Air filtering material tester

Abstract

The utility model relates to an air filtering material tester which comprises a supporting frame, the front end and the rear end of the supporting frame are rotationally connected with fixing rollers, a first transverse guide rail located above a filtering material is arranged on the supporting frame, a first transverse lead screw is installed in the first transverse guide rail, a first transverse moving seat is installed on the first transverse guide rail, and a second transverse lead screw is installed on the first transverse moving seat. The first transverse lead screw is in threaded connection with a first transverse moving seat, a first mounting plate is arranged on the first transverse moving seat, and a testing element for detecting the filter material is mounted on the first mounting plate. The filter material is conveyed through the fixed roller, the first transverse lead screw is rotated, the first transverse moving seat moves along the first transverse guide rail, the first mounting plate moves above the filter material, and the performance of the filter material is detected and tested.

Description

Technical Field

[0001] This application relates to the technical field of filter material testing, and in particular to an air filter material tester. Background Technology

[0002] Filter media are important raw materials in the field of air filtration, and their performance and stability play a decisive role in the quality of air filters, masks and other filter materials.

[0003] Currently, most air filter material testing instruments on the market employ traditional testing methods, such as the weighing method and the pressure drop method. While these methods can evaluate the performance of filter materials to some extent, they suffer from problems such as long testing cycles, complex operation, and low accuracy. Furthermore, these methods often only test a single indicator and cannot meet the needs of comprehensive performance evaluation of air filters. Utility Model Content

[0004] To facilitate the testing of filter media, this application provides an air filter material tester.

[0005] This application provides an air filter material testing instrument, which adopts the following technical solution:

[0006] An air filter material tester includes a support frame with fixed rollers rotatably connected to both its front and rear ends. A first transverse guide rail is provided on the support frame above the filter material. A first transverse lead screw is installed inside the first transverse guide rail. A first transverse moving seat is installed on the first transverse guide rail. The first transverse lead screw is threadedly connected to the first transverse moving seat. A first mounting plate is provided on the first transverse moving seat, and a test element for testing the filter material is installed on the first mounting plate.

[0007] By adopting the above technical solution, the filter material is conveyed by a fixed roller, the first transverse screw is rotated, the first transverse moving seat moves along the first transverse guide rail, and the first mounting plate moves above the filter material to test the performance of the filter material.

[0008] Optionally, the support frame is provided with a second transverse guide rail located below the filter media. A second transverse screw is installed inside the second transverse guide rail. A second transverse moving seat is installed on the second transverse guide rail. The second transverse screw is threadedly connected to the second transverse moving seat. A second mounting plate is provided on the second transverse moving seat. A drive cylinder is installed at the bottom of the first mounting plate. A first clamping plate is provided at the end of the piston rod of the drive cylinder. A second clamping plate corresponding to the first clamping plate is provided on the second mounting plate. The support frame is provided with a longitudinal moving assembly for synchronously moving the first transverse guide rail and the second transverse guide rail along the filter media conveying direction.

[0009] By adopting the above technical solution, the second transverse lead screw is rotated, the second transverse moving seat moves along the second transverse guide rail, the first clamping plate and the second clamping plate cooperate with each other, the drive cylinder is activated, the piston rod of the drive cylinder extends, the first clamping plate and the second clamping plate apply resistance to the filter material, and the filter material performance is tested under resistance conditions.

[0010] Optionally, a drive motor is mounted on the first transverse guide rail, and a bevel gear pair is provided between the output shaft of the drive motor and the first transverse lead screw. A connecting shaft is rotatably connected inside the second transverse guide rail, and the connecting shaft is connected to the second transverse lead screw through the bevel gear pair. Connecting wheels are coaxially fixedly connected to both the output shaft of the drive motor and the connecting shaft, and the two connecting wheels are connected by a connecting belt.

[0011] By adopting the above technical solution, the drive motor is started, which drives the first transverse lead screw to rotate. At the same time, the output shaft of the drive motor and the connecting shaft are rotated synchronously through the connecting wheel and the connecting belt, so that the first transverse lead screw and the second transverse lead screw rotate synchronously, thereby causing the first mounting plate and the second mounting plate to move synchronously.

