Signal controller of industrial automatic control instrument
By introducing a fixed bracket, lead screw, pull plate, and reset mechanism into the signal controller of the industrial automatic control instrument, the problems of parts affecting stability and maintenance are solved, and the controller can be stably disassembled and conveniently replaced, thus improving the efficiency of use and maintenance.
Patent Information
- Application Number
- CN202520465336.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-18
AI Technical Summary
The existing industrial automatic control instrument signal controllers have parts on the surface of the housing after disassembly, which affects stability and maintenance. Furthermore, after long-term use, the damaged parts are difficult to replace, affecting the stability of use and the convenience of maintenance.
A structure including a fixed frame, lead screw, pull plate, clamping plate and reset mechanism is designed. The stability of the controller body is increased by the protective frame and guide mechanism, and the parts can be replaced by the detachable reset mechanism.
This design allows the controller body to be placed stably after disassembly, reducing maintenance obstacles and facilitating the replacement of damaged parts, thus improving operational stability and ease of maintenance.
Smart Images

Figure CN223840031U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of controller technology, specifically to an industrial automatic control instrument signal controller. Background Technology
[0002] Industrial automation instruments are instruments used to detect, display, record, or control process parameters during industrial production. They are also called industrial instruments or (industrial) process detection and control instruments. Signal controllers are commonly used devices in industrial automatic control.
[0003] A search revealed a Chinese patent document disclosing an industrial automatic control instrument signal controller [Application No.: CN202420061344.2]. This industrial automatic control instrument signal controller includes a controller housing, with an interface on the back of the housing. Fixing plates are fixedly connected to both the front and back of the housing. A fixing rod is slidably connected to the top of the fixing plates. A connecting base plate is provided at the bottom of the housing, with a slot at its bottom. The bottom of the fixing rod extends through the slot, and a locking block is provided inside the slot. The top of the locking block is fixedly connected to the bottom of the fixing rod. A pulling plate is fixedly connected to the top of the fixing rod, and a pushing spring is fixedly connected to the bottom of the pulling plate.
[0004] The controller disclosed in this patent allows for easy removal of the controller housing from the connecting base plate during use. However, after the controller housing is removed, the numerous parts on the surface of the housing can affect the flatness of the bottom of the housing, thus affecting the stability of the housing when placed on a table. Furthermore, the numerous parts on the surface of the housing can also hinder maintenance work. In addition, after prolonged use, when the push spring or other parts used for fixing are damaged, it is inconvenient for staff to replace them, which affects the subsequent use of the controller. Utility Model Content
[0005] The purpose of this invention is to provide an industrial automatic control instrument signal controller to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an industrial automatic control instrument signal controller, comprising a controller body and a connecting plate for supporting the controller body, and further comprising:
[0007] A horizontal plate is fixedly connected to the top of a connecting plate. The controller body is detachably connected to the top of the connecting plate. A fixing frame is fixedly connected to the top of the horizontal plate. A first sliding groove is formed on the surface of the fixing frame. A lead screw is movably connected to the inner wall of the first sliding groove. A pull plate is fixedly connected to one end of the lead screw. A locking plate is fixedly connected to both sides of the surface of the pull plate. A limit groove is formed on the surface of the fixing frame. The surface of the locking plate is in contact with the inner wall of the limit groove. An extension plate is fixedly connected to the surface of the controller body. A second sliding groove and a first locking groove are formed on the surface of the extension plate. The surface of the locking plate is in contact with the inner wall of the first locking groove. The surface of the lead screw is in contact with the inner wall of the second sliding groove.
[0008] An auxiliary plate is slidably sleeved on the surface of the lead screw. The surface of the auxiliary plate is in contact with the surface of the fixed frame. A reset mechanism is provided on the surface of the auxiliary plate. A through groove is opened on the surface of the fixed frame. A guide mechanism is provided inside the through groove.
[0009] Preferably, the surface of the fixing frame is provided with a slot, the surface of the extension plate is in contact with the inner wall of the slot, and a second slot is provided above and below the inner wall of the slot, and the surface of the card plate is in contact with the inner wall of the second slot.
