Novel cable powder coating machine
A novel cable powdering machine, which uses a friction block to generate static electricity and is driven by a pneumatic motor, solves the problems of high cost and power dependence in existing technologies, and achieves low-cost and uniform cable powdering effect.
Patent Information
- Application Number
- CN202520125582.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-01-20
AI Technical Summary
Existing cable powdering machines require expensive electrostatic generators and electric drives, resulting in high production costs, inconvenient maintenance, and limited use in locations without power.
Static electricity is generated by using a fur friction block, and driven by a pneumatic rotary motor and a pneumatic reciprocating motor, replacing the static electricity generator and electric drive. The motor is controlled by compressed gas to achieve cable powdering.
It reduces production costs, simplifies maintenance, reduces dependence on electricity, has a small size and uniform powdering, saves powder and electricity, and is not affected by the degree of drying of compressed gas.
Smart Images
Figure CN223842680U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable processing equipment technology, and in particular to a novel cable powdering machine. Background Technology
[0002] In the process of cable manufacturing, in order to improve the insulation performance, enhance the wear resistance and durability, improve the working environment, and improve production efficiency and product quality, it is usually necessary to powder the cable. In the existing technology, the cable powdering machine includes an electrostatic generator, a powdering cylinder, an electric powder blowing device and a powder adding cylinder. The electrostatic generator is installed on one side of the powdering cylinder to generate static electricity in the cable; the powder adding cylinder is connected to the powdering cylinder to add talc powder into the powder adding cylinder, and the electric powder blowing device is connected to the powdering cylinder to blow powder into the powdering cylinder. In the powdering process, the cable first passes through the electrostatic generator and then through the powdering cylinder. Under the action of static electricity, talc powder adheres to the cable, achieving the purpose of powdering. However, the above-mentioned cable powdering machine still has the following technical problems: (1) It requires the installation of an electrostatic generator, which is expensive and not conducive to reducing production costs for enterprises. Moreover, the electrostatic generator is difficult to maintain and requires electric drive; (2) The electric powder blowing device also requires electric drive, which is difficult to use in locations without power supply and is not conducive to saving electricity. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide a new type of cable powdering machine to address the shortcomings of existing technology. This new cable powdering machine does not use expensive electrostatic generators to generate static electricity, nor does it use electricity to directly drive the motor. Instead, it uses abrasive friction blocks to generate static electricity in the cable, and uses compressed gas to drive a pneumatic rotary motor and a pneumatic reciprocating motor to achieve the purpose of cable powdering. It is small in size, provides uniform powdering, is not affected by the dryness of the compressed gas, saves powder, and saves electricity.
[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is: a novel cable powdering machine, comprising an outer casing, an inner cylinder, a powder adding cylinder, a pneumatic rotary motor, a fan, a pneumatic reciprocating motor, a friction block, and a compressed gas pipeline. The inner cylinder is installed inside the outer casing, and the powder adding cylinder is connected to the lower side wall of the inner cylinder to add powder into the inner cylinder. The pneumatic rotary motor is installed at the bottom of the inner cylinder, and the fan is located inside the lower end of the inner cylinder. The power output end of the pneumatic rotary motor is connected to the fan to drive the fan to rotate. The pneumatic reciprocating motor is installed on one side of the outer casing, and the power output end of the pneumatic reciprocating motor is connected to the friction block to drive the friction block to reciprocate. The friction block, the outer casing, and the inner cylinder are each provided with cable channels for cable passage. The compressed gas pipeline is used to input compressed gas into the pneumatic rotary motor and the pneumatic reciprocating motor.
[0005] In the above technical solution, a first gas pipeline is provided between the pneumatic rotary motor and the compressed gas pipeline, and a first gas flow rate regulating valve is installed on the first gas pipeline; a second gas pipeline is provided between the pneumatic reciprocating motor and the compressed gas pipeline, and a second gas flow rate regulating valve is installed on the second gas pipeline.
[0006] In the above technical solution, the lower end sidewall of the inner cylinder connecting to the powder feeding cylinder is a porous inner cylinder wall.
[0007] In the above technical solution, the width of the upper end of the inner cylinder is 3-5 times the width of the lower end of the inner cylinder, and the cable channel of the inner cylinder is located at the upper end of the inner cylinder.
[0008] In the above technical solution, the lower end of the outer casing is provided with a liftable base. The liftable base includes a base plate, a support tube, a support rod, and an adjusting bolt. The support tube is vertically installed on the base plate, and the support rod is vertically installed at the bottom of the outer casing. The support rod is inserted downward into the support tube and can be adjusted up and down within the support tube. The adjusting bolt is installed on one side of the support tube and is used to lock or loosen the support rod.
