Rotary kiln

By introducing a motor-driven toothed plate and movable block design into the rotary kiln, the problem of uneven packing in the rotary kiln was solved, quantitative feeding was achieved, and the calcination quality and ease of operation were improved.

CN223840888UActive Publication Date: 2026-01-27TIANJIN KECARBON ENVIRONMENTAL PROTECTION ENG CO LTD
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Patent Information

Application Number
CN202422803628.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2026-01-27
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

Existing rotary kilns have difficulty controlling the amount of raw material fed at one time during filling, resulting in too much or too little material being fed, which affects the quality of calcination processing.

Method used

A rotary kiln feeding assembly was designed, including a motor-driven toothed plate and a movable block. The motor controls the movement of the toothed plate to achieve quantitative addition of activated carbon raw materials. Combined with the design of the storage tank and the discharge port, it ensures that the amount of raw materials added each time is consistent.

Benefits of technology

This technology enables quantitative feeding of the rotary kiln, improving the quality of calcination and the ease of operation, while also enhancing the stability and service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rotary kilns, and discloses a rotary kiln which comprises a feeding assembly. The feeding assembly comprises a rotary kiln body, wherein a fixed seat is arranged on the outer side of the rotary kiln body and communicates with the rotary kiln body; the box body is arranged at the top of the fixed seat; the feeding hole is formed in the top of the box body; the discharge hole is formed in the bottom of the box body and is communicated with the rotary kiln body; according to the rotary kiln, a motor is started to drive a toothed plate and a movable block to move, so that an activated carbon raw material in a storage barrel can be added into a storage tank, then the motor is started again to reset the movable block, and the activated carbon raw material is added into the rotary kiln body; in this way, activated carbon can be quantitatively added into the rotary kiln body every time, then quantitative filling can be conducted on the rotary kiln body quantitatively by repeating the operation, the device is easy to operate, quantitative feeding can be conveniently conducted on the rotary kiln body, and the quality of raw material calcination processing is improved.
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Description

Technical Field

[0001] This utility model relates to the field of rotary kiln technology, specifically to a rotary kiln. Background Technology

[0002] Activated carbon is a general term for carbon materials that are prepared from carbon-containing raw materials such as wood, coal, and petroleum coke through pyrolysis and activation. It has a well-developed pore structure, a large specific surface area, and abundant surface chemical groups, and has a strong specific adsorption capacity.

[0003] Activated carbon requires the use of rotary kilns during processing. Rotary kilns generally refer to rotary bed kilns, which are rotary calcining kilns (commonly known as rotary kilns). They are similar in appearance to rotary beds and belong to the category of building materials equipment. Rotary kilns can be divided into cement kilns, metallurgical and chemical kilns, and lime kilns according to the different materials they process.

[0004] Existing rotary kilns make it difficult to control the amount of raw material fed at one time during filling, resulting in too much or too little material being fed at one time, which affects the quality of the raw material calcination process. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a rotary kiln that facilitates quantitative feeding. This solves the problem that existing rotary kilns, when filling, cannot easily control the amount of raw material fed at one time, resulting in excessive or insufficient feeding, which affects the quality of the raw material calcination process.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a rotary kiln, comprising a feeding assembly; the feeding assembly comprising: a rotary kiln body, with a fixed base disposed on its outer side and connected thereto; a housing disposed on the top of the fixed base; a feed inlet disposed on the top of the housing; a discharge outlet disposed on the bottom of the housing and connected to the rotary kiln body; a movable block disposed on the inner side of the housing; a storage trough disposed on the top of the movable block; a through slot disposed on the housing; a toothed plate disposed on the movable block and passing through the through slot; a motor disposed on the housing; a gear disposed on the output shaft of the motor and meshing with the toothed plate; and a storage hopper disposed on the housing and connected to the feed inlet.

[0009] In some embodiments, the movable block is provided with auxiliary components, the auxiliary components including: pulleys symmetrically arranged on the movable block; and grooves symmetrically formed on the housing.

[0010] In some embodiments, the auxiliary component further includes a baffle disposed on the toothed plate.

[0011] In some embodiments, the auxiliary component further includes a vibration motor disposed on the movable block.

[0012] In some embodiments, the housing and the mounting base are connected by bolts.

[0013] In some embodiments, the auxiliary component further includes a mating groove formed on the top of the mounting base.

[0014] In some embodiments, the auxiliary component further includes a collection box disposed on the mounting base.

[0015] In some embodiments, the auxiliary component further includes a rubber pad disposed inside the through groove.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, the present invention provides a rotary kiln with the following advantages:

[0018] This rotary kiln, by starting the motor, moves the toothed plate and movable block, allowing activated carbon raw materials from the storage hopper to be added to the storage tank. Then, starting the motor again resets the movable block, adding activated carbon raw materials to the inside of the rotary kiln body. In this way, a fixed amount of activated carbon can be added to the rotary kiln body each time. By repeating the above operation, the rotary kiln body can be quantitatively filled. This device is simple to operate, facilitates quantitative feeding of the rotary kiln body, and improves the quality of raw material calcination processing. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure of the box body of this utility model;

[0021] Figure 3 This is a schematic diagram of the internal structure of the frame of this utility model;

[0022] Figure 4 This is a schematic diagram of the bottom structure of the movable block of this utility model.

