Waste gas purification device for rubber tire vulcanizing machine
The waste gas purification device with a three-stage treatment box structure solves the problem of incomplete removal of impurities in waste gas in existing technologies by using water washing and alkaline solution precipitation, and achieves efficient purification and drying of waste gas.
Patent Information
- Application Number
- CN202520110320.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Existing exhaust gas treatment devices for rubber tire vulcanizing machines cannot effectively remove impurities from the exhaust gas, resulting in the exhaust gas still containing harmful substances.
It adopts a three-stage treatment box structure, including a primary treatment box for exhaust gas dust removal and cleaning, a secondary treatment box for deep exhaust gas treatment, and a tertiary treatment box for exhaust gas filtration and drying. It efficiently removes impurities from the exhaust gas through steps such as water washing, alkaline solution precipitation, and filtration and drying.
It achieves efficient purification of exhaust gas, ensuring that the discharged gas is clean and dry, and effectively removes impurities and harmful substances from the exhaust gas.
Smart Images

Figure CN223846631U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a tire processing waste gas treatment technical field, concretely is rubber tire vulcanizing machine preparation waste gas purification device. BACKGROUND
[0002] Tire vulcanization is a process that converts rubber with certain plasticity and viscosity into rubber products with specific use performance through chemical or physical factors, which is mainly realized through model pressurization, aiming at enhancing the elasticity and durability of the tire, and the tire vulcanization is realized by applying pressure in the model to make the rubber and vulcanizing agent chemically react to form crosslinked structure, thereby improving the physical and chemical properties of the rubber.
[0003] According to the waste gas treatment and purification device of the vulcanizing machine disclosed by the patent network (authorization announcement number: CN221525866U), the "waste gas treatment and purification device of the vulcanizing machine, the structure includes the purification tank, the outer wall middle part of purification tank is equipped with the gas outlet, the outer wall top of purification tank is equipped with a connecting groove, the connecting groove is equipped with waste gas pipeline joint, the inner wall of connecting groove is equipped with a function groove up and down, the clamping plate is movably arranged in the function groove, the automatic clamping limiting structure with the interface is adopted, the convenience of the operator is effectively improved, before connecting, the switch is operated first, the electromagnet is conductive, the suction force is generated to the clamping plate, the clamping plate is retracted into the function groove, the spring compression generates the deformation, when connecting, the waste gas pipeline of the vulcanizing machine is inserted into the connecting groove, and is screwed with the waste gas pipeline joint, finally, the switch is operated again, the electromagnet is de-energized, the clamping plate is released from the limitation, the spring rebounds and drives the clamping plate to extend out of the function groove, and the clamping action is carried out on the outer wall of the waste gas pipeline of the vulcanizing machine, and the operation is simple.
[0004] According to the above content, the applicant thinks that the following defects exist:
[0005] The waste gas treatment and purification device of the vulcanizing machine includes a purification tank, the waste gas pipeline of the vulcanizing machine is inserted into the connecting groove, and is screwed with the waste gas pipeline joint, finally, the switch is operated again, the electromagnet is de-energized, the clamping plate is released from the limitation, the spring rebounds and drives the clamping plate to extend out of the function groove, and the clamping action is carried out on the outer wall of the waste gas pipeline of the vulcanizing machine, and the operation is simple, the device has poor treatment effect on waste gas, cannot efficiently treat the impurities in the waste gas, and the discharged waste gas still contains impurities, which can harm the atmosphere. UTILITY MODEL CONTENTS
[0006] The utility model aims at providing a waste gas purification device for rubber tire vulcanizing machine preparation, to solve the problems in the above background technology.
