Sesame ball processing device
By designing a mixing device and a sesame ball processing unit for the pelleting line, the problems of low material extraction and forming efficiency were solved, achieving rapid extraction and efficient forming, thus improving production efficiency.
Patent Information
- Application Number
- CN202423104660.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing sesame seed ball processing equipment is inadequate in terms of material extraction and forming efficiency, resulting in low production efficiency.
A sesame ball processing device including a mixing equipment and a ball-making line was designed. It adopts a structure of mixing shaft, mixing tank, discharge gate and feeding plate, combined with PLC-controlled conveyor belt and ball-making plate, and uses compaction rod and fan to achieve continuous production, thereby improving the forming efficiency of materials.
It enables rapid material removal and efficient shaping, improving the production efficiency of sesame balls and achieving continuous production.
Smart Images

Figure CN223844944U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a sesame pill processing device, especially a sesame pill processing device. BACKGROUND
[0002] Modern people will eat sesame pills for supplementing because of fast work rhythm, staying up late and big thought pressure, and sesame pills are honeyed pills made of black sesame as main raw material and fine powder, have the effects of tonifying liver and kidney, invigorating brain and body, filling essence and marrow and delaying aging, sesame is also called oil sesame, fat sesame and flax, is annual herbaceous plant of sesame family, black sesame is helpful to tonifying kidney and helping black hair, Chinese medicine believes that sesame is wind and dampness resistant and can treat aging, from some Chinese medicine ancient books records, it also can be seen that ancient doctors all recognized that black sesame has the effects of benefiting liver, tonifying kidney, nourishing blood, moistening dryness and black hair, and is one of the best health care and beauty food.
[0003] In the production process of black sesame pills, black sesame powder and honey and other raw materials are needed, which are heated and mixed and then put on the sesame pill processing device for forming production, currently, common stirring devices are used, the stirring device is troublesome when taking the stirred materials outward, and the production efficiency is low, in addition, the processing device usually uses a feeding barrel to extrude into a row of pill making holes for pill making, and the efficiency is very low. UTILITY MODEL CONTENT
[0004] The utility model provides a sesame pill processing device with high production efficiency to make up for the defects of prior art.
[0005] The utility model is realized through the following technical schemes:
[0006] A sesame pill processing device, including stirring equipment and pill making line, the stirring equipment includes frame, is equipped with stirring shaft through two bases on the frame, is equipped with stirring fin on the stirring shaft, the stirring shaft is equipped with the stirring jar of suspension fixed, the stirring jar is integrated by arc bottom part and straight cylinder part, wherein the side face parallel with the stirring shaft is equipped with the discharge door, the discharge door is equal width with the side face, the discharge door is hinged to the lower end of the arc bottom part with the stirring jar, the discharge door extends the blanking plate upwards on the upper end, the discharge door and blanking plate extend the material guard plate to the stirring jar direction, the material guard plate is equipped with locking device between the stirring jar,
[0007] The pelletizing line comprises a PLC control system and a conveying belt, a bottomless material bucket, a compacting device and a fan are sequentially arranged above the conveying belt, the discharging door is capable of being placed on the bottomless material bucket after being opened, a plurality of pelletizing plates are arranged on the conveying belt, a plurality of mold holes are formed on the pelletizing plate, the mold hole is composed of a straight cylinder section and a hemispherical section, the bottomless material bucket is in contact with the pelletizing plate at the lower end, the compacting device comprises a plurality of compacting rods, the compacting rod is capable of extending into the mold hole, the lower end of the compacting rod is a concave hemispherical section, and the hemispherical section and the concave hemispherical section can form a complete spherical body, and the discharging door and the inner wall of the stirring tank are both provided with a lining.
[0008] The hemispherical section is provided with a ventilation hole.
[0009] The bottomless material bucket is provided with a stirring device, the stirring device comprises three rectangular polytetrafluoroethylene plates, one long side of the polytetrafluoroethylene plate is provided with a plurality of prongs, the three polytetrafluoroethylene plates are arranged together to form a triangular prism, the prongs on each polytetrafluoroethylene plate are located on one edge, and the prongs on the three edges are staggered.
