Turning wheel scrap iron storage box collecting and optimizing device
By designing an optimized collection device for iron filings from a turning wheel, and utilizing the combination of baffles and levers, the iron filings are diverted and spread out, solving the problems of iron filings accumulation and splashing, and improving space utilization and work efficiency.
Patent Information
- Application Number
- CN202520342873.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-28
AI Technical Summary
In existing turning wheel scrap collection devices, scrap tends to curl into mounds, resulting in low utilization of the box volume, high risk of splashing, increased cleaning workload, and reduced work efficiency.
Design an optimized collection device for iron filings from a turning wheel. Through the cooperation of baffles and levers, the iron filings are diverted and spread out. The baffles rotate within the device to divert the iron filings, preventing them from accumulating and splashing.
It improves the space utilization of the scrap box, reduces the risk of scrap flying, lowers cleaning costs and time, and ensures the safety of the track and workers.
Smart Images

Figure CN223848739U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rail transit field, concretely, relates to a kind of wheel lapping scrap iron storage box collection optimization device. BACKGROUND
[0002] The wheel lapping of metro vehicle wheel (hereinafter referred to as wheel lapping) is the most effective way to maintain the state of wheel, which not only has important influence on vehicle operation, but also is related to passenger safety. Metro vehicles generally run for more than 2 years, and will enter the wheel lapping stage. The wheel lapping peak is reached after 5-10 years of operation. Therefore, wheel lapping operation is an important daily work of metro companies.
[0003] Currently, the wheel lapping work is mainly to turn the damaged part of the wheel down by machine tool. In the operation process, the waste iron chips are transported to the upper part of the iron chip box by the chip removal system and fall freely into the box. However, there are many disadvantages in collecting iron chips by this kind of iron chip box:
[0004] 1. The curled iron chips are easy to hook, and the falling iron chips are piled up like a soil heap, which cannot be laid flat to the bottom surface of the box, and there is no iron chip around the bottom, resulting in low utilization rate of the volume of the box. 2. The iron chips are piled up like a soil heap, and when a certain amount is reached, the middle of the box is piled up higher than the iron chip box, and the iron chips will splash to the track, ground, etc., which will cause wheel scratches and risk of track fire. 3. The iron chips splash to the track and ground, and the track and ground need to be cleaned after operation, which increases the daily working time and affects the work efficiency. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a kind of wheel lapping iron chip storage box collection optimization device, which can make the iron chips shunt and lay flat in the collection box when collecting iron chips, improve the space utilization rate of the iron chip box, and reduce the risk and cost caused by iron chip splashing.
[0006] The embodiment of the utility model is implemented as follows:
[0007] The embodiment of the present application provides a kind of wheel lapping iron chip storage box collection optimization device, which includes device body and baffle arranged in the interior of the device body, and the device body is formed by first plate body, second plate body, third plate body and fourth plate body in turn.
[0008] Two baffles are arranged, and the two baffles are oppositely arranged and respectively close to the first plate body and the third plate body;The top of the first plate body is hinged to the top of the baffle adjacent thereto, and the top of the third plate body is hinged to the top of the baffle adjacent thereto;The bottom of the baffle is connected with a lever.
[0009] The lower part of the second plate body or the fourth plate body is provided with a moving through hole along the transverse direction thereof;The lever extends towards one side of the second plate body or the fourth plate body and passes through the moving through hole.
[0010] Further, based on the preceding scheme, the moving hole comprises a first moving section and a second moving section which are integrally communicated, the first moving section and the second moving section are in the shape of a circular arc, and the circular arc is consistent with the moving track of one end of the bottom of the baffle.
[0011] Further, based on the preceding scheme, the lower part of the second plate body or the fourth plate body is further provided with at least three fixing grooves along the vertical direction thereof, the three fixing grooves are respectively arranged at the center point and both ends of the moving hole and are respectively communicated with the moving hole; wherein, the first moving section and the second moving section are symmetrically arranged with the middle fixing groove as the symmetric axis.
[0012] Further, based on the preceding scheme, the second plate body and the fourth plate body are both provided with the moving hole and the fixing groove.
[0013] Further, based on the preceding scheme, two of the turning rods are connected to each of the baffles, and the two turning rods are rotationally connected to the bottom of the baffle.
[0014] Further, based on the preceding scheme, the second plate body and / or the fourth plate body is provided with an observation window, and the observation window is hingedly provided with a cover plate.
[0015] Further, based on the preceding scheme, the outer side of the first plate body and the third plate body is provided with a handle.
[0016] Further, based on the preceding scheme, the bottom of the device body is provided with a mounting seat which extends outward along the bottom edge of the first plate body, the second plate body, the third plate body and the fourth plate body.