[0009] In the above technical solution, the outer box is a metal outer box with a transparent window, and the inner cylinder is a transparent acrylic inner cylinder.
[0010] The beneficial effects of this utility model are: (1) Since the pneumatic reciprocating motor is installed on one side of the outer box and the power output end of the pneumatic reciprocating motor is connected to the fur friction block to drive the fur friction block to reciprocate, this utility model does not use the expensive static generator to generate static electricity, but uses the reciprocating fur friction block to generate static electricity on the surface of the cable, which is conducive to reducing production costs and the fur friction block is easy to maintain; (2) Since this utility model uses a pneumatic rotary motor and a pneumatic reciprocating motor, the compressed gas pipeline can input compressed gas into the pneumatic rotary motor and the pneumatic reciprocating motor, and control the pneumatic rotary motor and the pneumatic reciprocating motor to work through the compressed gas, this utility model does not use electricity to directly drive the motor, but uses the fur friction block to generate static electricity in the cable, and uses compressed gas to drive the pneumatic rotary motor and the pneumatic reciprocating motor to achieve the purpose of cable powdering; small size, uniform powdering, not affected by the dryness of compressed gas, saving powder and saving electricity. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0012] Figure 2 for Figure 1 A magnified view of part A in the middle. Detailed Implementation
[0013] The structural and working principles of this utility model will be further described in detail below with reference to the accompanying drawings.
[0014] like Figure 1 As shown, this utility model is a novel cable powdering machine, comprising an outer casing 1, an inner cylinder 2, a powder adding cylinder 3, a pneumatic rotary motor 7, a fan 8, a pneumatic reciprocating motor 10, a leather friction block 11, and a compressed gas pipeline 6. The inner cylinder 2 is installed inside the outer casing 1, and the powder adding cylinder 3 is connected to the lower side wall of the inner cylinder 2 to add powder into the inner cylinder 2. The powder used in this utility model is talc powder. The pneumatic rotary motor 7 is installed at the bottom of the inner cylinder 2, and the fan 8 is located inside the lower end of the inner cylinder 2. The power output end of the rotary motor 7 is connected to the fan 8 to drive the fan 8 to rotate; the pneumatic reciprocating motor 10 is installed on one side of the outer casing 1, and the power output end of the pneumatic reciprocating motor 10 is connected to the fur friction block 11 to drive the fur friction block 11 to reciprocate; the fur friction block 11, the outer casing 1, and the inner cylinder 2 are respectively provided with cable channels 15 for the cable to pass through; the compressed gas pipeline 6 is used to input compressed gas into the pneumatic rotary motor 7 and the pneumatic reciprocating motor 10, and the compressed gas pipeline 6 is connected to a compressed gas source. This utility model does not use an expensive static generator to generate static electricity, but uses a reciprocating fur friction block to generate static electricity on the cable surface, which helps to reduce production costs, and the fur friction block is easy to maintain; this utility model does not use electricity to directly drive the motor, but uses the fur friction block to generate static electricity in the cable, and uses compressed gas to drive the pneumatic rotary motor and the pneumatic reciprocating motor to achieve the purpose of cable powdering; it is small in size, provides uniform powdering, is not affected by the dryness of the compressed gas, saves powder, and saves electricity.
[0015] like Figure 1 As shown, the operating principle of this utility model is as follows:
[0016] Step 1: During the movement of the plastic-insulated cable 100, the surface of the cable 100 comes into contact with the fur friction block 11 with animal fur. The fur friction block 11 moves back and forth quickly under the drive of the pneumatic reciprocating motor 10, causing the plastic insulation of the cable 100 to become statically charged.
[0017] Step 2: Talc powder is injected through the powder injection cylinder 3 and enters the inner cylinder (2) under the action of the machine's own vibration; the fan (8) rotates under the drive of the pneumatic rotary motor 7, raising the talc dust to the height of the cable 100 passing position, and the cable 100 with static electricity on its surface can be evenly adsorbed with a layer of talc powder.
[0018] like Figure 1As shown, a first gas pipe 13 is provided between the pneumatic rotary motor 7 and the compressed gas pipe 6, and a first gas flow rate regulating valve 5 is installed on the first gas pipe 13; a second gas pipe 14 is provided between the pneumatic reciprocating motor 10 and the compressed gas pipe 6, and a second gas flow rate regulating valve 9 is installed on the second gas pipe 14. The reciprocating speed of the fur friction block 11 of this invention is regulated and controlled by the second gas flow rate regulating valve 9, which is easy and convenient to adjust; the rotational speed of the pneumatic rotary motor 7 of this invention is controlled by the first gas flow rate regulating valve 5 to adjust the dust height and dust concentration, which is also easy to adjust.