[0010] The lining, the stirring shaft, the stirring fin, the bottomless material bucket, the compacting rod and the pelletizing plate are all made of polytetrafluoroethylene material.
[0011] The compacting device comprises two.
[0012] The compacting device comprises a support which is transverse to the conveying belt, the support is provided with a pneumatic cylinder, the output end of the pneumatic cylinder is fixedly provided with a mounting plate, and the compacting rod is fixed on the mounting plate.
[0013] The stirring tank is provided with a heating device.
[0014] The beneficial effects of the present application are as follows:
[0015] The discharging door and the discharging plate are arranged, the material can be taken out only by opening the discharging door after being stirred, and the operation is convenient and fast. In addition, the plurality of pelletizing plates are conveyed through the conveying belt, the pelletizing plate is provided with a plurality of mold holes, the mold hole is matched with the compacting rod, dozens of sesame pills can be made for each pelletizing plate, and the conveying belt is used for conveying, so that continuous production is formed, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] The present application will be further described below in combination with the drawings.
[0017] Figure 1 It is a front view structural schematic diagram of the present application;
[0018] Figure 2 It is Figure 1 It is an enlarged structural schematic diagram of A in the middle;
[0019] Figure 3It is a schematic diagram of the plan view structure of the stirring tank;
[0020] Figure 4 It is a schematic diagram of the plan view structure of the stirring tank; Figure 3 It is a schematic diagram of the cross-sectional structure of the middle B-B direction;
[0021] Figure 5 It is a schematic diagram of the plan view structure of the part of the conveying belt;
[0022] Figure 6 It is a schematic diagram of the cross-sectional structure of the die hole;
[0023] Figure 7 It is a schematic diagram of the cross-sectional structure of the compaction rod;
[0024] Figure 8 It is a schematic diagram of the structure of the polytetrafluoroethylene plate;
[0025] Figure 9 It is a schematic diagram of the cross-sectional structure of the stirring device.
[0026] In the figure, 1 is a machine frame, 2 is a base, 3 is a stirring tank, 301 is a circular arc bottom part, 302 is a straight cylinder part, 4 is a stirring shaft, 401 is a stirring fin, 5 is a discharge door, 6 is a discharging plate, 7 is a material protection plate, 8 is a locking device, 9 is a heating device, 10 is an inner lining, 11 is a bottomless material bucket, 12 is a polytetrafluoroethylene plate, 1201 is a pushing block, 13 is a support, 14 is a pneumatic cylinder, 15 is a mounting plate, 16 is a compaction rod, 1601 is a concave hemispherical part, 17 is a pelletizing plate, 18 is a die hole, 1801 is a straight cylinder segment, 1802 is a hemispherical segment, 1803 is a ventilation hole, and 19 is a fan. DETAILED DESCRIPTION
[0027] In order to enable the above-mentioned purpose, features and advantages of the present application to be more clearly understood, the present application will be further described below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0028] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be practiced in other ways different from those described herein, and therefore, the scope of protection of the present application is not limited by the specific embodiments disclosed below.
[0029] The accompanying drawings are specific embodiments of the present application. As Figures 1 to 9As shown, the sesame pill processing device comprises a stirring device and a pill making line, and the stirring device is located at the head end of the pill making line; the stirring device comprises a rack 1, two bases 2 are installed on the rack 1, a stirring shaft 4 is installed between the two bases 2 through bearings, stirring fins 401 are installed on the stirring shaft 4, the length direction of the stirring shaft 4 is perpendicular to the pill making line, the stirring shaft 4 is driven to rotate by a motor, a stirring pot 3 is installed on the stirring shaft 4 through bearings, and the stirring pot 3 is fixedly installed in the air on the rack 1; the stirring pot 3 is integrally made of a circular arc bottom part 301 and a straight cylinder part 302, and the stirring pot 3 is provided with a heating device 9.
