Pulling-straightening roller assembling and disassembling tool
By designing a tooling system for assembling and disassembling the tension leveling rollers, and utilizing positioning components and ball bearing structures, the problem of difficult disassembly of the tension leveling rollers was solved, enabling a fast and convenient disassembly process, reducing costs and protecting the integrity of the equipment.
Patent Information
- Application Number
- CN202520431555.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-12
AI Technical Summary
In the existing technology, the disassembly of the straightening roller is difficult and time-consuming, which can cause the bearing and the main shaft to rust and jam, increasing repair costs and potentially causing further damage.
Design a tooling for assembling and disassembling tension leveling rollers, including a working platform and a force application device. Utilizing a locking component and a ball bearing structure, the tension leveling rollers can be easily installed and disassembled using jacks, avoiding damage caused by violent removal.
It enables quick and convenient disassembly of the straightening rollers, reduces operating costs, protects the integrity of the equipment, and facilitates subsequent repairs.
Smart Images

Figure CN223848547U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a straightening roll dismounting tool technical field, a straightening roll assembly dismounting frock. BACKGROUND
[0002] After long-term use, the straightening roll will cause the bearing and the spindle to rust and get stuck, so that the straightening roll cannot be used normally. If the damaged straightening roll is directly discarded and a new product is purchased, the use cost is greatly increased. If the damaged straightening roll is repaired, the repair cost is only about 30-40% of the new product, which can greatly reduce the use cost, and the service life of the repaired product is basically the same as that of the new product. However, the repair requires the rusted and stuck spindle and the bearing to be separated, and the dismounting of the straightening roll is extremely difficult, time-consuming and laborious. At present, violent dismounting is mostly adopted, which will further damage the straightening roll shaft and increase the difficulty of subsequent repair. SUMMARY
[0003] The utility model discloses a straightening roll assembly dismounting frock which overcomes the defects of the prior art, is simple and ingenious, well utilizes the interaction between forces, provides great convenience for assembly and dismounting, saves time, and reduces use cost.
[0004] The utility model discloses a straightening roll assembly dismounting frock which overcomes the defects of the prior art, is simple and ingenious, well utilizes the interaction between forces, provides great convenience for assembly and dismounting, saves time, and reduces use cost.
[0005] One preferred scheme is that a first clamping groove, a second clamping groove and a third clamping groove are arranged on the working platform, the vertical plate is installed in the first clamping groove, the supporting plate is installed in the second clamping groove, and the supporting seat is installed in the third clamping groove.
[0006] One preferred scheme is that a plurality of balls are arranged in the working area on the upper surface of the working platform, and the plurality of balls are uniformly distributed in the working area on the upper surface of the working platform.
[0007] One preferred scheme is that a reinforcing rib is arranged on the side, away from the force applying device, of the supporting seat.
[0008] One preferred scheme is that a fourth clamping groove is arranged on the working platform, and the reinforcing rib is installed in the fourth clamping groove.
[0009] One preferred scheme is that the force applying device can be a jack.
[0010] The utility model discloses beneficial effect is: the utility model discloses simple and ingenious, the good utilization force between the interaction provides great convenience for assembly and disassembly, saves time, can also avoid violent assembly to make the damage of pull straightening roll part, or disassembly to pull straightening roll causes secondary damage, increases repair expense, greatly reduces use cost. BRIEF DESCRIPTION OF DRAWINGS
[0011] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be to the embodiment needed to use the drawing briefly introduces, should understand, the following drawing only shows some embodiment of the utility model, therefore should not be seen as the limitation to the range, for the ordinary skill in the art person comes to, under the premise of not paying creative labor, can also obtain other related drawings according to these drawings.
[0012] Figure 1 It is the top view initial working state structure schematic diagram of the utility model;
[0013] Figure 2 It is the top view initial working state structure schematic diagram of the utility model; Figure 1 It is the top view initial working state structure schematic diagram of the utility model;
[0014] Figure 3 It is the top view final working state structure schematic diagram of the utility model;
[0015] Figure 4 It is the working platform structure schematic diagram of the utility model;
[0016] In the drawing, 1-working platform, 11-first clamping groove, 12-second clamping groove, 13-third clamping groove, 14-fourth clamping groove, 15-rolling ball, 2-force applying device, 3-pull straightening roll limiting mechanism, 31-stand plate, 32-supporting plate, 4-supporting seat, 5-stiffener, 6-pull straightening roll. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical scheme and advantage of the embodiment of the utility model more clearly, the following will be to the technical scheme in the embodiment of the utility model in the drawing, to the embodiment in the utility model, clear, complete description, obviously, the described embodiment is the embodiment of the utility model part, instead of all the embodiment. The component of the embodiment of the utility model described and shown in the drawing here can be arranged and designed in various different configurations.
[0018] Therefore, the following detailed description of the embodiment of the utility model provided in the drawing is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor are within the scope of the utility model protection.
[0019] It should be noted that like reference numerals and letters refer to like items throughout the several views, and once an item is defined in one view, it should not be further defined and explained in subsequent views.
[0020] In the description of the utility model, it needs to be explained that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the utility model product is usually placed during use, which is merely for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.
[0021] The terms "first", "second", "third" and the like are merely used for differentiation in description and cannot be understood as indicating or implying relative importance.
[0022] The terms "parallel", "vertical" and the like do not mean that the components must be absolutely parallel or vertical, but can be slightly inclined. For example, "parallel" merely means that its direction is relatively more parallel than "vertical", and does not mean that the structure must be completely parallel, but can be slightly inclined.
