Cap mounting clamp
By setting up pushing, positioning, and limiting mechanisms on the storage body, the problem of stable delivery of electrode caps in the servo automatic cap changing and grinding machine is solved, realizing stable delivery of electrode caps and preventing displacement, thus improving the stability of the cap clamp.
Patent Information
- Application Number
- CN202420392090.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-03-01
AI Technical Summary
In existing servo-driven automatic cap changing and grinding machines, the spring compression feeding method of the electrode cap clamp cannot stably deliver the electrode cap, causing the electrode cap to easily shift and fall out, resulting in poor stability.
A cap holder is designed, including a storage body with a cap storage slot and a pushing mechanism. The cap storage slot contains a positioning mechanism and a limiting mechanism. The pushing mechanism pushes the electrode cap to move, the positioning mechanism positions the electrode cap, and the limiting mechanism prevents the electrode cap from moving forward, ensuring stable delivery.
This achieves stable delivery of the electrode cap, preventing displacement and drop, and improving the stability and efficiency of the delivery process.
Smart Images

Figure CN223848308U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to motor cap repair technology field, concretely relates to a cap mounting clamp. BACKGROUND
[0002] The electrode cap belongs to one kind of welding electrode, and is used for the welding of resistance welding equipment, such as fixed spot welder, suspended spot welder and mechanical hand spot welder etc., because it is sleeved on the electrode connecting rod, it is called electrode cap. The electrode cap needs to be polished during production. In addition, the electrode cap needs to be regularly repaired or replaced after being used for a period of time, that is, after a certain number of weldings, to ensure the welding effect, and the electrode cap belongs to welding consumables. Modern automobile production lines generally use robots for resistance welding, and the electrode cap used for welding is frequently turned on and off and subjected to pressure during robot welding, so the electrode cap wears out quickly, and an oxidation layer is easily formed on the surface of the electrode cap, which damages the electrode cap. The damaged electrode cap will seriously affect the welding quality. In order to eliminate the adverse effects of electrode cap wear and electrode oxidation layer on welding, the common practice is to repair the electrode cap after a certain number of uses, and when the outer wall thickness of the repaired electrode cap is less than the specified allowable thickness, a new electrode cap needs to be replaced.
[0003] No matter during production or in the process of use, the electrode cap is usually polished by an electrode cap polisher, and the cap mounting clamp is essential during polishing. The electrode cap mounting clamp of the existing servo automatic cap changing and polishing device adopts a spring compression feeding mode, which cannot stably feed the electrode caps one by one. The electrode cap at the front is prone to displacement and falling out due to insufficient pressing, and the stability is poor. SUMMARY
[0004] In view of the above-mentioned shortcomings of the prior art, the technical problem to be solved by the utility model is to provide a cap mounting clamp, which can stably deliver electrode caps, prevent electrode caps from displacing, and improve the stability of delivery.
[0005] To solve the above-mentioned technical problems, the utility model includes a storage body, which is characterized in that a cap storage groove is formed on the storage body, a cover plate covers the cap storage groove, the cap storage groove extends along the length direction of the storage body and penetrates the storage body, a plurality of electrode caps and a pushing mechanism for pushing the electrode caps to move are arranged in the cap storage groove, and a positioning mechanism for positioning the cap storage groove to be grabbed is further arranged in the cap storage groove. The end of the storage body away from the pushing mechanism is further provided with a cap pressing mechanism and a limiting mechanism respectively located on both sides of the corresponding cap storage groove.
[0006] After the structure is used, firstly, the multiple electrode caps are placed in the cap storage groove, at this time, the pushing mechanism in the cap storage groove is in the contraction state and pushes against the electrode cap adjacent to the end portion thereof, the limiting mechanism abuts against the electrode cap at the foremost end, the electrode cap is limited in the length direction of the cap storage groove, and the cap pressing mechanism presses the top surface of the electrode cap at the foremost end; when the cap is taken, the electrode cap at the foremost end is taken away, and under the pushing of the pushing mechanism, the electrode cap next thereto moves to the positioning mechanism, the cap pressing mechanism presses the top surface of the electrode cap, the limiting mechanism limits the electrode cap from continuing to move forward, and prevents the electrode cap from falling out. The utility model can stably deliver the electrode cap, prevent the electrode cap from being displaced, and improve the stability of delivery.