[0030] A discharge door 5 is opened on the side of the stirring pot 3 facing the pill making line, the discharge door 5 is equal in width to the side, and the lower end of the discharge door 5 is hinged to the lower end of the circular arc bottom part 301 of the stirring pot 3; the discharge door 5 extends upwardly to a discharging plate 6 equal in width, the discharge door 5 and the discharging plate 6 extend to a material protection plate 7 in the direction of the stirring pot 3, and the material protection plate 7 is provided with a locking device 8 between the stirring pot 3, which is a prior art, such as various locks, old-fashioned snap locks and the like, or even the cooperation of hooks and hanging rods, as long as the discharge door 5 can be tightly closed, and details are not repeated.
[0031] An inner lining 10 is installed on the inner wall of the stirring pot 3 and the discharge door 5, respectively, and the inner lining 10 and the stirring shaft 4 and the stirring fins 401 are made of anti-sticking polytetrafluoroethylene material.
[0032] The inner wall of the discharge door 5 can be provided with a heating device 9, or can not be provided with a heating device 9, when there is no heating device 9, the inner lining 10 of the inner wall of the discharge door 5 is thicker than the inner lining 10 at other positions, and the connecting line between the two heating devices 9 can be installed on the end of the stirring pot 3, that is, on the end surface perpendicular to the stirring shaft 4.
[0033] The pill making line comprises a PLC control system and a conveying belt, a plurality of pill making plates 17 are installed on the conveying belt, a bottomless material bucket 11, a compaction device and a fan 19 are sequentially installed above the conveying belt, the discharging plate 6 is placed on the bottomless material bucket 11 after the discharge door 5 is opened; the lower end of the bottomless material bucket 11 is attached to the pill making plate 17, and can scrape off the material adhered to the pill making plate 17, a plurality of mold holes 18 are opened on each pill making plate 17, and these mold holes 18 are arranged longitudinally and transversely in order, and each mold hole 18 is composed of a straight cylinder segment 1801 and a hemispherical segment 1802; in order to facilitate the falling of the sesame pills, a ventilation hole 1803 can also be opened at the bottom of the hemispherical segment 1802.
[0034] There are two compaction devices. Each compaction device includes a support 13 that spans the conveyor belt. A cylinder 14 is mounted on the support 13 with its output end facing downwards. A mounting plate 15 is fixed on the support 13, and several compaction rods 16 are fixedly mounted on the mounting plate 15. The number of compaction rods 16 is equal to the number of mold holes 18, and they are arranged in the same way. After the cylinder 14 is started, its output end extends out, and the compaction rods 16 can be inserted into the mold holes 18. The lower end of the compaction rod 16 is recessed inward to form a concave hemisphere 1601. The concave hemisphere 1601 and the hemisphere segment 1802 are combined to form a complete sphere.
[0035] The bottomless hopper 11, mounting plate 15, pelletizing plate 17, and compaction rod 16 are all made of non-stick polytetrafluoroethylene material.
[0036] A stirring device is installed inside the bottomless hopper 11. The stirring device includes three rectangular polytetrafluoroethylene (PTFE) plates 12. A number of levers 1201 are provided on one long side of the PTFE plate 12. The three PTFE plates 12 are put together to form a triangular prism. The levers 1201 on each PTFE plate 12 are located on one edge, and the levers 1201 on the three edges are staggered.
[0037] like Figure 9 As shown, there is a central axis at the center of the triangular prism, and three polytetrafluoroethylene plates are fixed to the central axis by nails, bolts, etc.
[0038] Two fans 19 are also installed, arranged in an inverted V-shape.
[0039] The conveyor belt and the mixing device are each driven by a motor.
[0040] The work process is as follows:
[0041] Various raw materials for making sesame balls are poured into the mixing tank 3 and stirred. After stirring, the discharge door 5 is opened, the feeding plate 6 is placed on the bottomless material tank 11, and the stirred material is scooped out and put into the bottomless material tank 11. The pelleting line is started, which is the PLC control system, two motors, cylinder 14, and blower 19. The loose and slightly sticky material falls into the die hole 18 (at this time, the material in the die hole is exactly the material to make one sesame ball). The rotating paddle 1201 not only stirs but also helps to fill the die hole 18. The conveyor belt pauses every time it moves the width of a pelleting plate 17. The two cylinders 14 start at the same time, and the compaction rod 16 enters the die hole 18 to press the loose material into a pellet. The second compaction device presses the sesame balls more compactly. The blower 19 dries the sesame balls. When the sesame balls turn to face down from the die hole 18, the sesame balls fall from the die hole 18 and onto the conveyor belt below.