[0007] In order to realize the above object, the utility model provides the following technical scheme: Rubber tire vulcanizing machine preparation exhaust purification device, including first level processing box, the right -hand member of first level processing box is provided with secondary processing box, the right -hand member of secondary processing box is provided with tertiary processing box, the surface of first level processing box and secondary processing box is provided with waste gas treatment mechanism, waste gas treatment mechanism includes waste gas dust cleaning treatment subassembly and waste gas depth treatment subassembly, the surface of tertiary processing box is provided with waste gas filtration drying mechanism,
[0008] The waste gas depth treatment subassembly includes a rotating shaft, the rotating shaft is rotatably connected to the bottom end of the secondary processing box, a motor is installed at the bottom left end of the secondary processing box, the surface of the rotating shaft is fixedly connected with a shaft sleeve, the surface of the shaft sleeve is fixedly connected with a stirring plate, the top of the secondary processing box is fixedly connected with a liquid inlet, a waste material discharge port is formed at the bottom of the secondary processing box, the bottom of the waste material discharge port is fixedly connected with a plug-in seat, a bottom partition is plugged into the plug-in seat, a second exhaust fan is installed at the right end of the secondary processing box, a second exhaust pump is fixedly connected with the right end of the second exhaust fan, and a second exhaust pipe is fixedly connected with the right end of the second exhaust pump. After the exhaust gas passes through the waste gas dust cleaning treatment subassembly, it is introduced into the waste gas depth treatment subassembly for treatment. The exhaust gas enters the alkaline solution inside the secondary processing box for treatment. The impurities inside the exhaust gas will precipitate to the bottom. The treated gas will float through the second exhaust fan and the second exhaust pipe to the next step for treatment. Through the setting of the subassembly, the impurities contained in the exhaust gas can be efficiently treated. The use of the waste gas dust cleaning treatment subassembly can extremely efficiently treat the impurities and harmful substances.
[0009] Preferably, the rotating shaft is fixedly connected to the right end output end of the motor, and the second exhaust fan is installed at the right end inside the secondary processing box.
[0010] Preferably, the waste gas dust cleaning treatment subassembly includes a water tank, the water tank is fixedly connected to the top center of the first level processing box, water pumps are installed at the left and right ends of the water tank, a drain pipe is fixedly connected to the outer end of the water pump, an installation plate is arranged at the top inside the first level processing box, a mist sprayer is fixedly connected to the bottom of the installation plate, a drain port is formed at the bottom of the first level processing box, a partition is installed inside the drain port, a collection water tank is fixedly connected to the bottom of the first level processing box, a drain pump is installed on the front of the collection water tank, a drain pipeline is fixedly connected to the front of the drain pump, a first exhaust fan is installed at the right end of the first level processing box, a first exhaust pump is installed at the right end of the first level processing box, and a first exhaust pipe is fixedly connected to the right end of the first exhaust pump. After the exhaust gas is introduced into the first level processing box, it can be preliminarily treated by the waste gas dust cleaning treatment subassembly. The water is discharged into the first level processing box by the water pump. The exhaust gas is cleaned and dusted by the mist sprayer. The exhaust gas can be efficiently dedusted. The exhaust gas entering the waste gas depth treatment subassembly can be effectively treated.
[0011] Preferably, the drain pipe is fixedly connected to the end of the water pump away from the water tank, the first exhaust fan is arranged at the right end of the inside of the first treatment tank, and the end of the drain pipe away from the water pump is fixedly connected to the top of the mounting plate.
[0012] Preferably, the waste gas filtering and drying mechanism comprises a mounting seat fixedly connected to the inside of the three-stage treatment tank, an adsorption filter plate inserted into the mounting seat, an exhaust port formed in the bottom center of the three-stage treatment tank, a third exhaust pump mounted at the bottom of the exhaust port, a third exhaust pipe fixedly connected to the bottom of the third exhaust pump, drying chambers fixedly connected to the bottom of the three-stage treatment tank, drying fans mounted in the drying chambers, electric heating pipe mounting seats mounted in the drying chambers, electric heating pipes mounted on the inside of the electric heating pipe mounting seats, and dustproof nets mounted on the bottom of the inside of the three-stage treatment tank.
