Roller press hole patching device
By adjusting the coordination of the components and the punching components, the automatic punching of the roller press is realized, which solves the problem that traditional roller presses require secondary processing by manual labor or special machines, and improves production efficiency and punching convenience.
Patent Information
- Application Number
- CN202520458801.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-17
AI Technical Summary
When profiles produced by traditional roller presses require additional holes, secondary processing by manual labor or specialized machines is necessary, which increases production difficulty and reduces production line speed.
By employing adjustment and punching components, the position of the mounting base is adjusted to match the punching position, and the punching component presses and punches the sheet metal. Combined with arc-shaped trajectory punching, convenient hole filling is achieved.
It achieves automated hole filling, reduces manual intervention, improves production efficiency, reduces the initial force required for punching, and facilitates the replacement of different punching styles.
Smart Images

Figure CN223847902U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of punching equipment, in particular to a roller press hole supplementing device. BACKGROUND
[0002] At present, various types of roller press mechanical equipment are widely used in manufacturing industry, especially in metallurgical building material industry, to complete the process of changing the plate from a plane to a profile with complex cross-sectional profile characteristics (such as I-beam, channel steel and other special-shaped steel).
[0003] The profile made by the traditional roller press is generally fixed in position, and a fixed number of holes are punched and formed. If additional holes are involved, secondary processing by manual work or special machines is required, which not only increases the difficulty of production, but also reduces the speed of the entire production line. SUMMARY
[0004] In order to improve the above problems, the present application provides a roller press hole supplementing device.
[0005] The roller press hole supplementing device provided by the present application adopts the following technical scheme:
[0006] A roller press hole supplementing device comprises an adjusting assembly, an adjusting rail, a mounting seat and a punching assembly. The mounting seat is slidably connected with the adjusting rail. The adjusting assembly is installed at one end of the adjusting rail and drives the mounting seat to slide along the adjusting rail. The punching assembly is installed on the mounting seat, and the mounting seat is provided with a punching slot for the plate to enter and exit. After the plate enters the punching slot, the position of the mounting seat is adjusted by the adjusting assembly to adapt to the corresponding punching position, and the punching assembly is used to press and punch the plate.
[0007] By adopting the above technical scheme, when the plate enters the punching slot, the position of the mounting seat is adjusted by the adjusting assembly to adapt to the corresponding punching position, and the punching end of the punching assembly is used to press and punch the plate at the determined punching position, so as to achieve the effect of hole supplementing. After the plate is supplemented with holes, the conveying device can continue to convey the plate. After the plate is conveyed at a predetermined hole supplementing distance, the punching assembly can be used to press and punch the plate again, so as to achieve the effect of convenient hole supplementing.
[0008] Optionally, the punching assembly comprises a punching driving part, a hinged seat, a pressing seat, an upper die seat and a lower die seat. The lower die seat is installed on the mounting seat and located at the punching slot. The punching driving part is connected with the mounting seat. The hinged seat is installed on the top surface of the mounting seat. The pressing seat is hinged with the punching driving part and hinged with the hinged seat at the other end. The upper die seat is detachably connected with the pressing seat, and the upper die seat is located directly above the lower die seat. The upper die seat is provided with a forming opening matched with the lower die seat.
[0009] By adopting the technical scheme, when the pressing seat is driven by the punching driving part, the upper die seat is driven to move towards the lower die seat, and the plate is located between the upper die seat and the lower die seat, then the lower die seat and the upper die are pressed to make the punching protrusion press into the forming opening, so that the plate is punched and formed, when multiple punching is required, the adjusting assembly can drive the mounting seat to move, so that the position of the plate in the punching groove is adjusted to adjust the number of punching.
[0010] Optionally, the pressing seat is in the shape of a triangular plate, a first corner is hingedly connected with the punching driving part, a second corner is hingedly connected with the hinge frame, and a third corner is detachably connected with the upper die seat.
[0011] By adopting the technical scheme, the punching driving part drives the pressing seat to rotate along the hinge direction of the hinge seat, so that the pressing seat is pivoted to press the upper die seat to the lower die seat, and the punching angle of the upper die seat cooperated with the lower die seat is along an arc-shaped track for punching, which is not direct lifting and punching. This way can make the plate bear single-point force during punching, that is, the plate first bears single-point force of the lower die seat, then is punched and formed along an arc track, so that the initial force required for punching is smaller and punching and forming are more convenient.