[0012] Optionally, the longitudinal movement component includes a longitudinal movement guide rail and a longitudinal guide rail. The first transverse guide rail and the second transverse guide rail are connected near the longitudinal movement guide rail via a longitudinal movement seat. The first transverse guide rail and the second transverse guide rail are connected near the longitudinal guide rail via a longitudinal guide seat. A longitudinal lead screw is installed inside the longitudinal movement guide rail. A working motor that drives the longitudinal lead screw is installed on the longitudinal movement guide rail. The longitudinal movement seat is installed on the longitudinal movement guide rail and is threadedly connected to the longitudinal lead screw. The longitudinal guide seat is installed on the longitudinal guide rail and is slidably connected to the longitudinal guide rail.

[0013] By adopting the above technical solution, the working motor is started, which drives the longitudinal lead screw to rotate, causing the longitudinal moving seat to move along the longitudinal moving guide rail, thereby moving the first transverse guide rail and the second transverse guide rail. During the movement of the first transverse guide rail and the second transverse guide rail, the longitudinal guide seat moves along the longitudinal guide rail, thus improving stability.

[0014] Optionally, the support frame is rotatably connected to a power roller and a support roller at both ends along the filter material conveying direction, and the power roller and support roller are located below the longitudinal moving guide rail.

[0015] By adopting the above technical solution, the power roller is rotated to provide power for the movement of the filter media, and the idler roller supports the filter media to prevent it from sagging.

[0016] Optionally, two synchronous rollers are provided between the longitudinal moving seat and the longitudinal guide seat, and the second transverse guide rail is located between the two synchronous rollers. The two ends of the two synchronous rollers are rotatably connected to the longitudinal moving seat and the longitudinal guide seat.

[0017] By adopting the above technical solution, the two synchronous rollers are driven to move during the movement of the longitudinal moving seat and the longitudinal guide seat, thereby facilitating the adjustment of the tension of the filter material.

[0018] In summary, this application includes at least one of the following beneficial technical effects:

[0019] The filter media is conveyed by fixed rollers, the first transverse screw is rotated, the first transverse moving seat moves along the first transverse guide rail, and the first mounting plate moves above the filter media to test the performance of the filter media.

[0020] By rotating the second transverse lead screw, the second transverse moving seat moves along the second transverse guide rail. The first clamping plate and the second clamping plate cooperate with each other to start the drive cylinder. The piston rod of the drive cylinder extends, and the first clamping plate and the second clamping plate apply resistance to the filter material, simulating the test of the filter material performance under resistance. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of an air filter material tester.

[0022] Figure 2 This is a schematic diagram illustrating the connection relationship between the drive cylinder and the first clamping plate in the embodiments of this application.

[0023] Explanation of reference numerals in the attached drawings: 1. Support frame; 11. Fixed roller; 2. First transverse guide rail; 21. First transverse moving seat; 22. First mounting plate; 221. Test element; 222. Drive cylinder; 223. First clamping plate; 24. Drive motor; 3. Second transverse guide rail; 31. Second transverse moving seat; 32. Second mounting plate; 321. Second clamping plate; 33. Connecting shaft; 331. Connecting wheel; 332. Connecting belt; 4. Longitudinal moving assembly; 41. Longitudinal moving guide rail; 42. Longitudinal guide rail; 43. Longitudinal moving seat; 44. Longitudinal guide seat; 5. Synchronous roller; 6. Power roller; 7. Idler roller. Detailed Implementation

[0024] The present application will be further described in detail below with reference to all the accompanying drawings.

[0025] This application discloses an air filter material tester.

[0026] Reference Figure 1An air filter material tester includes a support frame 1, with fixed rollers 11 rotatably connected to both ends of the support frame 1. A first transverse guide rail 2 is mounted on the support frame 1 above the filter material. A first transverse lead screw is installed inside the first transverse guide rail 2, and a first transverse moving seat 21 is mounted on the first transverse guide rail 2. The first transverse lead screw is threadedly connected to the first transverse moving seat 21. A first mounting plate 22 is provided on the first transverse moving seat 21, and a test element 221 for testing the filter material is mounted on the first mounting plate 22. The test element 221 includes various instruments used to test the performance of the filter material, such as a counter, photometer, differential pressure gauge, thickness gauge, and weight probe. Rotating the first transverse lead screw moves the first transverse moving seat 21 along the first transverse guide rail 2, and the first mounting plate 22 moves above the filter material. The performance of the filter material is tested by the test element 221.

