Derusting machine with lifting function

By introducing a sliding rust removal device, a lifting device, and an alarm device into the rust removal machine, the safety risks associated with manual rust removal have been resolved, automation and multi-layer protection have been achieved, and the safety and ease of operation of the rust removal machine have been improved.

CN223848903UActive Publication Date: 2026-01-30TIANJIN KAIDONG MACHINERY
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Patent Information

Application Number
CN202520467012.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-01-30
Estimated Expiration
2035-03-18

AI Technical Summary

Technical Problem

Existing rust removal machines require manual assistance during the rust removal process and lack protective measures, resulting in a high risk of injury to workers.

Method used

The system incorporates a sliding rust removal device, a lifting device, an alarm device, and a limit switch device to achieve automated rust removal. It is also equipped with multiple protective covers to ensure safety and ease of operation.

Benefits of technology

It has achieved an automated rust removal process, reduced manual operation, enhanced the safety and ease of operation of the equipment, and protected workers from injury.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a derusting machine with a lifting function, which comprises a drawer, a fixed derusting roller, a rack, a sliding derusting device, a travel switch device, a derusting roller protective cover, a lifting machine device, an inlet line pressing protective cover, an outlet straightening protective cover, an alarm device, a limiting roller, a straightening device and a line pressing device, a fixed rust removal roller, a rust removal roller protective cover, a sliding rust removal device, a limiting roller, a travel switch device, a lifting machine device, an inlet line pressing protective cover and an outlet straightening protective cover are arranged on the machine frame, the fixed rust removal roller is arranged on the other side of the sliding rust removal device, and a straightening device is arranged on the side face of the fixed rust removal roller. An inlet wire pressing protective cover is arranged on the side face of the sliding rust removal device, a rust removal roller protective cover is arranged on the side face of the outlet straightening protective cover, and a wire pressing device is arranged on the sliding rust removal device. When in use, the automatic derusting machine can automatically give an alarm, and the elevator device is arranged to derust products at multiple angles, so that the automatic derusting machine is more convenient and quicker, and time and labor are saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to rust cleaning machine technical field especially with lifting function's rust cleaning machine. BACKGROUND

[0002] The principle of the rust cleaning machine is to use abrasive and air power to spray abrasive to the metal surface at a certain pressure and speed, forming high-speed small fragments, thereby achieving the effect of removing rust spots. The spray port of the rust cleaning machine can be adjusted in size and pressure according to the different metal surfaces, so as to achieve the best effect of removing rust spots. The rust cleaning machine not only can effectively remove the rust spots on the metal surface, making the metal surface regain luster and strength, but also can be used for daily maintenance and maintenance of metal products, and can be used for disassembly, cleaning, coating and other work of metal products.

[0003] The existing application number CN202110715640.0 proposes a rust cleaning machine, which comprises a rack, four side rust cleaning mechanisms for rust cleaning of the four sides of a rectangular tube and four corner rust cleaning mechanisms for rust cleaning of the four corners of the rectangular tube are arranged in sequence on the rack, the four side rust cleaning mechanisms comprise horizontal rust cleaning devices and vertical rust cleaning devices; The rack is provided with an adjusting frame for adjusting the horizontal rust cleaning devices and the vertical rust cleaning devices, the corner rust cleaning mechanism comprises a swing rust cleaning assembly and a positioning assembly, and the positioning assembly is connected with the adjusting frame through a supporting rod. The adjusting frame provided in the present application can adjust the horizontal rust cleaning devices and the vertical rust cleaning devices, so that the rust cleaning machine can be used for rust cleaning and polishing work of the four sides of rectangular tubes of different sizes, the positioning of the corner rust cleaning mechanism is completed through the supporting rod, and the corner rust cleaning mechanism can perform rust cleaning and polishing work on the corners of the rectangular tube, so that the surface of the rectangular tube is comprehensively treated. However, the existing technology needs manual assistance during rust cleaning, and manual assistance does not have protective equipment. During the rust cleaning process, the rust body is easy to hit the worker's body, and there is no protective measure or protective cover on the equipment, which is easy to cause the worker to be injured by the rust body during rust cleaning. SUMMARY