[0010] Preferably, protective frames are hinged to both sides of the top of the horizontal plate, and the height of the top of the protective frames is equal to the height of the top of the controller body.
[0011] Preferably, the reset mechanism includes a compression spring, a movable plate, and a threaded collar. The movable plate is detachably connected to the surface of the lead screw, the compression spring is sleeved on the surface of the lead screw, and the threaded collar is rotatably connected to the surface of the movable plate. The two ends of the compression spring are in contact with the surfaces of the auxiliary plate and the movable plate, respectively, and the threaded collar is threaded onto the surface of the lead screw.
[0012] Preferably, a light rod is fixedly connected to the surface of the auxiliary plate, and the light rod slides through the movable plate.
[0013] Preferably, the guiding mechanism includes a sleeve, a guide plate, and a rectangular plate. The sleeve is slidably sleeved on the surface of the lead screw, the guide plate is fixedly connected to the surface of the sleeve, the rectangular plate is fixedly connected to the surface of the guide plate, and the surfaces of the guide plate and the rectangular plate are slidably connected to the inner wall of the through groove and the surface of the fixing frame, respectively.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] When in use, this utility model allows the mounting bracket to be used to protect the controller body after installation. After the controller body is removed, it can be placed stably on the table for maintenance, reducing the obstruction of maintenance work by too many parts. In addition, the reset mechanism can be removed and some of the fixed and damaged parts can be replaced. This solves the problem that in some existing controllers, too many parts on the surface of the controller housing can affect maintenance work and the stability of the controller housing when placed on the table. It also solves the problem that in some existing controllers, it is inconvenient for staff to replace some damaged parts after long-term use. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2 This is a three-dimensional structural diagram of the protective frame after it has been flipped over.
[0018] Figure 3 This is a three-dimensional structural diagram of the present invention with the protective frame removed;
[0019] Figure 4 This is a three-dimensional structural diagram of the present invention with the controller body and the connecting plate separated.
[0020] Figure 5 This is a partial three-dimensional structural schematic diagram of the present invention;
[0021] Figure 6 This is a three-dimensional structural diagram of the fixing frame cut open according to the present invention;
[0022] Figure 7 This is a three-dimensional structural diagram of the sleeve cut open according to the present invention.
[0023] In the diagram: 1. Connecting plate; 2. Horizontal plate; 3. Protective frame; 4. Controller body; 5. Extension plate; 6. First slot; 7. Fixing frame; 8. Lead screw; 9. Pull plate; 10. Locking plate; 11. First sliding groove; 12. Limiting groove; 13. Second slot; 14. Auxiliary plate; 15. Reset mechanism; 151. Compression spring; 152. Moving plate; 153. Threaded collar; 16. Smooth rod; 17. Through groove; 18. Guide mechanism; 181. Sleeve; 182. Guide plate; 183. Rectangular plate. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-7 As shown, an industrial automatic control instrument signal controller includes a controller body 4 and a connecting plate 1 for supporting the controller body 4. The controller body 4 is detachably connected to the top of the connecting plate 1. Horizontal plates 2 are fixedly connected to both sides of the top of the connecting plate 1. A fixing frame 7 is fixedly connected to the top of the horizontal plates 2. A first sliding groove 11 is formed on the surface of the fixing frame 7. A lead screw 8 is movably connected to the inner wall of the first sliding groove 11. A pull plate 9 is fixedly connected to one end of the lead screw 8. A handle is rotatably connected to the surface of the pull plate 9. During use, the operator can rotate the handle and pull the pull plate 9. Both sides of the surface of the pull plate 9 are fixedly connected to... The card plate 10 and the fixing frame 7 have limit grooves 12 on their surfaces. The surface of the card plate 10 is in contact with the inner wall of the limit groove 12. The surface of the lead screw 8 is slidably fitted with an auxiliary plate 14. The surface of the auxiliary plate 14 is in contact with the surface of the fixing frame 7. The surface of the auxiliary plate 14 is provided with a reset mechanism 15. The surface of the fixing frame 7 has a through groove 17. The inside of the through groove 17 is provided with a guide mechanism 18. The surfaces of both sides of the controller body 4 are fixedly connected with extension plates 5. The surface of the extension plates 5 has a second sliding groove and a first card groove 6. The surface of the card plate 10 is in contact with the inner wall of the first card groove 6. The surface of the lead screw 8 is in contact with the inner wall of the second sliding groove.