[0019] like Figure 1 and Figure 2 As shown, the lower end side wall of the inner cylinder 2 connected to the powder feeding cylinder 3 is a porous inner cylinder 2 wall. During the injection process, talc powder is injected through the powder feeding cylinder 3, and under the action of the machine's own vibration, it continuously and in small amounts enters the inner cylinder 2 through the porous inner cylinder wall 4, resulting in a uniform flow of talc powder.
[0020] like Figure 1 As shown, the width of the upper end of the inner cylinder 2 is 3-5 times the width of the lower end of the inner cylinder 2, and the cable channel of the inner cylinder 2 is located at the upper end of the inner cylinder 2, so that the cable 100 can be fully coated with talcum powder.
[0021] like Figure 1 As shown, the lower end of the outer casing 1 is provided with a liftable base 12, which can be installed on the ground or on other mechanical equipment. The liftable base 12 includes a base plate 121, a support tube 122, a support rod 123, and an adjusting bolt 124. The support tube 122 is vertically installed on the base plate 121, and the support rod 123 is vertically installed at the bottom of the outer casing 1. The support rod 123 is inserted downward into the support tube 122 and can be adjusted up and down within the support tube 122. The adjusting bolt 124 is installed on one side of the support tube 122 and is used to lock or loosen the support rod 123.
[0022] like Figure 1 As shown, in a preferred embodiment of this utility model, the outer box 1 is a metal outer box with a transparent window, and the inner cylinder 2 is a transparent acrylic inner cylinder, which facilitates the staff to observe the powder passing situation.
[0023] The above description is merely a preferred embodiment of this utility model. Any minor modifications, equivalent changes, and alterations made to the above embodiments based on the technical solution of this utility model shall fall within the scope of the technical solution of this utility model.
Claims
1. A novel cable powdering machine, characterized in that: The system includes an outer casing (1), an inner cylinder (2), a powder feeding cylinder (3), a pneumatic rotary motor (7), a fan (8), a pneumatic reciprocating motor (10), a fur friction block (11), and a compressed gas pipeline (6). The inner cylinder (2) is installed inside the outer casing (1). The powder feeding cylinder (3) is connected to the lower side wall of the inner cylinder (2) to add powder into the inner cylinder (2). The pneumatic rotary motor (7) is installed at the bottom of the inner cylinder (2), and the fan (8) is located inside the lower end of the inner cylinder (2). The power output end of the pneumatic rotary motor (7) is connected to the fan (8) to drive the fan (8) to rotate; the pneumatic reciprocating motor (10) is installed on one side of the outer box (1), and the power output end of the pneumatic reciprocating motor (10) is connected to the fur friction block (11) to drive the fur friction block (11) to reciprocate; the fur friction block (11), the outer box (1) and the inner cylinder (2) are respectively provided with cable channels for the cable to pass through; the compressed gas pipeline (6) is used to input compressed gas into the pneumatic rotary motor (7) and the pneumatic reciprocating motor (10).
2. The novel cable powdering machine according to claim 1, characterized in that: A first gas pipeline is provided between the pneumatic rotary motor (7) and the compressed gas pipeline (6), and a first gas flow rate regulating valve is installed on the first gas pipeline; a second gas pipeline is provided between the pneumatic reciprocating motor (10) and the compressed gas pipeline (6), and a second gas flow rate regulating valve is installed on the second gas pipeline.
3. The novel cable powdering machine according to claim 1, characterized in that: The lower end side wall of the inner cylinder (2) connected to the powder adding cylinder (3) is a porous inner cylinder wall.
4. The novel cable powdering machine according to claim 1, characterized in that: The upper width of the inner cylinder (2) is 3-5 times the lower width of the inner cylinder (2), and the cable channel of the inner cylinder (2) is located at the upper end of the inner cylinder (2).
5. The novel cable powdering machine according to claim 1, characterized in that: The lower end of the outer casing (1) is provided with a liftable base (12).
6. The novel cable powdering machine according to claim 5, characterized in that: The liftable base (12) includes a base plate (121), a support tube (122), a support rod (123), and an adjusting bolt (124). The support tube (122) is vertically installed on the base plate (121), and the support rod (123) is vertically installed at the bottom of the outer box (1). The support rod (123) is inserted downward into the support tube (122) and its position can be adjusted up and down within the support tube (122). The adjusting bolt (124) is installed on one side of the support tube (122) and is used to lock or loosen the support rod (123).
7. The novel cable powdering machine according to claim 1, characterized in that: The outer casing (1) is a metal outer casing with a transparent window, and the inner cylinder (2) is a transparent acrylic inner cylinder.