Flower basket rewinding device
By designing an automated basket-type wafer transfer device, the problem of difficult wafer insertion and removal was solved, achieving efficient and stable silicon wafer transfer and reducing the occurrence of abnormalities.
Patent Information
- Application Number
- CN202520036423.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-01-08
AI Technical Summary
In existing technologies, the insertion and removal of solar cells is difficult, fragile, and time-consuming, resulting in low efficiency and frequent malfunctions.
Design a wafer transfer device using a flower basket, comprising a support platform, a flower basket base, an insertion and removal component, a lifting mechanism, and a sliding mechanism. Through the coordinated work of the automated insertion and removal component and the mechanism, the automatic transfer of silicon wafers is achieved.
It improves silicon wafer insertion efficiency, reduces the occurrence of silicon wafer malfunctions, and lowers the risk of fatigue and damage from manual operation.
Smart Images

Figure CN223844243U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of silicon wafer processing technology, and in particular to a basket-shaped wafer turning device. Background Technology
[0002] In the field of solar photovoltaics, the output of supporting equipment is constantly increasing, and the number of reworked solar cells is also increasing.
[0003] Currently, the factory uses a manual method to insert and remove battery cells. Since the spacing between each tooth of the basket is 5.4mm, and the battery cells are fragile products, it is difficult to insert and remove them manually. The battery cells are easily scratched, chipped, or broken during the process. It is also time-consuming, and the workers become exhausted and inefficient during long hours of operation. Utility Model Content
[0004] The purpose of this invention is to provide a flower basket reversing device, which aims to solve or improve at least one of the above-mentioned technical problems.
[0005] To achieve the above objectives, this utility model provides the following solution: This utility model provides a flower basket reversing device, comprising:
[0006] Support platform;
[0007] A flower basket base is provided on the support platform. The flower basket base is used to place a first flower basket with a silicon wafer and a second flower basket without a silicon wafer. The first flower basket and the second flower basket are arranged side by side with their openings facing each other.
[0008] An inserter is slidably disposed on the support platform, the inserter being used to lift the silicon wafer on the first basket and transfer the silicon wafer to the second basket;
[0009] A lifting mechanism is provided on the support platform. The output end of the lifting mechanism is connected to the insertion component. The lifting mechanism is used to drive the insertion component to move up and down along the height direction of the first flower basket.
[0010] A sliding mechanism is provided on the support platform. The output end of the sliding mechanism is connected to the lifting mechanism. The sliding mechanism is used to drive the insertion component to slide along the parallel direction of the first flower basket and the second flower basket.
[0011] Optionally, the insertion element includes:
[0012] A connecting frame is connected to the output end of the lifting mechanism;
[0013] Several sets of insertion cards are arranged side by side on the side of the connecting frame facing the first flower basket, and each set of insertion cards corresponds to a number of silicon wafers on the first flower basket.
[0014] Optionally, the lifting mechanism includes:
[0015] The mounting bracket is connected to the output end of the sliding mechanism;
[0016] The motor is mounted on the mounting bracket;
[0017] The lead screw is connected to the output end of the motor;
[0018] The nut is connected to the lead screw and is connected to the connecting frame.
[0019] Optionally, the lifting mechanism further includes multiple linear slide rails disposed on the mounting frame, with sliders slidably engaged on the linear slide rails. The sliding direction of the sliders is parallel to the lifting direction of the connecting frame, and the sliders are connected to the connecting frame.
[0020] Optionally, the sliding mechanism is an electric cylinder, and the output end of the electric cylinder is connected to the mounting bracket.
[0021] Optionally, the flower basket base is provided with a restraining frame for limiting the position of the first flower basket and the second flower basket.
[0022] Optionally, the height of the insertion card is less than the spacing between two adjacent silicon wafers on the first basket.
[0023] Optionally, each set of the insertion cards includes at least two insertion cards side by side.
[0024] This utility model discloses the following technical effects: by driving the inserter to approach the first basket through a sliding mechanism, the inserter can contact the silicon wafers on the first basket. Then, by driving the inserter to lift several silicon wafers from the first basket through a lifting mechanism, the sliding mechanism continues to push the inserter to move the silicon wafers to the second basket. Then, the inserter descends and retracts, so that several silicon wafers are transferred to the second basket. This replaces manual operation, which can not only improve efficiency, but also reduce the occurrence of silicon wafer abnormalities. Attached Figure Description
[0025] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments and descriptions of this application are used to explain this application and do not constitute an undue limitation of this application. In the drawings:
[0026] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0027] Figure 2 This is a schematic diagram of the insertion and extraction component structure of this utility model;
[0028] Figure 3This is a schematic diagram of the sliding mechanism and lifting mechanism of this utility model;
[0029] Figure 4 This is a schematic diagram of the flower basket base structure of this utility model.