[0013] Preferably, the first treatment tank is provided with an air inlet pump, an air inlet pipe fixedly connected to the left end of the air inlet pump, an air inlet cover fixedly connected to the end of the air inlet pipe away from the air inlet pump, and an air inlet fan mounted on the inside of the left end of the first treatment tank.
[0014] Compared with the prior art, the waste gas purification device for rubber tire vulcanizing machine preparation has the following beneficial effects:
[0015] 1. The waste gas purification device for rubber tire vulcanizing machine preparation is provided with a waste gas deep treatment assembly. After the waste gas passes through the waste gas dust removal and cleaning treatment assembly, it is introduced into the waste gas deep treatment assembly for treatment. The impurities in the waste gas are precipitated to the bottom, and the treated gas is floated to be discharged to the next step through the second exhaust fan and the second exhaust pipe for treatment. Through the arrangement of the assembly, the impurities contained in the waste gas can be efficiently treated, and the impurities and harmful substances can be extremely efficiently treated in cooperation with the use of the waste gas dust removal and cleaning treatment assembly.
[0016] 2. The waste gas purification device for rubber tire vulcanizing machine preparation is provided with a waste gas dust removal and cleaning treatment assembly. After the waste gas is introduced into the first treatment tank, it can be preliminarily treated by the waste gas dust removal and cleaning treatment assembly. The water is discharged into the first treatment tank by the water pump, and the waste gas is cleaned and dusted by the atomizing nozzle. The waste gas can be efficiently dedusted to ensure that the waste gas entering the waste gas deep treatment assembly can be effectively treated twice. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed to be used in the following embodiment description will be briefly introduced, obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor on the premise of the drawings.
[0018] Figure 1 It is a whole structure schematic view of the present application;
[0019] Figure 2 It is a waste gas dust removal cleaning treatment assembly schematic view of the structure of the present application;
[0020] Figure 3 It is a waste gas deep treatment assembly schematic view of the structure of the present application;
[0021] Figure 4 It is a waste gas filtering and drying mechanism schematic view of the structure of the present application.
[0022] In the drawing: 1, primary treatment box; 2, secondary treatment box; 3, tertiary treatment box; 4, air inlet pipe; 5, air inlet cover; 6, air inlet fan; 7, air inlet pump; 8, waste gas treatment mechanism; 81, waste gas dust removal cleaning treatment assembly; 811, water tank; 812, water pump; 813, drain pipe; 814, mounting plate; 815, atomizing nozzle; 816, drain outlet; 817, partition plate; 818, collecting water tank; 819, drain pump; 8101, drain pipeline; 8102, first exhaust fan; 8103, first exhaust pipe; 8104, first exhaust pump; 82, waste gas deep treatment assembly; 821, rotating shaft; 822, motor; 823, shaft sleeve; 824, stirring plate; 825, liquid adding port; 826, waste material discharge port; 827, plug-in seat; 828, bottom partition plate; 829, second exhaust fan; 8201, second exhaust pipe; 8202, second exhaust pump; 9, waste gas filtering and drying mechanism; 91, mounting seat; 92, adsorption filter plate; 93, exhaust port; 94, third exhaust pipe; 95, third exhaust pump; 96, drying chamber; 97, drying fan; 98, electric heating pipe mounting seat; 99, electric heating pipe; 901, dustproof net. DETAILED DESCRIPTION
[0023] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application, obviously, the described embodiments are only some embodiments of the present application, and for those skilled in the art, all other embodiments obtained without creative labor on the premise of the embodiments in the present application, belong to the protection scope of the present application.
[0024] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix" and so on terms should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be the communication of two elements inside or the interaction of two elements.For the ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.