[0017] Further, based on the preceding scheme, the width of the mounting seat is consistent with the thickness of the side wall of the scrap iron storage box.
[0018] Further, based on the preceding scheme, the device body is in the shape of a tapered body which is small at the top and large at the bottom.
[0019] Compared with the prior art, the embodiments of the present application have at least the following advantages or beneficial effects:
[0020] The device body is provided as a cover formed by the first plate body, the second plate body, the third plate body and the fourth plate body in sequence, and the top and bottom of the device body are open, so that the device body can be covered on the top of the scrap iron collecting box during use, the free falling scrap iron can be prevented from splashing, two baffles are arranged in the cover, the two baffles are oppositely arranged, the top of each baffle is hingedly connected with the opposite plate body, the bottom of each baffle can swing back and forth in the cover, so that the falling scrap iron can be divided, the two baffles can divide the scrap iron to the two sides, and the scrap iron is prevented from being accumulated into a mountain in the middle or on one side, a push rod is arranged at the bottom of each baffle, the push rod extends outward and passes through the moving through hole, so that the push rod can be operated by a worker outside, and then the swing of the baffle inside is controlled, the position of the baffle is adjusted, and the division direction is changed. The device can make the scrap iron be divided and laid flat in the collecting box during the collection of the scrap iron, the space utilization rate of the scrap iron box is improved, and the risk and cost caused by the splashing of the scrap iron are reduced. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation to the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.
[0022] Figure 1 It is a whole structure schematic view of the wheel turning scrap iron storage box collecting optimization device of the embodiment of the present application.
[0023] Figure 2 It is a sectional view of the wheel turning scrap iron storage box collecting optimization device of the embodiment of the present application.
[0024] Figure 3 It is a top view of the wheel turning scrap iron storage box collecting optimization device of the embodiment of the present application.
[0025] Figure: 1-device body, 11-first plate body, 12-second plate body, 13-third plate body, 14-fourth plate body, 2-baffle, 21-push rod, 3-moving through hole, 31-first moving section, 32-second moving section, 33-fixing groove, 4-observation window, 41-cover plate, 5-handle, 6-mounting seat. DETAILED DESCRIPTION
[0026] The embodiments of the present application will be described in detail below with reference to the drawings in the embodiments of the present application.
[0027] Please refer to Figures 1-3 , which is a whole structure schematic view of the wheel turning scrap iron storage box collecting optimization device,
[0028] The embodiment provides a wheel lapping iron filings storage box collection optimization device, which comprises a device body 1 and baffles 2 arranged in the device body 1, and the device body 1 is formed by sequentially surrounding a first plate body 11, a second plate body 12, a third plate body 13 and a fourth plate body 14;
[0029] The two baffles 2 are oppositely arranged and close to the first plate body 11 and the third plate body 13 respectively; the top of the first plate body 11 is hinged to the top of the baffle 2 adjacent to the first plate body 11, and the top of the third plate body 13 is hinged to the top of the baffle 2 adjacent to the third plate body 13; the bottom of the baffle 2 is connected with a push rod 21;
[0030] The lower part of the second plate body 12 or the fourth plate body 14 is provided with a moving through hole 3 in the transverse direction of the second plate body 12 or the fourth plate body 14; the push rod 21 extends towards one side of the second plate body 12 or the fourth plate body 14 and passes through the moving through hole 3.
[0031] In the following, the wheel lapping iron filings storage box collection optimization device of the example embodiment will be further described.
[0032] In some embodiments, referring to Figure 1 and Figure 3 The device body 1 is formed by sequentially surrounding the first plate body 11, the second plate body 12, the third plate body 13 and the fourth plate body 14, and the four plate bodies form four side walls of the device body 1, the top and the bottom of which are open; in use, the device body 1 is placed on the top of the iron filings collection box to form a cover of the iron filings collection box, and the side walls can block the falling iron filings to prevent splashing.
[0033] As a more preferred embodiment, the device body 1 is a conical body with a small top and a large bottom, that is, the four plate bodies are arranged obliquely to form a conical body, so that the iron filings of the iron filings removal system can be concentrated to enter from the top of the device body 1.
[0034] In some embodiments, referring to Figure 2 The two baffles 2 are oppositely arranged and close to the first plate body 11 and the third plate body 13 respectively, the first plate body 11 and the third plate body 13 are two opposite plate bodies, and the two baffles 2 are arranged close to the two opposite plate bodies; when not shunting, the baffles 2 can avoid hindering the falling iron filings. The top of the first plate body 11 is hinged to the top of the baffle 2 adjacent to the first plate body 11, and the top of the third plate body 13 is hinged to the top of the baffle 2 adjacent to the third plate body 13, that is, the tops of the two baffles 2 are respectively hinged to the inner sides of the top of the plate body opposite and adjacent to the baffle 2; specifically, the baffles 2 can be connected by hinges, so that the baffles 2 can rotate in the device body 1; by rotating the bottom end of the baffle 2 to the side of the plate body on the opposite side, the falling iron filings can be shunted; when the left baffle 2 swings to the right side, the iron filings can be shunted to the right side; when the right baffle 2 swings to the left side, the iron filings can be shunted to the left side.