[0030] In the diagram: 1. Support platform; 2. Flower basket base; 21. Binding frame; 3. First flower basket; 4. Second flower basket; 5. Insertion component; 51. Connecting frame; 52. Insertion card; 6. Lifting mechanism; 61. Mounting frame; 62. Motor; 63. Lead screw; 64. Nut; 65. Linear slide rail; 66. Slider; 7. Sliding mechanism. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0033] Reference Figures 1-4 This utility model provides a flower basket reversing device, comprising:
[0034] Supporting Platform 1;
[0035] Flower basket base 2 is set on support platform 1. Flower basket base 2 is used to place first flower basket 3 with silicon wafer and second flower basket 4 without silicon wafer. First flower basket 3 and second flower basket 4 are arranged side by side with their openings facing each other.
[0036] Insertion component 5 is slidably disposed on support platform 1. Insertion component 5 is used to lift silicon wafers on first basket 3 and transfer silicon wafers to second basket 4.
[0037] The lifting mechanism 6 is set on the support platform 1. The output end of the lifting mechanism 6 is connected to the insertion part 5. The lifting mechanism 6 is used to drive the insertion part 5 to move up and down along the height direction of the first flower basket 3.
[0038] The sliding mechanism 7 is set on the support platform 1. The output end of the sliding mechanism 7 is connected to the lifting mechanism 6. The sliding mechanism 7 is used to drive the insertion part 5 to slide along the parallel direction of the first flower basket 3 and the second flower basket 4.
[0039] The sliding mechanism 7 drives the insert 5 to approach the first basket 3, so that the insert 5 can contact the silicon wafers on the first basket 3. Then, the lifting mechanism 6 drives the insert 5 to lift several silicon wafers from the first basket 3. The sliding mechanism 7 continues to push the insert 5 to move the silicon wafers to the second basket 4. Then the insert 5 descends and retracts, so that several silicon wafers are transferred to the second basket 4. This replaces manual operation, which can not only improve efficiency, but also reduce the occurrence of silicon wafer abnormalities.
[0040] In one embodiment of this utility model, the insertion / removal component 5 includes:
[0041] The connecting frame 51 is connected to the output end of the lifting mechanism 6;
[0042] Several sets of insertion cards 52 are arranged side by side on the side of the connecting frame 51 facing the first flower basket 3, and the several sets of insertion cards 52 correspond one-to-one with several silicon wafers on the first flower basket 3.
[0043] By moving the card 52 to below the silicon wafer on the first basket 3, the card 52 can lift the silicon wafer as the lifting mechanism 6 is raised.
[0044] In one embodiment of this utility model, the lifting mechanism 6 includes:
[0045] Mounting bracket 61 is connected to the output end of sliding mechanism 7;
[0046] Motor 62 is mounted on mounting bracket 61;
[0047] Lead screw 63 is connected to the output end of motor 62;
[0048] Nut 64 is connected to lead screw 63 and is connected to connecting bracket 51.
[0049] The motor 62 drives the lead screw 63 to rotate, and the lead screw 63, through threaded engagement, causes the nut 64 to rise and fall, thereby driving the connecting frame 51 to rise and fall, so as to realize the placement and removal of the silicon wafer by the card 52.
[0050] In one embodiment of the present invention, the lifting mechanism 6 further includes a plurality of linear slide rails 65 disposed on the mounting frame 61, and a slider 66 is slidably fitted on the linear slide rail 65. The sliding direction of the slider 66 is parallel to the lifting direction of the connecting frame 51, and the slider 66 is connected to the connecting frame 51.
[0051] The slider 66 and the linear guide rail 65 can guide and limit the nut 64, enabling the nut 64 to achieve a lifting and lowering effect.
[0052] In one embodiment of this utility model, the sliding mechanism 7 is an electric cylinder, and the output end of the electric cylinder is connected to the mounting bracket 61.