[0023] In the picture:

[0024] 1. Feeding assembly; 11. Rotary kiln body; 12. Fixed base; 13. Box body; 131. Feed inlet; 132. Discharge outlet; 14. Movable block; 141. Storage trough; 15. Through slot; 16. Toothed plate; 17. Motor; 171. Gear; 18. Storage bucket;

[0025] 2. Auxiliary components; 21. Pulley; 22. Slide rail; 23. Baffle; 24. Vibration motor; 25. Connecting groove; 26. Collection box; 27. Rubber pad. Detailed Implementation

[0026] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0027] It should be noted that all directional indications in the embodiments of this application are only used to explain the relative positional relationship and movement of each component in a specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0028] In this application, unless otherwise expressly specified and limited, the terms "connection," "fixed," etc., should be interpreted broadly. For example, "fixed" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0029] Activated carbon is a general term for carbon materials that are prepared from carbon-containing raw materials such as wood, coal, and petroleum coke through pyrolysis and activation. It has a well-developed pore structure, a large specific surface area, and abundant surface chemical groups, and has a strong specific adsorption capacity.

[0030] In related technologies, existing rotary kilns have difficulty controlling the amount of raw materials fed at one time during filling, resulting in too much or too little material being fed at one time, which affects the quality of the raw material calcination process.

[0031] To address some of the problems in related technologies, this application provides a rotary kiln. When it is necessary to quantitatively add material to the inside of the rotary kiln body 11, simply start the motor 17 to move the toothed plate 16 and the movable block 14. This allows the activated carbon raw material inside the storage bin 18 to be added to the storage trough 141. Then, start the motor 17 again to reset the movable block 14 and add the activated carbon raw material to the inside of the rotary kiln body 11. In this way, activated carbon can be quantitatively added to the inside of the rotary kiln body 11 each time. Repeating the above operation can quantitatively fill the rotary kiln body 11. This device is simple to operate, facilitates quantitative feeding of the rotary kiln body 11, and improves the quality of raw material calcination processing.

[0032] This application is described below with reference to the accompanying drawings and specific embodiments:

[0033] Combination Figures 1-4 This application provides a rotary kiln, including a feeding assembly 1. The feeding assembly 1 includes: a rotary kiln body 11 with a fixed base 12 on its outer side and connected thereto; a box body 13 disposed on the top of the fixed base 12; a feed inlet 131 opened on the top of the box body 13; a discharge outlet 132 opened on the bottom of the box body 13 and connected to the rotary kiln body 11; a movable block 14 disposed on the inner side of the box body 13; a storage trough 141 opened on the top of the movable block 14; a through groove 15 opened on the box body 13; a toothed plate 16 disposed on the movable block 14 and passing through the through groove 15; a motor 17 disposed on the box body 13; a gear 171 disposed on the output shaft of the motor 17 and meshing with the toothed plate 16; and a storage hopper 18 disposed on the box body 13 and connected to the feed inlet 131.

[0034] When it is necessary to quantitatively fill the rotary kiln body 11, the motor 17 is started by an external power source, which drives the gear 171 to rotate. The rotating gear 171 drives the toothed plate 16 that meshes with it to move, so that the feed port 131 opened at the top of the box 13 connects with the storage tank 141. In this way, the activated carbon inside the storage tank 18 will enter the inner side of the storage tank 141. After the filling is completed, the motor 17 is reversed, which can reset the movable block 14. In this way, the storage tank 141 will connect with the discharge port 132, and the discharge port 132 is connected to the fixed base 12. The toothed plate 16 can limit the bottom of the storage tank 18 to prevent the activated carbon inside the storage tank 18 from overflowing. The activated carbon leaks out. Since the space inside the storage tank 141 is fixed, the activated carbon can be added quantitatively to the rotary kiln body 11 each time. Then, the above operation can be repeated to quantitatively fill the rotary kiln body 11. The device is simple to operate and facilitates quantitative feeding of the rotary kiln body 11, which increases the quality of raw material calcination. The rotary kiln body 11 is a structure that desorbs impurities in the activated carbon and restores its original activity. Referring to paragraphs "

[0026] " and "

[0029] " in the specification of patent "CN219977055U", the device is common knowledge and will not be described in detail here.

[0035] In some embodiments, an auxiliary component 2 is provided on the movable block 14, the auxiliary component 2 including: pulleys 21 symmetrically arranged on the movable block 14; and grooves 22 symmetrically formed on the housing 13.