[0007] Preferably, the pushing mechanism comprises a conveying spring installed in the cap storage groove, a guide shaft is sleeved in the conveying spring, and the end portion of the guide shaft pushes against the electrode cap adjacent thereto.
[0008] Preferably, the bottom surface of the cap storage groove away from the conveying spring is further provided with a block mounting groove and a recess arranged at intervals, a push block is slidably connected in the block mounting groove, and the push block is adapted to the cap storage groove and pushes against the electrode cap adjacent thereto.
[0009] Preferably, the positioning mechanism comprises a positioning seat installed on the recess, the top surface of the positioning seat is provided with a recessed slide, and the slide is adapted to the electrode cap.
[0010] Preferably, the end portion of the storage body away from the pushing mechanism is provided with a cap pressing groove, the cap pressing mechanism comprises a spring cap rotationally connected in the cap pressing groove and a pressing spring abutting against one end of the spring cap, and the other end of the spring cap is pressed on the electrode cap.
[0011] Preferably, the end portion of the storage body away from the pushing mechanism is provided with a stepped mounting table, the limiting mechanism comprises a spring support installed on the higher mounting table, a positioning piece is inserted between the spring support and the lower mounting table, the positioning piece is sleeved with a limiting stopper through a torsion spring, and the limiting stopper abuts against the electrode cap at the foremost end.
[0012] This invention allows for the storage of more electrode caps by placing them in the cap slots of the storage body. A pushing mechanism, when the foremost electrode cap is picked up, pushes a block under the action of a conveying spring, moving the electrode cap adjacent to its reel along the block mounting groove. This ensures the electrode cap enters the slideway stably, guaranteeing stable delivery. A positioning mechanism within the cap slot positions the electrode caps within the slideway. A pressing mechanism, with a spring cap pressing against the electrode cap after it enters the slideway, prevents vertical movement. A limiting mechanism, with a limiting block under the action of a torsion spring, presses against the electrode cap to prevent displacement. This invention provides stable delivery of electrode caps, preventing displacement and improving overall delivery stability. Attached Figure Description
[0013] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application. In the drawings:
[0014] Figure 1 This is a three-dimensional structural schematic diagram of one embodiment of the present utility model;
[0015] Figure 2 This is a three-dimensional structural diagram of the present invention after removing the cover plate;
[0016] Figure 3 for Figure 2 A schematic diagram of the structure from the front view;
[0017] Figure 4 for Figure 3 A top-view structural diagram;
[0018] Figure 5 for Figure 2 A structural diagram viewed from below;
[0019] Figure 6 This is a schematic diagram showing the positional structure between the cap-pressing mechanism, the limiting mechanism, and the storage body of this utility model;
[0020] Figure 7 for Figure 6 A schematic diagram of the structure from the front view;
[0021] Figure 8 for Figure 7 A top-view structural diagram;
[0022] Figure 9 for Figure 7 A structural diagram viewed from below;
[0023] Figure 10 is a structural schematic view of A-A of Figure 7
[0024] Figure 11 is a structural schematic view of B-B of Figure 8
[0025] Figure 12 is a structural schematic view of the storage body of the utility model;
[0026] Figure 13 is a structural schematic view of C of Figure 12
[0027] Figure 14 is a structural schematic view of the front view of Figure 12
[0028] Figure 15 is a structural schematic view of the top view of Figure 14
[0029] Figure 16 is a structural schematic view of the bottom view of Figure 14
[0030] Figure 17 is a structural schematic view of the left view of Figure 14
[0031] Figure 18 is a structural schematic view of the cap pressing mechanism of the utility model.