[0026] The surface of the fixing frame 7 is provided with a slot, the surface of the extension plate 5 is in contact with the inner wall of the slot, and the upper and lower sides of the inner wall of the slot are provided with second slots 13. The surface of the clamping plate 10 is in contact with the inner wall of the second slots 13. This can increase the stability of the position of the extension plate 5 and increase the stability of the clamping plate 10 when limiting the extension plate 5.
[0027] Both sides of the top of the horizontal plate 2 are hinged with protective frames 3. When in use, the protective frames 3 can cover and protect the fixing frame 7 to increase the stability of the controller body 4 after installation. The height of the top of the protective frame 3 is equal to the height of the top of the controller body 4.
[0028] The reset mechanism 15 includes a compression spring 151, a movable plate 152, and a threaded collar 153. The movable plate 152 is detachably connected to the surface of the lead screw 8. The compression spring 151 is sleeved on the surface of the lead screw 8. The threaded collar 153 is rotatably connected to the surface of the movable plate 152. The two ends of the compression spring 151 are in contact with the surfaces of the auxiliary plate 14 and the movable plate 152, respectively. The threaded collar 153 is threaded onto the surface of the lead screw 8. After the operator sleeves the compression spring 151 onto the surface of the lead screw 8, the movable plate 152 can be reset. The threaded collar 153 is fitted onto the surface of the lead screw 8 and rotated to adjust the position of the moving plate 152. At this time, the moving plate 152 cooperates with the auxiliary plate 14 to restrict the position of the compression spring 151 for subsequent use. When the operator pulls the lead screw 8 through the pull plate 9, the threaded collar 153 moves with the lead screw 8 and drives the moving plate 152 to move. The compression spring 151 is compressed by force. Then, under the elastic force of the compression spring 151, the moving plate 152 is forced to move the threaded collar 153 to reset the lead screw 8.
[0029] A light rod 16 is fixedly connected to the surface of the auxiliary plate 14. The light rod 16 slides through the moving plate 152. The stability of the moving plate 152 during movement can be increased by setting the light rod 16.
[0030] The guiding mechanism 18 includes a sleeve 181, a guide plate 182, and a rectangular plate 183. The sleeve 181 is slidably sleeved on the surface of the lead screw 8. The guide plate 182 is fixedly connected to the surface of the sleeve 181. The rectangular plate 183 is fixedly connected to the surface of the guide plate 182. The surfaces of the guide plate 182 and the rectangular plate 183 are slidably connected to the inner wall of the through groove 17 and the surface of the fixing frame 7, respectively. When the lead screw 8 moves, the sleeve 181 can support and guide the lead screw 8. When the operator adjusts the height of the lead screw 8, the guide plate 182 and the rectangular plate 183 cooperate to guide and limit the position of the sleeve 181, thereby increasing the stability of the lead screw 8 when it moves.
[0031] Working principle: The operator installs the connecting plate 1 on the industrial automatic control instrument. When the controller body 4 needs to be disassembled and repaired, the operator can rotate the protective frame 3 and pull the pull plate 9. At this time, the clamping plate 10 and the lead screw 8 move with the pull plate 9, and the contact between the clamping plate 10 and the first clamping slot 6 and the second clamping slot 13 is released. The compression spring 151 is shortened by force. After the limit on the extension plate 5 is released, the operator can lift the controller body 4 and remove the controller body 4. At this time, the controller body 4 can be stably placed on the table for repair. While pulling the pull plate 9, the operator can also press the pull plate 9 down. At this time, the lead screw 8 can drive the guide mechanism 18 to descend. Then, under the action of the elastic force of the compression spring 151, the clamping plate 10 and the lower... The second slot 13 can be used for initial positioning. Finally, the operator places the controller body 4 on the connecting plate 1 and the extension plate 5 inside the slot. The position of the controller body 4 is initially restricted. Then, the operator pulls the pull plate 9 to move the lead screw 8, and the controller body 4 can be lowered. Then, the operator raises the pull plate 9, and the locking plate 10 moves accordingly. Then, under the action of the compression spring 151, the locking plate 10 can pass through the first slot 6 and the upper second slot 13, thereby reinforcing the position of the extension plate 5 and increasing the stability of the controller body 4. The operator flips the protective frame 3 to cover the fixing frame 7 through the protective frame 3, thereby reinforcing the stability of the controller body 4 after installation.