[0035] The bottom of the baffle 2 is connected with a lever 21, and the lower part of the second plate body 12 or the fourth plate body 14 is provided with a moving through hole 3 along the transverse direction thereof; the lever 21 extends towards the side of the second plate body 12 or the fourth plate body 14 and passes through the moving through hole 3. That is, the lever 21 extends out of the device body 1, and the staff can control the swing adjustment of the baffle 2 in the interior by controlling the lever 21 to move along the moving through hole 3, so as to adjust to any desired position.
[0036] As a preferred embodiment, the moving through hole 3 includes a first moving section 31 and a second moving section 32 which are integrally connected, and the first moving section 31 and the second moving section 32 are circular arcs which are consistent with the moving track of the bottom end of the baffle 2. Since the top end of the baffle 2 is hinged and the bottom end is rotated, the rotating track is a circular arc with the hinge point as the center. The first moving section 31 and the second moving section 32 are designed as circular arc through holes which are respectively consistent with the moving track of the two baffles 2. By controlling the lever 21 to move along the specified track, the swing of the baffle 2 can be controlled, and the iron filings can be prevented from flying out of the device body 1.
[0037] As a preferred embodiment, the lower part of the second plate body 12 or the fourth plate body 14 is further provided with at least three fixed slots 33 along the vertical direction thereof, and the three fixed slots 33 are respectively arranged at the center point and the two ends of the moving through hole 3 and are respectively communicated with the moving through hole 3; wherein the first moving section 31 and the second moving section 32 are symmetrically arranged with the middle fixed slot 33 as the symmetric axis. By arranging at least three fixed slots 33 at the center position and the two ends, the lever 21 can be fixed in the middle fixed slot 33 when the baffle 2 moves to the middle position, and the staff does not need to hold it by hand; when the two baffles 2 are located at the edge position, the lever 21 can be fixed in the fixed slot 33 at the two ends, and the staff does not need to hold it by hand. The number of fixed slots 33 can be increased as needed, such as one fixed slot 33 is additionally arranged at the center of the first moving section 31 and the second moving section 32, and the baffle 2 can be adjusted to the corresponding position.
[0038] As a preferred embodiment, with reference to Figure 3 The second plate body 12 and the fourth plate body 14 are both provided with the moving through hole 3 and the fixed slot 33. That is, the moving through hole 3 and the fixed slot 33 can be arranged on the two opposite plate bodies, and the swing adjustment of the baffle 2 can be performed from any side.
[0039] As a preferred embodiment, each baffle 2 is connected with two push rods 21, and the two push rods 21 are rotationally connected to the bottom of the baffle 2. The two push rods 21 correspond to the opposite moving through holes 3 and fixed grooves 33, respectively. The push rod 21 is rotationally connected to the baffle 2, which facilitates fixing the push rod 21 in the fixed groove 33. When the push rod 21 drives the baffle 2 to move to the fixed groove 33, the push rod 21 can be fixed in the fixed groove 33 by being rotated downward, thereby avoiding the sliding of the push rod 21 and affecting the position of the baffle 2.
[0040] As a preferred embodiment, the second plate body 12 and / or the fourth plate body 14 is provided with an observation window 4, and the observation window 4 is hingedly connected with a cover plate 41. The adjustment position of the baffle 2 can be observed through the observation window 4, which facilitates adjustment according to requirements.
[0041] As a preferred embodiment, the outer side of the first plate body 11 and the third plate body 13 is provided with a handle 5, which facilitates the installation and disassembly of the device body 1 on the scrap iron collecting box by the staff.
[0042] As a preferred embodiment, the device body 1 is provided with a mounting seat 6 around the bottom, and the mounting seat 6 extends outward along the bottom edge of the first plate body 11, the second plate body 12, the third plate body 13 and the fourth plate body 14. The mounting seat 6 can be directly placed on the top edge of the scrap iron collecting box.
[0043] As a preferred embodiment, the width of the mounting seat 6 is consistent with the thickness of the side wall of the scrap iron storage box, which avoids the situation that the width of the mounting seat 6 is too large to block the falling of scrap iron, or too small to be unstable.
[0044] It should be noted that the first plate body 11, the second plate body 12, the third plate body 13 and the fourth plate body 14 can be made of stainless steel alloy metal plate as a material. The four plate materials of the cover are first punched out by a machine tool, and then the moving through hole 3 track and the observation window 4 on the inner plate material of the push rod 21 are processed by a machine tool. Finally, they are spliced together by welding.