[0032] In the figure: 1-storage body, 101-cap storage groove, 1011-block installation groove, 1012-recessed platform, 102-cap pressing groove, 103-installation platform, 2-electrode cap, 3-pushing mechanism, 301-conveying spring, 302-guide shaft, 303-pushing block, 4-positioning mechanism, 401-positioning seat, 4011-slide, 5-cap pressing mechanism, 501-spring cap, 502-pressing spring, 6-limiting mechanism, 601-spring support, 602-limiting block, 603-torsional spring. DETAILED DESCRIPTION
[0033] In order to make the person in the art better understand the present application scheme, the technical scheme in the utility model embodiment will be described clearly and completely below in combination with the accompanying drawings. Figures 1-18
[0034] Currently, electrode caps require grinding during production. Additionally, after a period of use, i.e., after a certain number of welding operations, electrode caps also need periodic grinding or replacement due to wear to ensure welding quality. Electrode caps are considered welding consumables. Whether during production or use, electrode cap grinders are typically used for grinding. During grinding, cap clamping is essential. Existing servo-controlled automatic cap changers and grinders use a spring-compression feeding method for the cap clamps, which cannot reliably feed electrode caps one by one. The cap at the front is prone to displacement due to insufficient pressure and is easily dropped, resulting in inaccurate positioning and poor stability when gripping electrode caps. To address the aforementioned issues, a cap holder is provided, comprising a storage body with a cap storage slot covered by a cover plate. The cap storage slot extends along the length of the storage body and penetrates it. A plurality of electrode caps and a pushing mechanism for moving the electrode caps are disposed within the cap storage slot. A positioning mechanism for positioning the caps to be grasped is also provided within the cap storage slot. A cap pressing mechanism and a limiting mechanism are respectively located on both sides of the corresponding cap storage slot at the end of the storage body away from the pushing mechanism. With the above structure, multiple electrode caps are placed in the cap storage slot. At this time, the pushing mechanism in the storage slot is in a retracted state and presses against the electrode cap adjacent to its end. The limiting mechanism presses against the foremost motor cap, limiting the electrode cap along the length of the storage slot. The cap pressing mechanism presses against the top surface of the foremost electrode cap. When the cap is removed, after the foremost electrode cap is taken away, the electrode cap immediately adjacent to it moves forward to the positioning mechanism under the push of the pushing mechanism. The cap pressing mechanism presses against the top surface of this electrode cap, and the limiting mechanism restricts the electrode cap from moving further forward, preventing it from falling out. This structure can stably deliver electrode caps one by one. The foremost electrode cap will not fall out due to insufficient pressing, exhibiting high stability. This invention can stably deliver electrode caps, prevent electrode cap displacement, and improve the stability of the delivery process.
[0035] The above solution will now be described in detail using an embodiment. For ease of description, [the following will be used]. Figure 2 The left and right directions are set as horizontal, which is the direction of material conveying. The left side is the rear and the right side is the front. The up and down directions are set as vertical.
[0036] The application relates to a cap storage clamp, which comprises a cuboid storage body 1, a cap storage groove 101 is arranged on the storage body 1, preferably, cap storage grooves 101 are arranged on opposite top surfaces, the two cap storage grooves 101 are staggered and respectively store a group of electrode caps 2, each group of electrode caps 2 comprises a plurality of electrode caps 2, one group of electrode caps 2 is used after another group of electrode caps 2 is used, the time for placing the electrode caps 2 is reduced, the cap storage groove 101 is deep enough to store more electrode caps 2, in addition, cover members are arranged on the two top surfaces of the storage body 1, a visible groove is arranged on the cover plate covering the cap storage groove 101, a cover plate made of glass covers the visible groove, so that the remaining number of the electrode caps 2 can be observed conveniently, the cap storage groove 101 extends along the length direction of the storage body 1 and penetrates the storage body 1, a plurality of electrode caps 2 and a pushing mechanism 3 for pushing the electrode caps 2 to move are arranged in the cap storage groove 101, the cap storage groove 101 is arranged in a stepped structure, is sequentially arranged as a first groove, a second groove and a third groove from the left end, the groove bottom of the first groove is higher than that of the second groove, the groove bottom of the second groove is higher than that of the third groove, that is, the groove bottoms of the first groove, the second groove and the third groove are sequentially lowered, the end of the first groove close to the second groove is provided with a block mounting groove 1011, the third groove is provided with a recess 1012 located at the end of the cap storage groove 101, the block mounting groove 1011 and the recess 1012 are arranged in a spaced mode, the middle part of the block mounting groove 1011 is provided with a long and narrow mounting channel, the two ends of the mounting channel are provided with buffer grooves with a size larger than that of the mounting channel, the pushing mechanism 3 comprises a conveying spring 301 arranged in the cap storage groove 101, that is, the conveying spring 301 is arranged in the first groove, a guide shaft 302 is arranged in the conveying spring 301, a pushing block 303 is arranged at the end of the guide shaft 302, the lower part of the pushing block 303 is provided with a clamping plate, the clamping plate is clamped in the mounting channel and can move in the horizontal direction along the mounting channel, the upper part of the pushing block 303 is matched with the cap storage groove 101, so as to ensure the running direction of the pushing block 303, the end face of the pushing block 303 away from the conveying spring 301 pushes the electrode cap 2 adjacent to the pushing block 303, preferably, the end of the storage body 1 is further provided with a back baffle for sealing the cap storage groove 101, the back baffle is provided with a spring mounting table, the conveying spring 301 is sleeved on the spring mounting table and is connected with the pushing block 303.