[0012] Optionally, the third corner of the pressing seat is provided with a first insertion opening, the upper die seat is provided with a second insertion opening, and after the first insertion opening and the second insertion opening are butted, a pin part is inserted therein, and the pin part penetrates the first insertion opening and the second insertion opening.
[0013] By adopting the technical scheme, when the upper die seat needs to be taken out and replaced with an upper die seat of a different style, the pin part is taken out of the first insertion opening and the second insertion opening, so that the upper die seat can be loosened for replacement, and switching punching and forming of different styles of punching provided by the upper die seat is achieved.
[0014] Optionally, the mounting seat is provided with a fixing seat, and a non-driving end of the punching driving part is hingedly connected with the fixing seat.
[0015] By adopting the technical scheme, the punching driving part is also hingedly connected with the fixing seat, which can avoid interference or jamming during driving, and ensure the stability of pressing and forming.
[0016] Optionally, the adjusting assembly comprises an adjusting driving part, a lead screw and a pivoting bearing, the mounting seat is provided with a threaded opening, the adjusting driving part and the pivoting bearing are both mounted on the adjusting rail, one end of the lead screw is connected with the adjusting driving part, the other end is pivotally connected with the pivoting bearing, and the mounting seat is screwed with the lead screw through the threaded opening.
[0017] By adopting the technical scheme, the adjusting driving part drives the lead screw to rotate along the pivot bearing, and the mounting seat can move along the adjusting rail in the rotating process through the threaded hole of the mounting seat, the plate material is extended into or out of the punching groove, and the punching position is adjusted.
[0018] Optionally, the adjusting rail is provided with a limiting block at the end.
[0019] By adopting the technical scheme, the limiting block can limit the movement path of the mounting seat, avoid the mounting seat from being separated from the adjusting rail, and ensure the accuracy of the movement position of the mounting seat.
[0020] Optionally, the adjusting rail is a double rail.
[0021] By adopting the technical scheme, the double rail can increase the movement stability of the mounting seat, the mounting seat can be more stable when moving along the double rail, the movement is prevented from being jolted or fluctuated, and the plate material is prevented from being affected.
[0022] In summary, the present application has at least one of the following beneficial technical effects:
[0023] 1. When the plate material enters the punching groove, the adjusting assembly adjusts the position of the mounting seat to adapt to the corresponding punching position, the punching end of the punching assembly is pressed and punched at the punching position of the plate material, the conveying device conveying the plate material after hole repair can continue to convey, and after the interval of the preset hole repair distance, the punching assembly can continue to press and punch, thereby achieving the effect of convenient hole repair;
[0024] 2. When the pressing seat is driven by the punching driving part, the upper die seat is driven to move towards the lower die seat, and the plate material is located between the upper die seat and the lower die seat, then the lower die seat is pressed and combined with the upper die seat, so that the punching protrusion is pressed into the forming hole to form a hole in the plate material. When multiple holes are needed, the adjusting assembly can drive the mounting seat to move, so that the position of the plate material in the punching groove is adjusted to adjust the number of holes;
[0025] 3. The stamping driving part drives the pressing seat to rotate along the hinge direction of the hinge seat, so that the pressing seat is pivoted to press the upper die seat on the lower die seat. The punching angle of the upper die seat in cooperation with the lower die seat is along an arc-shaped track, and is not directly lifted and stamped. This way can make the plate material bear single-point force during punching, that is, the plate material first bears single-point force of the lower die seat, and then is punched and formed along the arc track, so that the initial force required for punching is smaller and punching and forming are more convenient;
[0026] 4. When the upper die seat needs to be taken out and replaced with a different style, the pin part is taken out from the first insertion port and the second insertion port, so that the upper die seat is loosened for replacement, thereby achieving the effect of conveniently switching the stamping and forming of the upper die seat with different styles. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 is a front view structural schematic diagram of a hole repairing device in an embodiment of the present application;
[0028] Figure 2 is a side view structural schematic diagram of a hole repairing device in some embodiments of the present application;
[0029] Figure 3 is a perspective view structural schematic diagram of a punching assembly in some embodiments of the present application;
[0030] The signs in the drawings are: 1, an adjusting assembly, 11, an adjusting driving part, 12, a screw rod, 13, a pivot bearing, 2, an adjusting rail, 21, a limiting block, 3, a mounting seat, 31, a punching groove, 4, a punching assembly, 41, a punching driving part, 42, a hinged seat, 43, a pressing seat, 431, a first inserting opening, 44, an upper die seat, 441, a forming opening, 442, a second inserting opening, 45, a lower die seat, 46, a bolt part, 47, a fixing seat, 5, a plate. DETAILED DESCRIPTION
[0031] The embodiments of the present application will be described in detail with specific examples. Those skilled in the art can easily understand other advantages and effects of the present application from the disclosed information. The present application can also be implemented or applied in different specific embodiments or systems, and the details in the present application can be modified or changed according to different views and application systems without departing from the spirit of the present application. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0032] The embodiments of the present application will be described in detail with specific examples. Those skilled in the art can easily understand other advantages and effects of the present application from the disclosed information. The present application can also be implemented or applied in different specific embodiments or systems, and the details in the present application can be modified or changed according to different views and application systems without departing from the spirit of the present application. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0033] In the present application, the expressions of "one embodiment", "some embodiments", "example", "specific example", or "some examples" mean that the specific features, structures, materials or characteristics expressed in connection with the embodiment or example are included in at least one embodiment or example of the present application. Moreover, the specific features, structures, materials or characteristics expressed can be combined in any one or more embodiments or examples in a suitable manner. In addition, the skilled in the art can combine and combine the different embodiments or examples and the features of the different embodiments or examples expressed in the present application without conflict.
