Large-cylinder-diameter cylinder sleeve end face deep groove detection device
By designing a detection device that includes a rectangular center block and a probe, the problem of cumbersome detection of deep grooves on the end face of large-diameter cylinder liners was solved, improving the efficiency and accuracy of the detection.
Patent Information
- Application Number
- CN202520584187.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-31
AI Technical Summary
Existing technologies are cumbersome to operate when inspecting deep grooves on the end face of large-diameter cylinder liners, and have low efficiency in batch inspection.
Design a detection device comprising a rectangular center block, a connecting rod, a handle, and multiple probes to determine whether the width and depth of a deep groove meet process requirements by inserting and shaking the probes.
It achieves simplicity and efficiency in testing, meeting the testing needs of mass production.
Smart Images
Figure CN223841100U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cylinder liner testing technology, specifically, it relates to a device for detecting deep grooves on the end face of large-diameter cylinder liners. Background Technology
[0002] Large-bore cylinder liners are mainly used in ship, generator set, and locomotive engines. These devices typically need to withstand high pressures and temperatures, thus placing strict requirements on the material and manufacturing process of the cylinder liners. Figure 1 The large-diameter cylinder liner shown has a circular cylindrical deep groove on its top surface. The width and depth of the cylindrical deep groove are marked, and these two process dimensions need to be inspected and controlled during production.
[0003] However, existing inspection methods typically require the use of tools such as calipers, which is relatively cumbersome and inefficient for batch inspections. Therefore, there is an urgent need to develop a deep groove inspection device for the end face of large-diameter cylinder liners to improve the efficiency of batch inspections. Utility Model Content
[0004] The purpose of this invention is to provide a device for detecting deep grooves on the end face of large-diameter cylinder liners, so as to improve the efficiency of batch detection of deep grooves on the end face of corresponding large-diameter cylinder liners.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A device for detecting deep grooves on the end face of a large-diameter cylinder liner includes a rectangular center block. A connecting rod is centrally located at the top of the rectangular center block, and a handle is connected to the top of the connecting rod. Probe 1 and Probe 2 are centrally located on the left and right sides of the rectangular center block, respectively, and Probe 3 is centrally located at the bottom. Probe 1, Probe 2, Probe 3, and the connecting rod are arranged in a cross shape on the rectangular center block. The diameter of Probe 1 is the lower limit of the width of the deep groove on the end face, and the length of Probe 1 is the lower limit of the depth of the deep groove on the end face. The diameter of Probe 2 is the lower limit of the width of the deep groove on the end face, and the length of Probe 2 is the upper limit of the depth of the deep groove on the end face. The diameter of Probe 3 is the upper limit of the width of the deep groove on the end face.
[0007] Preferably, the handle is a cross handle.
[0008] More preferably, the cross handle is covered with a wear-resistant and non-slip sleeve.
[0009] Preferably, the rectangular center block has a cube structure.
[0010] The working principle of this invention is as follows: During testing, the handle is held with one hand. If the third probe cannot be inserted into the deep groove on the end face of the large-diameter cylinder liner, it indicates that the width of the groove is less than the upper limit of the process requirement. If the first probe can be fully inserted into the deep groove, and slight shaking of the testing device reveals no gap between the probe and the contact surface of the rectangular center block, it indicates that both the width and depth of the deep groove are greater than the lower limit of the process requirement. If the second probe can be fully inserted into the deep groove, and slight shaking of the testing device reveals a certain gap between the probe and the contact surface of the rectangular testing platform, it indicates that the width of the deep groove is greater than the lower limit of the process requirement, while the depth is less than the upper limit of the process requirement.
[0011] If the above inspection process is met, the width and depth dimensions of the end face deep groove are both between the lower and upper limits of the process, and the processed end face deep groove is qualified; otherwise, if the above inspection process is not met, the processed end face deep groove is unqualified.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1. The structural design is simple and reasonable, and the operation is very convenient;
[0014] 2. The detection is accurate and efficient, and can meet the detection needs of mass production. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0016] Figure 1 This is a schematic diagram of the structure of the large-diameter cylinder liner in the background technology and embodiments.