[0037] The cap storage groove 101 is further provided with a positioning mechanism 4 for positioning the electrode cap 2 to be grabbed, that is, the positioning mechanism 4 comprises a positioning seat 401 arranged on the recess 1012, the top surface of the positioning seat 401 is provided with a recessed slide channel 4011 matched with the electrode cap 2, the end of the slide channel 4011 towards the front end is provided with an opening, and the lowest surface of the slide channel 4011 is lower than the groove bottom surface of the second groove of the cap storage groove 101, so that after the electrode cap 2 at the front end is grabbed, the electrode cap 2 next to the electrode cap 2 can be smoothly slid into the slide channel 4011.
[0038] The end of the storage body 1 away from the pushing mechanism 3 is also provided with a cap pressing mechanism 5 and a limiting mechanism 6 located on the two sides of the corresponding cap storage groove 101, that is, the cap pressing mechanism 5 and the limiting mechanism 6 are located on the two sides of the third groove. Among them, the end of the storage body 1 away from the pushing mechanism 3 is provided with a cap pressing groove 102, the cap pressing mechanism 5 comprises a spring cap 501 rotatably connected in the cap pressing groove 102 and a pressing spring 502 abutting on one end of the spring cap 501, the other end of the spring cap 501 is pressed on the motor cap at the front end, preferably, the cap pressing groove 102 is located at the end of the storage body 1 away from the delivery spring 301, the bottom surface of the cap pressing groove 102 is provided with a support, the support is sleeved with a pad, the upper part of the pad is provided with two oppositely arranged ear plates, a cylindrical pin is arranged between the two ear plates, the spring cap 501 is rotatably connected to the cylindrical pin, the spring cap 501 comprises a rotating seat rotatably connected to the cylindrical pin, the rotating seat is connected with a pressing plate, one end of the pressing plate is located above the motor cap at the front end, and the other end of the pressing plate is pressed on the pressing spring 502. When the electrode cap 2 at the front end is taken, the electrode cap 2 abuts on one end of the spring cap 501 to make the spring cap 501 rotate around the cylindrical pin, the other end of the spring cap 501 is pressed on the pressing spring 502, and the electrode cap 2 is taken out; after being taken out, the pressing spring 502 is reset, an electrode cap 2 adjacent to the electrode cap 2 at the front end slides into the slide channel 4011, and the spring cap 501 abuts on the electrode cap 2.
[0039] The end of the storage body 1 away from the pushing mechanism 3 has a stepped mounting table 103, the mounting table 103 is located on the outer side wall of the cap storage groove 101, the mounting table 103 is divided into a first platform and a second platform, and the position of the first platform is higher than that of the second platform; the limiting mechanism 6 comprises a spring bracket 601 mounted on the higher mounting table 103, that is, the spring bracket 601 is fixed on the first platform by screws, a positioning piece is inserted between the spring bracket 601 and the lower mounting table 103, the positioning piece is preferably a cylindrical pin, the cylindrical pin is sleeved with a limiting block 602 through a torsion spring 603, the limiting block 602 abuts on the motor cap at the front end, the limiting block is provided in a triangular block-like structure, a spring mounting groove is formed in the middle of the limiting block towards the bottom surface of the second platform, and the torsion spring 603 is clamped in the spring mounting groove. That is, a pin insertion hole is formed in the second platform, the cylindrical pin is arranged in the pin insertion hole, and the torsion spring 603 on the cylindrical pin is clamped in the spring mounting groove; when the electrode cap 2 is taken, the electrode cap 2 drives the limiting block 602 to rotate, after the electrode cap 2 is taken out, the front block is reset under the action of the torsion spring 603, and the next electrode cap 2 is limited.