[0042] In the present application, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance; the term "multiple" refers to two or more than two, unless otherwise explicitly limited. The terms "mounting", "connecting", "connecting", "fixing" and other terms should be broadly understood, for example, "connecting" can be fixed connection, or detachable connection, or integrally connected; "connected" can be directly connected, or indirectly connected through an intermediate medium. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0043] In the description of the present application, it should be understood that the terms "upper", "lower", "left", "right", "front", "rear" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or units referred to must have a particular direction, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the present application.
[0044] In the description of the present application, the terms "one embodiment", "some embodiments", "specific embodiments" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0045] The above is only the preferred embodiment of the present application, and is not intended to limit the present application. For those skilled in the art, the present application can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
[0046] In addition to the technical features described in the specification, the remaining technical features are known to those skilled in the art.
Claims
1. A sesame ball processing apparatus comprising a stirring device and a balling line, characterized in that: The stirring device comprises a rack (1), a stirring shaft (4) provided on the rack (1) through two bases (2), stirring fins (401) provided on the stirring shaft (4), a stirring tank (3) fixedly suspended on the stirring shaft (4), the stirring tank (3) being integrally composed of a circular arc bottom part (301) and a straight cylinder part (302), wherein a side parallel to the stirring shaft (4) is provided with a discharge door (5) with the same width as the side, the discharge door (5) is hingedly connected to the lower end of the circular arc bottom part (301) of the stirring tank (3), the upper end of the discharge door (5) extends upward to form a discharging plate (6), the discharge door (5) and the discharging plate (6) extend toward the stirring tank (3) to form a material protection plate (7), and a locking device (8) is arranged between the material protection plate (7) and the stirring tank (3). The pelletizing line comprises a PLC control system and a conveying belt, a bottomless material bucket (11), a compacting device and a fan (19) are sequentially arranged above the conveying belt, the discharging plate (6) can be arranged on the bottomless material bucket (11) after the discharge door (5) is opened, a plurality of pelletizing plates (17) are arranged on the conveying belt, a plurality of mold holes (18) are formed in the pelletizing plates (17), the mold holes (18) are composed of straight cylinder sections (1801) and hemispherical sections (1802), the lower end of the bottomless material bucket (11) is in contact with the pelletizing plates (17), the compacting device comprises a plurality of compacting rods (16), the compacting rods (16) can be inserted into the mold holes (18), the lower end of the compacting rod (16) is a concave hemispherical section (1601), and the hemispherical section (1802) and the concave hemispherical section (1601) can form a complete sphere.
2. The sesame ball processing apparatus according to claim 1, wherein The hemispherical section (1802) is provided with a ventilation hole (1803).
3. The sesame ball processing apparatus according to claim 1, wherein The bottomless material bucket (11) is provided with a stirring device, the stirring device comprises three rectangular polytetrafluoroethylene plates (12), one long side of each polytetrafluoroethylene plate (12) is provided with a plurality of prongs (1201), the three polytetrafluoroethylene plates (12) are arranged opposite to each other to form a triangular prism, the prongs (1201) on each polytetrafluoroethylene plate (12) are arranged on one edge, and the prongs (1201) on the three edges are staggered.
4. The sesame ball processing apparatus according to claim 1, wherein The inner liner (10), the stirring shaft (4), the stirring fins (401), the bottomless material bucket (11), the compacting rods (16) and the pelletizing plates (17) are all made of polytetrafluoroethylene material.
5. The sesame ball processing apparatus according to claim 1, wherein The compacting device has two.
6. The sesame ball processing apparatus according to claim 1, wherein The compacting device comprises a support (13) transversely arranged on the conveying belt, a pneumatic cylinder (14) is arranged on the support (13), an installation plate (15) is fixedly arranged on the output end of the pneumatic cylinder (14), and the compacting rods (16) are fixedly arranged on the installation plate (15).
7. The sesame ball processing apparatus according to claim 1, wherein The stirring tank (3) is provided with a heating device (9).