[0032] In addition, after prolonged use, the operator can rotate the threaded collar 153 to remove the moving plate 152, thereby replacing worn parts, so that the lead screw 8 and the threaded collar 153 can work together and the effect of the compression spring 151 can be improved.
[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An industrial automatic control instrument signal controller, comprising a controller body (4) and a connecting plate (1) for supporting the controller body (4), characterized in that, Also includes: A horizontal plate (2) is fixedly connected to the top of the connecting plate (1). The controller body (4) is detachably connected to the top of the connecting plate (1). A fixed frame (7) is fixedly connected to the top of the horizontal plate (2). A first sliding groove (11) is opened on the surface of the fixed frame (7). A lead screw (8) is movably connected to the inner wall of the first sliding groove (11). A pull plate (9) is fixedly connected to one end of the lead screw (8). A clamping plate (10) is fixedly connected to both sides of the surface of the pull plate (9). A limit groove (12) is opened on the surface of the fixed frame (7). The surface of the clamping plate (10) is in contact with the inner wall of the limit groove (12). An extension plate (5) is fixedly connected to the surface of the controller body (4). A second sliding groove and a first clamping groove (6) are opened on the surface of the extension plate (5). The surface of the clamping plate (10) is in contact with the inner wall of the first clamping groove (6). The surface of the lead screw (8) is in contact with the inner wall of the second sliding groove. A surface auxiliary plate (14) is slidably sleeved on the lead screw (8). The surface of the auxiliary plate (14) is in contact with the surface of the fixed frame (7). A reset mechanism (15) is provided on the surface of the auxiliary plate (14). A through groove (17) is opened on the surface of the fixed frame (7). A guide mechanism (18) is provided inside the through groove (17).
2. The industrial automatic control instrument signal controller according to claim 1, characterized in that: The surface of the fixing frame (7) is provided with a slot, the surface of the extension plate (5) is in contact with the inner wall of the slot, and a second slot (13) is provided above and below the inner wall of the slot, and the surface of the card plate (10) is in contact with the inner wall of the second slot (13).
3. The industrial automatic control instrument signal controller according to claim 1, characterized in that: The top of the horizontal plate (2) is hinged to both sides of a protective frame (3), and the height of the top of the protective frame (3) is equal to the height of the top of the controller body (4).
4. The industrial automatic control instrument signal controller according to claim 1, characterized in that: The reset mechanism (15) includes a compression spring (151), a moving plate (152), and a threaded collar (153). The moving plate (152) is detachably connected to the surface of the lead screw (8). The compression spring (151) is sleeved on the surface of the lead screw (8). The threaded collar (153) is rotatably connected to the surface of the moving plate (152). The two ends of the compression spring (151) are in contact with the surfaces of the auxiliary plate (14) and the moving plate (152), respectively. The threaded collar (153) is threaded on the surface of the lead screw (8).
5. The industrial automatic control instrument signal controller according to claim 4, characterized in that: A light rod (16) is fixedly connected to the surface of the auxiliary plate (14), and the light rod (16) slides through the moving plate (152).
6. The industrial automatic control instrument signal controller according to claim 1, characterized in that: The guiding mechanism (18) includes a sleeve (181), a guide plate (182), and a rectangular plate (183). The sleeve (181) is slidably sleeved on the surface of the lead screw (8). The guide plate (182) is fixedly connected to the surface of the sleeve (181). The rectangular plate (183) is fixedly connected to the surface of the guide plate (182). The surfaces of the guide plate (182) and the rectangular plate (183) are slidably connected to the inner wall of the through groove (17) and the surface of the fixing frame (7), respectively.
Citation Information
Patent Citations
Signal controller of industrial automatic control instrument
CN221634153U