[0034] Further, the terms "first", "second", etc. are used herein only to describe various objects, and are not used to denote or imply relative importance or an indicated number of the technical features. Thus, the features defined with "first", "second", etc. can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.
[0035] Throughout the specification, when it is said that a certain device is "connected" to another device, this includes not only the case of "direct connection", but also the case of "indirect connection" in which other elements are placed therebetween. In addition, when it is said that a certain device "includes" a certain constituent element, other constituent elements are not excluded unless specifically stated to the contrary, but it means that other constituent elements can also be included.
[0036] The following will be described in detail with reference to the accompanying drawings. Figure 1 - The accompanying drawings illustrate embodiments of the present application. Figure 3 The present application will be described in further detail.
[0037] The present application discloses a roll press hole filling device.
[0038] A roll press hole filling device is arranged at one of the conveying stations of the roll press. The plate 5 is conveyed at the conveying device of the roll press and passes through the hole filling device of the present application. The plate 5 needs not to be subjected to other bending processes during hole filling to ensure smooth hole filling.
[0039] Reference will be made to the accompanying drawings to illustrate the present application. Figure 1 and Figure 2 As shown in the drawings, the present application comprises an adjusting assembly 1, an adjusting rail 2, a mounting seat 3 and a punching assembly 4. The mounting seat 3 is in sliding connection with the adjusting rail 2, i.e. the mounting seat 3 can slide along the extension direction of the adjusting rail 2. The adjusting assembly 1 is mounted at one end of the adjusting rail 2 and drives the mounting seat 3 to slide along the adjusting rail 2. The adjusting assembly 1 is used to adjust the position of the mounting seat 3 on the adjusting rail 2 to control the punching position during hole filling of the plate 5.
[0040] The punching assembly 4 is mounted on the mounting seat 3. The mounting seat 3 is provided with a punching slot 31 for the plate 5 to enter and exit. When the mounting seat 3 is driven by the adjusting assembly 1 to move along the adjusting rail 2, the plate 5 extends into the punching slot. According to the distance or depth of the plate 5 extending into the punching slot, the position of the required hole filling is determined.
[0041] When the plate 5 enters the punching slot 31, the position of the mounting seat 3 is adjusted by the adjusting assembly 1 to adapt to the corresponding punching position. The punching end of the punching assembly 4 punches and compresses the hole filling position of the plate 5 to achieve the effect of hole filling. After hole filling, the conveying device for conveying the plate 5 can continue to convey. When the interval between the preset hole filling distances is reached, the punching assembly 4 can continue to punch and compress to achieve the effect of convenient hole filling.
[0042] Further, referring to Figure 1 and Figure 3 As shown in the figure, the punching assembly 4 includes a punching driving part 41, a hinged seat 42, a pressing seat 43, an upper die seat 44 and a lower die seat 45; the lower die seat 45 is installed on the mounting seat 3 and located at the opening of the punching groove 31, and the lower die seat 45 is provided with a punching protrusion which can be a cylindrical protrusion or other shapes as required.
[0043] The punching driving part 41 is connected with the mounting seat 3, and the punching driving part 41 can be an oil cylinder; the hinged seat 42 is installed on the top surface of the mounting seat 3; the pressing seat 43 is hinged with the punching driving part 41 and hinged with the hinged seat 42 at the other end; the punching driving part 41 can drive the pressing seat 43 to rotate along the hinged seat 42.