[0036] Pulleys 21 are symmetrically arranged on both sides of the movable block 14, and sliding grooves 22 are symmetrically opened on the inner side of the housing 13. When the movable block 14 moves left and right, the pulleys 21 can move inside the sliding grooves 22, which makes the movable block 14 move more conveniently and smoothly, and increases the structural stability of the device.

[0037] In some embodiments, the auxiliary component 2 further includes a baffle 23 disposed on the toothed plate 16.

[0038] A baffle 23 is provided at one end of the toothed plate 16, which can limit the toothed plate 16 and limit the range of motion of the movable block 14. This prevents the tail of the movable block 14 from hitting the inside of the housing 13 every time it moves, thus avoiding damage to other parts and increasing the service life of the device.

[0039] In some embodiments, the auxiliary component 2 further includes a vibration motor 24 disposed on the movable block 14.

[0040] A vibration motor 24 is installed on one side of the movable block 14. When in use, the vibration motor 24 is activated to make the movable block 14 vibrate, which can effectively prevent activated carbon from clogging the inside of the storage tank 141, making it more convenient to use.

[0041] In some embodiments, the housing 13 and the mounting base 12 are connected by bolts.

[0042] The housing 13 and the mounting base 12 are connected by bolts. This makes it easy to disassemble the housing 13 to replace or repair the parts if they are damaged or deformed in the future, so as not to affect the subsequent use and increase the practical effect.

[0043] In some embodiments, the auxiliary component 2 further includes a mating groove 25 formed on the top of the fixing base 12.

[0044] A mating groove 25 is provided on the top of the fixing base 12. When installing the box 13, the box 13 is inserted into the inside of the mating groove 25, which can limit the position of the box 13 and facilitate the subsequent use of bolts to fix the box 13, thus increasing work efficiency.

[0045] In some embodiments, the auxiliary component 2 further includes a collection box 26 disposed on the fixing base 12.

[0046] A collection box 26 is installed on one side of the fixed base 12 to collect the debris that falls from the toothed plate 16. This prevents activated carbon debris from falling to the ground without a collection mechanism, which would require subsequent cleaning by the operator. This reduces the operator's workload and increases work efficiency.

[0047] In some embodiments, the auxiliary component 2 further includes a rubber pad 27 disposed inside the through groove 15.

[0048] A rubber pad 27 is provided on the inner side of the through groove 15. This can clean the surface of the toothed plate 16 when it moves back and forth, prevent excessive debris from adhering to the surface of the toothed plate 16, thus affecting the movement of the toothed plate 16 and increasing the service life of the toothed plate 16.

[0049] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," and "some examples" indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. In addition, those skilled in the art can combine and integrate the different embodiments or examples described in this specification.

[0050] Furthermore, the technical solutions of the various embodiments can be combined with each other, but only if they are based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed in this application.

[0051] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rotary kiln, characterized in that: Includes a feeding assembly (1); the feeding assembly (1) includes: The rotary kiln body (11) has a fixed base (12) on its outer side, and is connected to it; The housing (13) is located on top of the fixing base (12); The feed inlet (131) is located at the top of the housing (13); The discharge port (132) is located at the bottom of the box (13) and is connected to the rotary kiln body (11); The movable block (14) is located on the inner side of the box (13); A storage tank (141) is provided on the top of the movable block (14); A through groove (15) is provided on the housing (13); A toothed plate (16) is disposed on the movable block (14) and passes through the through slot (15); The motor (17) is mounted on the housing (13); A gear (171) is disposed on the output shaft of the motor (17) and meshes with the gear plate (16); A storage bin (18) is installed on the box (13) and connected to the feed inlet (131).

2. A rotary kiln according to claim 1, characterized in that: An auxiliary component (2) is provided on the active block (14), and the auxiliary component (2) includes: Pulleys (21) are symmetrically arranged on the movable block (14); Slides (22) are symmetrically provided on the box body (13).

3. A rotary kiln according to claim 2, characterized in that: The auxiliary component (2) also includes; A baffle (23) is disposed on the toothed plate (16).

4. A rotary kiln according to claim 3, characterized in that: The auxiliary component (2) also includes; A vibration motor (24) is mounted on the movable block (14).

5. A rotary kiln according to claim 4, characterized in that: The housing (13) and the fixing base (12) are connected by bolts.

6. A rotary kiln according to claim 5, characterized in that: The auxiliary component (2) also includes; A docking groove (25) is provided on the top of the fixed seat (12).

7. A rotary kiln according to claim 6, characterized in that: The auxiliary component (2) also includes; The collection box (26) is mounted on the fixed base (12).

8. A rotary kiln according to claim 7, characterized in that: The auxiliary component (2) also includes; A rubber pad (27) is disposed inside the through groove (15).

Citation Information

Patent Citations

  • Safe and environment-friendly rotary kiln

    CN219977055U