[0025] The utility model provides the following technical scheme:
[0026] Embodiment one
[0027] Please refer to Figures 1-4 Waste gas purification device for preparing rubber tire vulcanizing machine includes first level processing box 1, and the right end of first level processing box 1 is provided with second level processing box 2, and the right end of second level processing box 2 is provided with third level processing box 3, and the surface of first level processing box 1 and second level processing box 2 is provided with waste gas treatment mechanism 8, and waste gas treatment mechanism 8 includes waste gas dust cleaning treatment assembly 81 and waste gas depth treatment assembly 82, and the surface of third level processing box 3 is provided with waste gas filtration drying mechanism 9;
[0028] Waste gas depth treatment assembly 82 includes rotating shaft 821, and rotating shaft 821 is rotatably connected to the bottom end in the inside of second level processing box 2, and the left end bottom of second level processing box 2 is installed with motor 822, and the surface of rotating shaft 821 is fixedly connected with shaft sleeve 823, and the surface of shaft sleeve 823 is fixedly connected with stirring plate 824, and the top of second level processing box 2 is fixedly connected with liquid inlet 825, and the bottom of second level processing box 2 is provided with waste material discharge port 826, and waste material discharge port 826 bottom is fixedly connected with plug-in seat 827, and plug-in seat 827 is inserted with bottom partition 828 in the inside, and the right end of second level processing box 2 is installed with second exhaust fan 829, and the right end of second level processing box 2 is fixedly connected with second exhaust pump 8202, and the right end of second exhaust pump 8202 is fixedly connected with second exhaust pipe 8201, and waste gas is introduced into waste gas depth treatment assembly 82 after passing through waste gas dust cleaning treatment assembly 81 and is treated, and waste gas enters the inside of alkaline solution in the inside of second level processing box 2 and is treated, and the impurities in the inside of waste gas will be deposited to the bottom, and the treated gas will float through second exhaust fan 829 and second exhaust pipe 8201 and is discharged to the next step and is treated, and the setting of the assembly can efficiently treat the impurities contained in the inside of waste gas, and the use of waste gas dust cleaning treatment assembly 81 can extremely efficiently treat impurities and hazardous substances.
[0029] Rotating shaft 821 is fixedly connected to the right end output end of motor 822, and second exhaust fan 829 is installed to the right end inside of second level processing box 2;
[0030] The exhaust gas dust suppression and cleaning treatment component 81 includes a water tank 811, which is fixedly connected to the top center of the primary treatment tank 1. Water pumps 812 are installed at both ends of the water tank 811, and drain pipes 813 are fixedly connected to the outer ends of the water pumps 812. An installation plate 814 is installed at the top inside the primary treatment tank 1, and an atomizing nozzle 815 is fixedly connected to the bottom of the installation plate 814. A drain outlet 816 is opened at the bottom of the primary treatment tank 1, and a partition 817 is installed inside the drain outlet 816. A collection water tank 818 is fixedly connected to the bottom of the primary treatment tank 1, and a drain pump 819 is installed on the front of the collection water tank 818. A drainage pipe 8101 is fixedly connected to the surface of the primary treatment box 1. A first exhaust fan 8102 is installed at the right end of the primary treatment box 1. A first exhaust pump 8104 is installed at the right end of the primary treatment box 1. A first exhaust pipe 8103 is fixedly connected to the right end of the first exhaust pump 8104. After the exhaust gas is introduced into the primary treatment box 1, it can be preliminarily treated by the exhaust gas dust removal and cleaning treatment component 81. Water is discharged into the primary treatment box 1 by the water pump 812. The exhaust gas is cleaned and dusted by the atomizing nozzle 815. The exhaust gas can be efficiently dusted, ensuring that the exhaust gas entering the exhaust gas deep treatment component 82 can be effectively treated.
[0031] The drain pipe 813 is fixedly connected to the end of the water pump 812 away from the water tank 811. The first exhaust fan 8102 is located on the right side inside the primary treatment tank 1. The end of the drain pipe 813 away from the water pump 812 is fixedly connected to the top of the mounting plate 814.