[0027] Reference Figure 1 and Figure 2 A second transverse guide rail 3 is provided on the support frame 1, located below the filter media. A second transverse lead screw is installed inside the second transverse guide rail 3, and a second transverse moving seat 31 is installed on the second transverse guide rail 3. The second transverse lead screw is threadedly connected to the second transverse moving seat 31, and a second mounting plate 32 is installed on the second transverse moving seat 31. A drive cylinder 222 is installed at the bottom of the first mounting plate 22, and a first clamping plate 223 is provided at the end of the piston rod of the drive cylinder 222. A second clamping plate 321 corresponding to the first clamping plate 223 is provided on the second mounting plate 32. By rotating the second transverse lead screw, the second transverse moving seat 31 moves along the second transverse guide rail 3. The first clamping plate 223 and the second clamping plate 321 cooperate with each other, activating the drive cylinder 222. The piston rod of the drive cylinder 222 extends, and the first clamping plate 223 and the second clamping plate 321 apply resistance to the filter media, simulating the test of the filter media performance under resistance conditions.

[0028] Reference Figure 1 A drive motor 24 is mounted on the first transverse guide rail 2. A bevel gear pair is provided between the output shaft of the drive motor 24 and the first transverse lead screw. A connecting shaft 33 is rotatably connected inside the second transverse guide rail 3. The connecting shaft 33 is connected to the second transverse lead screw through the bevel gear pair. Connecting wheels 331 are coaxially fixedly connected to both the output shaft of the drive motor 24 and the connecting shaft 33. The two connecting wheels 331 are connected by a connecting belt 332. When the drive motor 24 is started, it drives the first transverse lead screw to rotate. At the same time, the output shaft of the drive motor 24 and the connecting shaft 33 rotate synchronously through the connecting wheels 331 and the connecting belt 332, thereby causing the first transverse lead screw and the second transverse lead screw to rotate synchronously, and thus causing the first mounting plate 22 and the second mounting plate 32 to move synchronously.

[0029] Reference Figure 1The support frame 1 is provided with a longitudinal moving component 4 for synchronously moving the first transverse guide rail 2 and the second transverse guide rail 3 along the filter material conveying direction. The longitudinal moving component 4 includes a longitudinal moving guide rail 41 and a longitudinal guide rail 42. The first transverse guide rail 2 and the second transverse guide rail 3 are connected near the longitudinal moving guide rail 41 by a longitudinal moving seat 43. The first transverse guide rail 2 and the second transverse guide rail 3 are connected near the longitudinal guide rail 42 by a longitudinal guide seat 44. A longitudinal lead screw is installed inside the longitudinal moving guide rail 41. A working motor that drives the longitudinal lead screw is installed on the longitudinal moving guide rail 41. The longitudinal moving seat 43 is installed on the longitudinal moving guide rail 41 and is threadedly connected to the longitudinal lead screw. The longitudinal guide seat 44 is installed on the longitudinal guide rail 42 and is slidably connected to the longitudinal guide rail 42. Start the working motor to drive the longitudinal lead screw to rotate, which in turn drives the longitudinal moving seat 43 to move along the longitudinal moving guide rail 41, thereby moving the first transverse guide rail 2 and the second transverse guide rail 3. During the movement of the first transverse guide rail 2 and the second transverse guide rail 3, the longitudinal guide seat 44 moves along the longitudinal guide rail 42 to improve stability.

[0030] Reference Figure 1 and Figure 2 Two synchronous rollers 5 are arranged between the longitudinal moving seat 43 and the longitudinal guide seat 44. The second transverse guide rail 3 is located between the two synchronous rollers 5. The two ends of the two synchronous rollers 5 are rotatably connected to the longitudinal moving seat 43 and the longitudinal guide seat 44. During the movement of the longitudinal moving seat 43 and the longitudinal guide seat 44, the two synchronous rollers 5 are driven to move, thereby facilitating the adjustment of the tension of the filter material.

[0031] Reference Figure 1 and Figure 2 The support frame 1 is rotatably connected to two ends along the filter media conveying direction, with a power roller 6 and a support roller 7 located below the longitudinal moving guide rail 41. The power roller 6 provides power for the movement of the filter media by rotating the power roller 6, and the support roller 7 supports the filter media to prevent it from sagging.