[0044] The upper die seat 44 is detachably connected with the pressing seat 43, and the upper die seat 44 is located directly above the lower die seat 45; the upper die seat 44 is provided with a forming opening 441 which is matched with the lower die seat 45; when the pressing seat 43 is driven by the punching driving part 41, the upper die seat 44 is moved towards the lower die seat 45, and the plate 5 is located between the upper die seat 44 and the lower die seat 45; then the lower die seat 45 is pressed with the upper die seat 45, so that the punching protrusion is pressed into the forming opening 441 to punch and form the plate 5; when multiple punching is required, the mounting seat 3 can be moved by the adjusting assembly 1 to adjust the position of the plate 5 in the punching groove 31, so as to adjust the number of punching.
[0045] Further, referring to Figure 1 and Figure 3 As shown in the figure, the pressing seat 43 is in the shape of a triangular plate, the first corner is hinged with the punching driving part 41, the second corner is hinged with the hinged seat, and the third corner is detachably connected with the upper die seat 44; by the pressing seat 43 in the shape of a triangular plate, the stress direction during punching is changed, and the punching is not directly lifted and pressed; the pressing driving part drives the pressing seat 43 to rotate along the hinged direction of the hinged seat 42, so that the pressing seat 43 pivots and drives the upper die seat 44 to be pressed with the lower die seat 45; the punching angle of the upper die seat 44 matched with the lower die seat 45 is along an arc trajectory, and the punching is not directly lifted and pressed; in this way, the plate 5 is subjected to single-point stress during punching, i.e. the plate 5 is first subjected to single-point stress of the lower die seat 45, and then punched and formed along an arc trajectory, so that the initial force required for punching is smaller and the punching and forming are more convenient.
[0046] Further, the pressing seat 43 is composed of two triangular plates, a third corner of the pressing seat 43 is provided with a first insertion opening 431, the first insertion opening 431 is provided with two, the upper die seat 44 is provided with a second insertion opening 442, the upper die seat 44 is moved towards the pressing seat 43 and located between the two triangular plates, and after the second insertion opening 442 is butt jointed with the two first insertion openings 431, the latch portion 46 is inserted from any first insertion opening 431, after the latch portion 46 penetrates the first insertion opening 431 and the second insertion opening 442, the screw is screwed into the nut for fastening, so as to install the upper die seat 44 into shape.
[0047] When it is needed to take out the upper die seat 44 and replace the upper die seat 44 of different styles, the latch portion 46 is taken out from the first insertion opening 431 and the second insertion opening 442, so that the upper die seat 44 can be loosened for replacement, so as to achieve the convenient upper die seat 44 to provide the switching stamping forming of different styles of hole filling.
[0048] Further, as shown in Figure 1 , the mounting seat 3 is provided with a fixed seat 47, the non-driving end of the stamping driving portion is hinged with the fixed seat 47, the stamping driving portion also adopts the hinged form through the fixed seat 47, which can avoid the interference or jamming during driving, and ensure the stability of the pressing forming.
[0049] In some embodiments, the adjusting assembly 1 includes an adjusting driving portion 11, a lead screw 12 and a pivot bearing 13; the mounting seat 3 is provided with a threaded opening, the adjusting driving portion 11 and the pivot bearing 13 are both installed on the adjusting rail 2, one end of the lead screw 12 is connected with the adjusting driving portion 11, and the other end is pivotally connected with the pivot bearing 13, the mounting seat 3 is screwed with the lead screw 12 through the threaded opening, the adjusting driving portion 11 can adopt an adjusting motor, if there is interference at the mounting point, the adjusting driving portion 11 can include an adjusting motor, a pulley set and a linkage belt, the adjusting driving portion 11 drives the lead screw 12 to rotate along the pivot bearing 13, and in the rotating process, the mounting seat 3 can move along the adjusting rail 2 through the threaded opening of the mounting seat 3, so that the plate 5 can be extended into or out of the punching groove 31, thereby achieving the function of adjusting the punching position.
[0050] Further, as shown in Figure 1 , the end of the adjusting rail 2 is provided with a limiting block 21, the limiting block 21 is located on the extension path of the adjusting rail 2, especially at the position of the specified hole filling, the limiting block 21 can be arranged, the limiting block 21 can limit the movement path of the mounting seat 3, avoid the mounting seat 3 from leaving the adjusting rail 2, ensure the accuracy of the movement position of the mounting seat 3, when the limiting block 21 is arranged at the specified position, the mounting seat 3 can be quickly positioned, when the mounting seat 3 moves to the limiting block 21, it can stop, this way needs to arrange a pressure sensor on the mounting block, when the pressure sensor touches the limiting block 21, a pressure change is generated, and an electric signal is sent to the background, the background sends a control instruction to control the adjusting driving portion 11 to stop running.
