overflow according to claim 1, characterized in that: The bottom of the mounting component (1) is fixedly connected to a scraper (11), and the scraper (11) is set in an arc shape.
6. The wall panel splicing and grouting tool for preventing mortar overflow according to claim 1, characterized in that: The mounting component (1) is externally fixedly connected to a feed pipe (9), and a cover plate is threadedly connected to the outside of the feed pipe (9). The feed pipe (9) is connected to the storage tank (14).
7. A wall panel splicing and grouting tool to prevent mortar overflow according to claim 2, characterized in that: The longitudinal section of the baffle (22) is square, and the outer side of the baffle (22) is slidably connected to the inner wall of the support groove (20).
8. A wall panel splicing and grouting tool to prevent mortar overflow according to claim 2, characterized in that: The shape of the card block (23) matches the card slot (24), and the card block (23) and the card slot (24) are plug-in mating.