[0053] The electric cylinder drives the mounting bracket 61 to slide, thereby causing the connecting bracket 51 to slide.
[0054] In one embodiment of this utility model, the flower basket base 2 is provided with a binding frame 21 for limiting the first flower basket 3 and the second flower basket 4.
[0055] In one embodiment of this utility model, the height of the card insertion 52 is less than the distance between two adjacent silicon wafers on the first flower basket 3.
[0056] This allows the insertion card 52 to be inserted between two adjacent silicon wafers.
[0057] In one embodiment of the present invention, each set of insert cards 52 includes at least two insert cards 52 arranged side by side.
[0058] At least two insertion cards 52 can improve the stability of dragging and dropping silicon wafers.
[0059] How to use:
[0060] Place the first flower basket 3 with silicon wafers and the second flower basket 4 with silicon wafers onto the flower basket base 2;
[0061] Start the electric cylinder to push the connecting frame 51 to move, so that several sets of insertion cards 52 are respectively located 1-2mm below several silicon wafers on the first flower basket 3;
[0062] Start motor 62, drive lead screw 63 so that nut 64 drives connecting bracket 51 to rise 2-3mm, so that insertion card 52 lifts silicon wafer;
[0063] Start the electric cylinder, so that the card insertion 52 moves the silicon wafer onto the second basket 4;
[0064] Start motor 62 to lower card 52 by 2-3mm, so that silicon wafer is placed on second basket 4;
[0065] Start the electric cylinder, the connecting frame 51 resets, and the operation stops;
[0066] The workers removed the first flower basket 3 and the second flower basket 4.
[0067] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0068] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.
Claims
1. A flower basket reversing device, characterized in that, include: Support platform (1); A flower basket base (2) is set on the support platform (1). The flower basket base (2) is used to place a first flower basket (3) with silicon wafers and a second flower basket (4) without silicon wafers. The first flower basket (3) and the second flower basket (4) are arranged side by side with their openings facing each other. Insertion component (5) is slidably disposed on the support platform (1). The insertion component (5) is used to lift the silicon wafer on the first basket (3) and transfer the silicon wafer to the second basket (4). A lifting mechanism (6) is provided on the support platform (1). The output end of the lifting mechanism (6) is connected to the insertion part (5). The lifting mechanism (6) is used to drive the insertion part (5) to rise and fall along the height direction of the first flower basket (3). A sliding mechanism (7) is provided on the support platform (1). The output end of the sliding mechanism (7) is connected to the lifting mechanism (6). The sliding mechanism (7) is used to drive the insertion part (5) to slide along the parallel direction of the first flower basket (3) and the second flower basket (4).
2. The flower basket reversing device according to claim 1, characterized in that, The insertion component (5) includes: The connecting frame (51) is connected to the output end of the lifting mechanism (6); Several sets of insertion cards (52) are arranged side by side on the side of the connecting frame (51) facing the first flower basket (3), and the several sets of insertion cards (52) correspond one-to-one with several silicon wafers on the first flower basket (3).
3. The flower basket reversing device according to claim 2, characterized in that, The lifting mechanism (6) includes: The mounting bracket (61) is connected to the output end of the sliding mechanism (7); The motor (62) is mounted on the mounting bracket (61); The lead screw (63) is connected to the output end of the motor (62); Nut (64) is connected to the lead screw (63) and is connected to the connecting frame (51).
4. The flower basket reversing device according to claim 3, characterized in that, The lifting mechanism (6) also includes a plurality of linear slide rails (65) disposed on the mounting frame (61). A slider (66) is slidably fitted on the linear slide rail (65). The sliding direction of the slider (66) is parallel to the lifting direction of the connecting frame (51). The slider (66) is connected to the connecting frame (51).
5. A flower basket reversing device according to claim 3, characterized in that, The sliding mechanism (7) is an electric cylinder, and the output end of the electric cylinder is connected to the mounting bracket (61).
6. The flower basket reversing device according to claim 1, characterized in that, The flower basket base (2) is provided with a binding frame (21) for limiting the first flower basket (3) and the second flower basket (4).
7. A flower basket reversing device according to claim 2, characterized in that, The height of the insertion card (52) is less than the distance between two adjacent silicon wafers on the first flower basket (3).
8. A flower basket reversing device according to claim 2, characterized in that, Each set of the insertion cards (52) includes at least two insertion cards (52) side by side.