[0051] The limiting block 21 can also be detachably connected with the adjusting rail 2. For example, a plurality of clamping slots are arranged on the adjusting rail 2, and the limiting block 21 can be inserted into any clamping slot, thereby adapting to the limiting of different positions,
[0052] Further, as shown in the figure, Figure 2 The adjusting rail 2 is a double rail, and the bottom of the mounting seat 3 is provided with an inner groove matched with the bottom of the adjusting rail 2. When the adjusting rail 2 is a double rail, the inner groove is provided with two groups, which are matched with the double rail respectively. The inner groove of the mounting seat 3 is embedded in the double rail, so that the mounting seat 3 can move along the double rail through the inner groove, and both sides are limited by the inner groove and will not be deviated.
[0053] The double rail can increase the moving stability of the mounting seat 3. When the mounting seat 3 moves along the double rail, it can be more stable, so as to ensure that there is no bumping or fluctuation during the movement, and prevent the influence on the plate 5.
[0054] The embodiments of the specific implementation are the preferred embodiments of the present application, and are not limited to the protection scope of the present application. The same parts are indicated by the same reference numerals. Therefore, any equivalent changes made according to the structure, shape, principle of the present application should be covered by the protection scope of the present application.
Claims
1. A roll press hole filling device characterized by, The utility model provides a kind of adjustable plate material punching device, including adjusting component (1), adjusting rail (2), mounting seat (3) and punching component (4);The mounting seat (3) is slidably connected with the adjusting rail (2);The adjusting component (1) is installed in the adjusting rail (2) one end, and drive the mounting seat (3) along the adjusting rail (2) sliding;The punching component (4) is installed in the mounting seat (3), and the mounting seat (3) is equipped with the punching slot (31) for the plate material (5) to go out;Plate material (5) enters the punching slot (31) after, by the adjusting component (1) adjustment mounting seat (3) position to adapt corresponding punching position, the punching component (4) is pressed together and punches plate material (5).
2. A roll press hole filling apparatus according to claim 1, wherein The punching component (4) includes punching drive part (41), hinged seat (42), pressing seat (43), upper die seat (44) and lower die seat (45);The lower die seat (45) is installed in the mounting seat (3), and is located in the mouth of the punching slot (31);The punching drive part (41) is connected with the mounting seat (3);The hinged seat (42) is installed in the top surface of the mounting seat (3);The pressing seat (43) is hinged with the punching drive part (41), and the other end is hinged with the hinged seat (42);The upper die seat (44) is detachably connected with the pressing seat (43), and the upper die seat (44) is located directly above the lower die seat (45), and the upper die seat (44) is provided with a forming port (441) matched with the lower die seat (45).
3. A roll press hole filling apparatus according to claim 2, wherein The pressing seat (43) is triangular plate, the first corner is hinged with the punching drive part (41), the second corner is hinged with the hinged seat (42), and the third corner is detachably connected with the upper die seat (44).
4. A roll press hole filling apparatus according to claim 3, wherein The third corner of the pressing seat (43) is provided with a first insertion port (431), and the upper die seat (44) is provided with a second insertion port (442);After the first insertion port (431) and the second insertion port (442) are connected, a latch part (46) is inserted therein, and the latch part (46) penetrates the first insertion port (431) and the second insertion port (442).
5. A roll press hole filling apparatus according to claim 2, wherein The mounting seat (3) is provided with a fixing seat (47);The non-driving end of the punching drive part (41) is hinged with the fixing seat (47).
6. A roll press hole filling apparatus according to claim 1, wherein The adjusting component (1) includes adjusting drive part (11), lead screw (12) and pivot bearing (13);The mounting seat (3) is provided with a threaded port;The adjusting drive part (11) and the pivot bearing (13) are both installed in the adjusting rail (2);One end of the lead screw (12) is connected with the adjusting drive part (11), and the other end is pivotally connected with the pivot bearing (13), and the mounting seat (3) is screwed with the lead screw (12) through the threaded port.
7. A roll press hole filling apparatus according to claim 1, wherein The end of the adjusting rail (2) is provided with a limiting block (21).
8. A roll press hole filling apparatus according to claim 1, wherein The adjusting rail (2) is double rail.