[0017] Figure 2 This is a schematic diagram of the overall structure of the present invention in the embodiment.
[0018] Figure 3 This is a front structural diagram of the present invention in an embodiment.
[0019] In the diagram: 1-Rectangular center block, 2-Connecting rod, 3-Cross handle, 4-Probe 1, 5-Probe 2, 6-Probe 3. Detailed Implementation
[0020] The present invention will now be clearly described with reference to the accompanying drawings and specific embodiments. This description is merely for explaining the present invention and is not intended to limit it. Any modifications, equivalent substitutions, improvements, etc., made by those skilled in the art based on the embodiments of the present invention without inventive effort to obtain all other embodiments should be included within the protection scope of the present invention.
[0021] Example
[0022] like Figures 1-3 As shown, this utility model provides a device for detecting deep grooves on the end face of a large-diameter cylinder liner, including a rectangular center block 1. A connecting rod 2 is centrally located at the top of the rectangular center block, and a cross handle 3 is connected to the top of the connecting rod. A probe 1 4 and a probe 2 5 are centrally located on the left and right sides of the rectangular center block, respectively, and a probe 3 6 is centrally located at the bottom. The probe 1, probe 2, probe 3, and the connecting rod are arranged in a cross shape on the rectangular center block. The diameter of probe 1 is the lower limit of the width of the deep groove on the end face, and the length of probe 1 is the lower limit of the depth of the deep groove on the end face. The diameter of probe 2 is the lower limit of the width of the deep groove on the end face, and the length of probe 2 is the upper limit of the depth of the deep groove on the end face. The diameter of probe 3 is the upper limit of the width of the deep groove on the end face.
[0023] In this embodiment, the cross handle is covered with a wear-resistant and non-slip sleeve (not shown in the figure), and the rectangular center block is a cube structure.
[0024] The working principle of this invention is as follows: During testing, the handle is held with one hand. If the third probe cannot be inserted into the deep groove on the end face of the large-diameter cylinder liner, it indicates that the width of the groove is less than the upper limit of the process requirement. If the first probe can be fully inserted into the deep groove, and slight shaking of the testing device reveals no gap between the probe and the contact surface of the rectangular center block, it indicates that both the width and depth of the deep groove are greater than the lower limit of the process requirement. If the second probe can be fully inserted into the deep groove, and slight shaking of the testing device reveals a certain gap between the probe and the contact surface of the rectangular testing platform, it indicates that the width of the deep groove is greater than the lower limit of the process requirement, while the depth is less than the upper limit of the process requirement.
[0025] If the above inspection process is met, the width and depth dimensions of the end face deep groove are both between the lower and upper limits of the process, and the processed end face deep groove is qualified; otherwise, if the above inspection process is not met, the processed end face deep groove is unqualified.
[0026] The embodiments of the present invention have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.
Claims
1. A device for detecting deep grooves on the end face of a large-diameter cylinder liner, comprising a rectangular center block, characterized in that: A connecting rod is centrally located at the top of the rectangular center block, and a handle is connected to the top of the connecting rod. Probe 1 and Probe 2 are centrally located on the left and right sides of the rectangular center block, respectively, and Probe 3 is centrally located at the bottom. Probe 1, Probe 2, Probe 3, and the connecting rod are arranged in a cross shape on the rectangular center block. The diameter of Probe 1 is the lower limit of the width of the end face groove, and the length of Probe 1 is the lower limit of the depth of the end face groove. The diameter of Probe 2 is the lower limit of the width of the end face groove, and the length of Probe 2 is the upper limit of the depth of the end face groove. The diameter of Probe 3 is the upper limit of the width of the end face groove.
2. The device for detecting deep grooves on the end face of a large-diameter cylinder liner according to claim 1, characterized in that: The handle is a cross-shaped handle.
3. The device for detecting deep grooves on the end face of a large-diameter cylinder liner according to claim 2, characterized in that: The cross handle is covered with a wear-resistant and non-slip sleeve.
4. A device for detecting deep grooves on the end face of a large-diameter cylinder liner according to any one of claims 1 to 3, characterized in that: The rectangular center block has a cube structure.