[0032] The implementation principle of an air filter material tester according to an embodiment of this application is as follows: Power is provided for the movement of the filter material by rotating the power roller 6. The filter material is conveyed by the fixed roller 11, causing the first transverse screw to rotate. The first transverse moving seat 21 moves along the first transverse guide rail 2, and the first mounting plate 22 moves above the filter material. The drive motor 24 is started, driving the first transverse screw to rotate. Simultaneously, the output shaft of the drive motor 24 and the connecting shaft 33 rotate synchronously through the connecting wheel 331 and the connecting belt 332, thereby causing the first transverse screw and the second transverse screw to rotate synchronously, thus causing the first mounting plate 22 and the second mounting plate 32 to move synchronously. The drive cylinder 222 is started, and the piston rod of the drive cylinder 222 extends. The first clamping plate 223 and the second clamping plate 321 apply resistance to the filter material, simulating the performance test of the filter material under resistance conditions. The test element 221 performs the test on the filter material performance.

[0033] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An air filter material tester, comprising a support frame (1), characterized in that: The support frame (1) is rotatably connected to fixed rollers (11) at both ends. The support frame (1) is provided with a first transverse guide rail (2) located above the filter material. A first transverse screw is installed in the first transverse guide rail (2). A first transverse moving seat (21) is installed on the first transverse guide rail (2). The first transverse screw is threadedly connected to the first transverse moving seat (21). A first mounting plate (22) is provided on the first transverse moving seat (21). A test element (221) for testing the filter material is installed on the first mounting plate (22).

2. The air filter material tester according to claim 1, characterized in that: The support frame (1) is provided with a second transverse guide rail (3) located below the filter material. A second transverse screw is installed inside the second transverse guide rail (3). A second transverse moving seat (31) is installed on the second transverse guide rail (3). The second transverse screw is threadedly connected to the second transverse moving seat (31). A second mounting plate (32) is provided on the second transverse moving seat (31). A drive cylinder (222) is installed at the bottom of the first mounting plate (22). A first clamping plate (223) is provided at the end of the piston rod of the drive cylinder (222). A second clamping plate (321) corresponding to the first clamping plate (223) is provided on the second mounting plate (32). A longitudinal moving component (4) is provided on the support frame (1) for synchronously moving the first transverse guide rail (2) and the second transverse guide rail (3) along the filter material conveying direction.

3. The air filter material tester according to claim 2, characterized in that: A drive motor (24) is mounted on the first transverse guide rail (2). A bevel gear pair is provided between the output shaft of the drive motor (24) and the first transverse lead screw. A connecting shaft (33) is rotatably connected inside the second transverse guide rail (3). The connecting shaft (33) is connected to the second transverse lead screw through the bevel gear pair. A connecting wheel (331) is coaxially fixedly connected to both the output shaft of the drive motor (24) and the connecting shaft (33). The two connecting wheels (331) are connected by a connecting belt (332).

4. An air filter material tester according to claim 2, characterized in that: The longitudinal moving component (4) includes a longitudinal moving guide rail (41) and a longitudinal guide rail (42). The first transverse guide rail (2) and the second transverse guide rail (3) are connected near the longitudinal moving guide rail (41) by a longitudinal moving seat (43). The first transverse guide rail (2) and the second transverse guide rail (3) are connected near the longitudinal guide rail (42) by a longitudinal guide seat (44). A longitudinal lead screw is installed inside the longitudinal moving guide rail (41). A working motor that drives the longitudinal lead screw is installed on the longitudinal moving guide rail (41). The longitudinal moving seat (43) is installed on the longitudinal moving guide rail (41) and threadedly connected to the longitudinal lead screw. The longitudinal guide seat (44) is installed on the longitudinal guide rail (42) and slidably connected to the longitudinal guide rail (42).

5. An air filter material tester according to claim 4, characterized in that: The support frame (1) is rotatably connected to a power roller (6) and a support roller (7) at both ends along the filter material conveying direction. The power roller (6) and the support roller (7) are located below the longitudinal moving guide rail (41).

6. An air filter material tester according to claim 5, characterized in that: Two synchronous rollers (5) are provided between the longitudinal moving seat (43) and the longitudinal guide seat (44). The second transverse guide rail (3) is located between the two synchronous rollers (5). The two ends of the two synchronous rollers (5) are rotatably connected to the longitudinal moving seat (43) and the longitudinal guide seat (44).

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