[0032] Example 2
[0033] Please see Figures 1-4 Furthermore, based on Embodiment 1, the exhaust gas filtration and drying mechanism 9 further includes a mounting base 91, which is fixedly connected to the left and right ends inside the three-stage treatment box 3. An adsorption filter plate 92 is inserted inside the mounting base 91. An exhaust port 93 is opened at the center of the bottom of the three-stage treatment box 3. A third exhaust pump 95 is installed at the bottom of the exhaust port 93. A third exhaust pipe 94 is fixedly connected to the bottom of the third exhaust pump 95. Drying chambers 96 are fixedly connected to the bottom of the left and right ends of the three-stage treatment box 3. A drying fan 97 is installed inside the drying chamber 96. An electric heating tube mounting base 98 is installed inside the drying chamber 96. An electric heating tube 99 is installed inside the electric heating tube mounting base 98. Dustproof nets 901 are installed at the bottom of the left and right sides inside the three-stage treatment box 3.
[0034] An air intake pump 7 is installed on the left end of the primary treatment box 1. An air intake pipe 4 is fixedly connected to the left end of the air intake pump 7. An air intake hood 5 is fixedly connected to the end of the air intake pipe 4 away from the air intake pump 7. An air intake fan 6 is installed on the inner side of the left end of the primary treatment box 1.
[0035] In actual operation, when the device is used, the device is placed on the tire vulcanizing machine, the air inlet cover 5 is placed at the air outlet of the vulcanizing machine to collect the exhaust gas, the exhaust gas is collected into the first treatment box 1 for treatment through the air inlet pump 7 and the air inlet fan 6, the exhaust gas is preliminarily treated through the exhaust dust cleaning and treatment assembly 81 after being introduced into the first treatment box 1, the water is discharged into the first treatment box 1 through the water pump 812, and the exhaust gas is cleaned and dusted through the atomizing nozzle 815, so that the exhaust gas can be efficiently dedusted, and the exhaust gas entering the exhaust gas deep treatment assembly 82 can be effectively treated twice.
[0036] The exhaust gas is introduced into the exhaust gas deep treatment assembly 82 for treatment after passing through the exhaust dust cleaning and treatment assembly 81, the exhaust gas is treated in the alkaline solution in the second treatment box 2, the impurities in the exhaust gas are precipitated to the bottom, and the treated gas is floated out through the second exhaust fan 829 and the second exhaust pipe 8201 to be treated in the next step, so that the impurities contained in the exhaust gas can be efficiently treated through the assembly, and the impurities and harmful substances can be extremely efficiently treated in cooperation with the use of the exhaust dust cleaning and treatment assembly 81.
[0037] The treated exhaust gas is introduced into the third treatment box 3 through the second exhaust fan 829 and the second exhaust pump 8202 for treatment, the exhaust gas is adsorbed by the three groups of adsorption filter plates 92, is dried by the drying fan 97 and the electric heating pipe 99 after reaching the bottom, so that the exhaust gas discharged is dry and clean, and the treatment is completed.
[0038] It should be noted that, in the present text, the relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitation, the element defined by the statement "including a" does not exclude the presence of another identical element in the process, method, article or equipment including the element.