[0045] The beneficial effects of the embodiment of the application are as follows:
[0046] By adjusting the position of the movable baffle 2, the scrap iron is divided and evenly laid on the bottom of the scrap iron box, which can improve the space utilization rate of the scrap iron box by about 50%. After improving the volume utilization rate of the scrap iron box, the cost of subsequent scrap iron recycling and transportation can be reduced.
[0047] The track area is kept clean and free of foreign matter, and the risk of sparking and wheel scratching caused by falling scrap iron in the track area is reduced.
[0048] The safety of the pit workers is ensured, and the flying scrap iron does not cause personal injury.
[0049] Reduce employee clean-up time, improve work efficiency.
[0050] In addition, unless specifically stated or limited otherwise, in the embodiments of the present application, if the terms "mount", "connect" appear, it should be understood in a broad sense, for example, "connect" can be detachable connection, but also can be non-detachable connection; can be direct connection, but also through the intermediate medium indirect connection. If the terms "upper", "lower", "left", "right", "inner", "outer", "side" and other orientation terms appear, only the direction of the drawing or the orientation of the product when it is used, only for a clear description of the present application, and not indicate or imply that the device or element must have a particular orientation, constructed and operated in a particular orientation, and cannot be understood as a limitation on the present application. The terms "first", "second" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance; "a plurality of" means at least two. In the embodiments of the present application, the relative positional relationship limitations such as parallel, perpendicular, aligned and the like are relative to the current process level, and are not strictly limited, and a small amount of deviation is allowed, and approximately parallel, approximately perpendicular, approximately aligned and the like are also allowed. For example, A is parallel to B, which means that A and B are parallel or approximately parallel, and the included angle between A and B can be between 0 degrees and 10 degrees.
[0051] The above is only some embodiments and implementations of the present application, the protection scope of the present application is not limited thereto, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other, and any combination of features in different embodiments is also within the protection scope of the present application, any person skilled in the art can easily think of changes or replacements within the technical range disclosed in the present application, which should be covered within the protection scope of the present application.
Claims
1. A wheel lapping turnings storage box collection optimization device, characterized by, The device body is formed by a first plate body, a second plate body, a third plate body and a fourth plate body in sequence, and the baffle plates are arranged inside the device body; Two baffle plates are arranged, and the two baffle plates are oppositely arranged and close to the first plate body and the third plate body respectively; the top of the first plate body and the top of the baffle plate adjacent to the first plate body are hinged, and the top of the third plate body and the top of the baffle plate adjacent to the third plate body are hinged; the bottom of the baffle plate is connected with a lever; The lower part of the second plate body or the fourth plate body is provided with a moving through hole along the transverse direction thereof; the lever extends towards one side of the second plate body or the fourth plate body and passes through the moving through hole.
2. The wheel-racing iron box collection optimization device according to claim 1, characterized in that, The moving through hole comprises a first moving section and a second moving section which are integrally connected; the first moving section and the second moving section are in the shape of a circular arc, and the circular arc is consistent with the moving track of one end of the bottom of the baffle plate.
3. The wheel-racing iron box collection optimization device according to claim 2, characterized in that, The lower part of the second plate body or the fourth plate body is further provided with at least three fixed grooves along the vertical direction thereof; the three fixed grooves are arranged at the center point and both ends of the moving through hole and are respectively communicated with the moving through hole; wherein, the first moving section and the second moving section are symmetrically arranged with the middle fixed groove as the axis of symmetry.
4. The wheel-racing iron chip box collection optimization device according to claim 3, characterized in that, The second plate body and the fourth plate body are both provided with the moving through hole and the fixed groove.
5. The wheel-racing iron box collection optimization device according to claim 4, wherein, Each baffle plate is connected with two levers, and the two levers are rotatably connected to both ends of the bottom of the baffle plate.
6. The wheel truing scrap container collection optimization device of claim 1, wherein, The second plate body and / or the fourth plate body is provided with an observation window, and the observation window is hinged with a cover plate.
7. The wheel truing scrap container collection optimization device of claim 1, wherein, The outer side of the first plate body and the third plate body is provided with a handle.
8. The wheel truing scrap container collection optimization device of claim 1, wherein, The bottom of the device body is provided with a mounting seat, and the mounting seat extends outward along the bottom edge of the first plate body, the second plate body, the third plate body and the fourth plate body.
9. The wheel truing scrap container collection optimization device of claim 8, wherein, The width of the mounting seat is consistent with the thickness of the side wall of the scrap iron storage box.
10. The wheel truing scrap container collection optimization device of claim 1, wherein, The device body is in the shape of a tapered body which is small at the top and large at the bottom.