[0040] In work, firstly, the conveying spring 301 in the first groove of the cap storage groove 101 is in the contracted state, the plurality of electrode caps 2 are placed in the second groove of the cap storage groove 101, and the electrode cap 2 at the last end is in contact with the push block 303; at this time, the limiting stopper 602 is abutted on the electrode cap at the foremost end, the electrode cap 2 is limited in the length direction of the cap storage groove 101, and the spring cap 501 is pressed on the top surface of the electrode cap 2 at the foremost end; finally, in taking the cap, the electrode cap 2 at the foremost end is taken away, under the action of the conveying spring 301, the electrode cap 2 next to it is moved to the slide 4011 of the positioning seat 401, the spring cap 501 is pressed on the top surface of the electrode cap 2, the limiting stopper 602 limits the electrode cap 2 from continuing to move forward, prevents it from falling out, and one taking cap cycle is finished. The electrode cap 2 is placed in the cap storage groove on the two top surfaces of the storage body 1, more electrode caps 2 can be stored, and the grinding speed is improved; the structure can stably convey the electrode caps 2 one by one, the electrode cap 2 at the foremost end cannot be displaced due to insufficient pressing and fall out, and the stability is relatively high; the electrode cap 2 can be stably delivered, displacement of the electrode cap 2 is prevented, and the stability of conveying is improved.
[0041] The above content is merely an example and description of the structure of the utility model, and those skilled in the art can make various modifications or supplements or adopt similar ways to replace the described specific embodiments, as long as the modifications or supplements or replacement do not deviate from the structure of the utility model or exceed the range defined by the present application, and should belong to the protection range of the utility model.
Claims
1. A cap holder comprising a storage body (1), characterized in that, The storage body (1) is provided with a cap storage groove (101), the cap storage groove (101) is covered with a cover plate, the cap storage groove (101) extends along the length direction of the storage body (1) and penetrates the storage body (1), a plurality of electrode caps (2) and a pushing mechanism (3) for pushing the electrode caps (2) are arranged in the cap storage groove (101), and a positioning mechanism (4) for positioning the cap storage groove (101) is further arranged in the cap storage groove (101); the end of the storage body (1) away from the pushing mechanism (3) is further provided with a cap pressing mechanism (5) and a limiting mechanism (6) respectively located on the two sides of the corresponding cap storage groove (101).
2. The capping clamp of claim 1, wherein The pushing mechanism (3) comprises a conveying spring (301) installed in the cap storage groove (101), a guide shaft (302) is arranged in the conveying spring (301), and the end of the guide shaft (302) is pushed against the electrode cap (2) adjacent to the guide shaft (302).
3. The capping clamp of claim 2, wherein, The cap storage groove (101) is further provided with a block mounting groove (1011) and a recess (1012) arranged at intervals on the groove bottom surface away from the conveying spring (301), the block mounting groove (1011) is slidably connected with a push block (303), and the push block (303) is adapted to the cap storage groove (101) and is pushed against the electrode cap (2) adjacent to the push block (303).
4. The capping clamp of claim 3, wherein, The positioning mechanism (4) comprises a positioning seat (401) installed on the recess (1012), the top surface of the positioning seat (401) is provided with a recessed slide (4011), and the slide (4011) is adapted to the electrode cap (2).
5. The capping clamp of claim 1, wherein, The end of the storage body (1) away from the pushing mechanism (3) is provided with a cap pressing groove (102), the cap pressing mechanism (5) comprises a spring cap (501) rotatably connected in the cap pressing groove (102) and a pressing spring (502) pressing one end of the spring cap (501), and the other end of the spring cap (501) is pressed on the motor cap.
6. The capping clamp of claim 1, wherein, The end of the storage body (1) away from the pushing mechanism (3) is provided with a stepped mounting table (103), the limiting mechanism (6) comprises a spring support (601) installed on the higher mounting table (103), a positioning piece is inserted between the spring support (601) and the lower mounting table (103), the positioning piece is sleeved with a limiting stop block (602) through a torsion spring (603), and the limiting stop block (602) abuts against the frontmost motor cap.