Claims
1. A waste gas purification device for rubber tire vulcanization machine preparation, comprising a first treatment box (1), characterized in that: The right end of the first treatment box (1) is provided with a second treatment box (2), the right end of the second treatment box (2) is provided with a third treatment box (3), the surfaces of the first treatment box (1) and the second treatment box (2) are provided with a waste gas treatment mechanism (8), the waste gas treatment mechanism (8) comprises a waste gas dust cleaning treatment assembly (81) and a waste gas deep treatment assembly (82), and the surface of the third treatment box (3) is provided with a waste gas filtering and drying mechanism (9). The waste gas deep treatment assembly (82) comprises a rotating shaft (821), the rotating shaft (821) is rotationally connected to the bottom end inside the second treatment box (2), a motor (822) is installed at the bottom of the left end of the second treatment box (2), the surface of the rotating shaft (821) is fixedly connected with a shaft sleeve (823), the surface of the shaft sleeve (823) is fixedly connected with a stirring plate (824), the top of the second treatment box (2) is fixedly connected with a liquid inlet (825), a waste material discharge port (826) is formed in the bottom of the second treatment box (2), the bottom of the waste material discharge port (826) is fixedly connected with a plug-in seat (827), a bottom partition plate (828) is plugged into the plug-in seat (827), a second exhaust fan (829) is installed at the right end of the second treatment box (2), and a second exhaust pump (8202) is fixedly connected to the right end of the second exhaust fan (829).
2. The apparatus according to claim 1, characterized in that: The rotating shaft (821) is fixedly connected to the right end output end of the motor (822), and the second exhaust fan (829) is installed at the right end inside the second treatment box (2).
3. The apparatus according to claim 1, characterized in that: The waste gas dust cleaning treatment assembly (81) comprises a water tank (811), the water tank (811) is fixedly connected to the top center of the first treatment box (1), water pumps (812) are installed at the left and right ends of the water tank (811), drain pipes (813) are fixedly connected to the outer ends of the water pumps (812), an installation plate (814) is arranged at the top inside the first treatment box (1), atomizing nozzles (815) are fixedly connected to the bottom of the installation plate (814), a drain port (816) is formed in the bottom of the first treatment box (1), a partition plate (817) is installed in the drain port (816), a collection water tank (818) is fixedly connected to the bottom of the first treatment box (1), a drain pump (819) is installed on the front of the collection water tank (818), a drain pipeline (8101) is fixedly connected to the front of the drain pump (819), a first exhaust fan (8102) is installed at the right end of the first treatment box (1), a first exhaust pump (8104) is installed at the right end of the first treatment box (1), and a first exhaust pipe (8103) is fixedly connected to the right end of the first exhaust pump (8104).
4. The apparatus according to claim 3, characterized in that: The drain pipes (813) are fixedly connected to one ends of the water pumps (812) away from the water tank (811), the first exhaust fan (8102) is arranged at the right end inside the first treatment box (1), and the one ends of the drain pipes (813) away from the water pumps (812) are fixedly connected to the top of the installation plate (814).
5. The apparatus according to claim 1, characterized in that: The waste gas filtering and drying mechanism (9) comprises a mounting seat (91), the mounting seat (91) is fixedly connected to the left and right ends inside the three-stage treatment box (3), an adsorption filter plate (92) is inserted into the mounting seat (91), a gas outlet (93) is formed in the bottom center of the three-stage treatment box (3), a third exhaust pump (95) is mounted on the bottom of the gas outlet (93), a third exhaust pipe (94) is fixedly connected to the bottom of the third exhaust pump (95), drying chambers (96) are fixedly connected to the bottom of the left and right ends of the three-stage treatment box (3), drying fans (97) are mounted in the drying chambers (96), electric heating pipe mounting seats (98) are mounted in the drying chambers (96), electric heating pipes (99) are mounted on the inner sides of the electric heating pipe mounting seats (98), and dust screens (901) are mounted on the bottom of the left and right sides inside the three-stage treatment box (3).
6. The apparatus according to claim 1, characterized in that: The first-stage treatment box (1) is provided with an air inlet pump (7) on the left end, the air inlet pump (7) is fixedly connected with an air inlet pipe (4) on the left end, the air inlet pipe (4) is fixedly connected with an air inlet cover (5) at the end away from the air inlet pump (7), and an air inlet fan (6) is mounted on the inner side of the left end of the first-stage treatment box (1).
Citation Information
Patent Citations
Waste gas treatment and purification device of vulcanizing machine
CN221525866U