[0023] The terms "horizontal", "vertical", "overhanging" and the like do not mean that the components must be absolutely horizontal, vertical or overhanging, but can be slightly inclined. For example, "horizontal" merely means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0024] In addition, the terms "approximately", "substantially" and the like are intended to indicate that the relevant content is not required to be absolutely accurate, but can have some deviation. For example, "approximately equal" does not mean only absolute equality, as it is difficult to achieve absolute "equality" in actual production and operation processes, and there is generally some deviation. Therefore, in addition to absolute equality, "approximately equal" also includes the above-mentioned case of having some deviation. Taking this as an example, in other cases, unless otherwise specified, the terms "approximately", "substantially" and the like have similar meanings as above.
[0025] In the description of the utility model, it also needs to be explained that, unless otherwise explicitly specified and limited, the terms "provision", "installation", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the communication between two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0026] Referring to Figures 1-4 The utility model provides a technical scheme: tension straightening roll 6 assembly dismounting frock, including work platform 1 and forcing device 2, the middle part of work platform 1 is equipped with tension straightening roll 6 limiting mechanism 3, and the both ends of work platform 1 are equipped with support seat 4, tension straightening roll 6 limiting mechanism 3 includes two interval arrangement's clamping position subassembly, clamping position subassembly includes vertical board 31 and the support plate 32 of being equipped with the both sides of vertical board 31, support seat 4 is used to place forcing device 2 and bears the pressure of forcing device 2 when working.
[0027] Preferably, the work platform 1 is provided with a first clamping groove 11, a second clamping groove 12 and a third clamping groove 13, the vertical plate 31 is installed in the first clamping groove 11, the support plate 32 is installed in the second clamping groove 12, and the support seat 4 is installed in the third clamping groove 13. Embedded design makes each component installed on the work platform 1 more firm and stable, and improves the overall pressure capacity.
[0028] Preferably, a plurality of ball bearings 15 are arranged in the working area on the upper surface of the work platform 1, and the plurality of ball bearings 15 are evenly distributed in the working area on the upper surface of the work platform 1. The friction between the tension straightening roll 6 and the work platform 1 is reduced, the movement of the tension straightening roll 6 on the work platform 1 is easier, and the force applied by the forcing device 2 is also reduced, so that the dismounting or installation is more convenient, that is, only the friction between the bearing and the main shaft needs to be overcome during installation or dismounting.
[0029] Preferably, the support seat 4 is provided with a reinforcing rib 5 away from the forcing device 2. The pressure capacity of the support seat 4 is increased.
[0030] Preferably, the work platform 1 is provided with a fourth clamping groove 14, and the reinforcing rib 5 is installed in the fourth clamping groove 14. Embedding the reinforcing rib 5 in the fourth clamping groove 14 can increase the overall structural strength, and the connection after welding is more stable and firm, and the pressure capacity is stronger.
[0031] Preferably, the forcing device 2 can be a jack.
[0032] Lifting lugs are further arranged at both ends of the work platform 1 to facilitate the overall movement of the frock.
[0033] The utility model discloses working principle: when assembling, first bearing pedestal is placed to the clamping position subassembly, then the one end of pull straightening roll 6 axle is aligned the inner ring of bearing, simultaneously, the jack is placed on the support seat 4 and makes the telescopic rod of jack to pull straightening roll 6 axle the other end, three top tightly and be in the same center line, then make telescopic rod stretch out constantly, make pull straightening roll 6 axle enter bearing seat constantly, namely complete installation work, when disassembling, first make vertical board 31 be located in the gap between pull straightening roll 6 roll body and bearing seat and carry out clamping, then the jack is placed to the support seat 4 of being close to bearing seat one end, and make telescopic rod to pull straightening roll 6 axle, three top tightly and be in the same center line, then make telescopic rod stretch out constantly, make pull straightening roll 6 axle separate from bearing seat constantly, namely complete disassembly work. Assembling disassembling is more convenient and fast, and will not cause second damage to damaged pull straightening roll 6 subassembly, is convenient for subsequent repair.
[0034] The above is only the preferred embodiment of the utility model, and it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the concept described herein by the above teaching or related art or knowledge. The modification and change made by the person skilled in the art without departing from the technical scope of the utility model should be within the protection scope of the claims attached to the utility model.
Claims
1. A work tool for assembling and disassembling a tension leveler roller, characterized in that: The utility model provides a work platform and force applying device, the middle part of the work platform is equipped with a tension straightening roll limiting mechanism, and both ends of the work platform are equipped with support seats, the tension straightening roll limiting mechanism comprises two interval clamping components, the clamping component comprises a vertical plate and support plates arranged on both sides of the vertical plate, and the support seat is used for placing the force applying device and bearing the pressure during the work of the force applying device.
2. The dismounting tool for the puller-straightening roller according to claim 1, characterized in that: The work platform is provided with a first clamping groove, a second clamping groove and a third clamping groove, the vertical plate is installed in the first clamping groove, the support plate is installed in the second clamping groove, and the support seat is installed in the third clamping groove.
3. The dismounting tool for the puller-straightening roller according to claim 1, characterized in that: A plurality of ball bearings are arranged in the working area of the upper surface of the work platform, and the ball bearings are uniformly distributed in the working area of the upper surface of the work platform.
4. The dismounting tool for a tension leveler roller according to claim 1, characterized in that: The side of the support seat away from the force applying device is provided with a reinforcing rib.
5. The pull-out and straightening roller assembly dismounting tool according to claim 4, characterized in that: The work platform is provided with a fourth clamping groove, and the reinforcing rib is installed in the fourth clamping groove.
6. The dismounting tool for a tension leveler according to claim 1, characterized in that: The force applying device can be a jack.