[0004] In view of the above technical problems, the utility model provides a rust cleaning machine with lifting function, its characterized in be linked to include drawer, fixed rust cleaning roller, frame, sliding rust cleaning device, stroke switch device, rust cleaning roller protective cover, lift device, entrance line pressing protective cover, outlet straightening protective cover, alarm device, limiting roller, straightening device, line pressing device, be equipped with fixed rust cleaning roller, rust cleaning roller protective cover, sliding rust cleaning device, limiting roller, stroke switch device, lift device, entrance line pressing protective cover and outlet straightening protective cover on the frame, be equipped with sliding rust cleaning device below the lift device, be equipped with fixed rust cleaning roller on the other side of sliding rust cleaning device, be equipped with straightening device on the side of fixed rust cleaning roller, be equipped with entrance line pressing protective cover on the side of sliding rust cleaning device, entrance line pressing protective cover and outlet straightening protective cover are respectively fixed on the both sides of frame through hinge, be equipped with rust cleaning roller protective cover on the side of outlet straightening protective cover, be equipped with line pressing device on sliding rust cleaning device, be equipped with straightening device on fixed rust cleaning roller, be equipped with stroke switch device on the side of rust cleaning roller protective cover, be equipped with alarm device on the side of stroke switch device, stroke switch device and alarm device are connected through welding, be equipped with drawer below the frame,

[0005] Sliding rust cleaning device is composed of sliding rust cleaning roller, limiting guide rod, motor, gas spring seat, limiting guide rod is equipped on the side of sliding rust cleaning roller, sliding rust cleaning roller is connected with guide rod, motor is equipped above sliding rust cleaning roller, motor is connected with sliding rust cleaning roller through output end, gas spring seat is equipped on sliding rust cleaning roller,

[0006] Lift device is composed of lift, bolt, upper fixed frame, pressing plate, guide rod sheath, guide rod, connecting block, lift sheath, sheath fixed ring, bolt and upper fixed frame are equipped on the lift, lift is connected with bolt, pressing plate and guide rod sheath are equipped below the lift, lift is connected with pressing plate through hexagon screw, guide rod is equipped below guide rod sheath, connecting block is equipped on guide rod, movable buckle is equipped at the top end and tail end of lift, movable buckle is lift sheath and sheath fixed ring respectively,

[0007] Alarm device is connected with alarm switch bottom plate, alarm switch, switch baffle and gas spring, alarm switch is equipped below alarm switch bottom plate, switch baffle is equipped below alarm switch, alarm switch bottom plate is connected with switch baffle through welding, gas spring is equipped below switch baffle,

[0008] Stroke switch device is composed of stroke switch support, stroke switch and steel plate, stroke switch is equipped above stroke switch support, steel plate is equipped on the side of stroke switch.

[0009] The utility model discloses the beneficial effect is:

[0010] The utility model discloses a sliding rust removal device, travel switch device, elevator device, alarm device are added on the original basis, and these components that increase can automatically alarm when using, and be equipped with elevator device can carry out rust removal to product multi -angle, more convenient and fast, save time and effort.

[0011] The utility model discloses a sliding rust removal device that adds by sliding rust removal roller, limit guide rod, motor, air spring seat structure, and the sliding rust removal device that increases can carry out automatic rust removal to product, need not manual operation, and the design of sliding rust removal roller can make it slide along the workpiece surface, ensure uniform removal of rust.

[0012] The utility model discloses an elevator device that adds by elevator, bolt, upper fixed frame, pressing plate, guide rod sheath, guide rod, connecting block, elevator sheath, sheath fixed ring structure, and the elevator device that increases carries out product orientation through the guide rod of being equipped with, to be more time -saving and labor -saving.

[0013] The utility model discloses an alarm device that adds by alarm switch bottom plate, alarm switch, switch baffle, air spring structure, and the alarm device that increases can play a early warning reminding function when the staff starts the switch to product.

[0014] The utility model discloses a travel switch device that adds by travel switch support, travel switch, steel sheet structure, and the travel switch device that increases is used to control the start and close of whole equipment, to a certain extent, the state of machine controllable, prevent machine from breaking down and cannot manually intervene, set up the scheme of reserve while being automatic, consider it from many aspects. ACCURACY OF DRAWINGS

[0015] Figure 1 It is the overall structure schematic diagram of a rust removal machine with lifting function of the utility model;

[0016] Figure 2 It is A-A schematic diagram of a rust removal machine with lifting function of the utility model;

[0017] Figure 3 It is the overall structure side view of a rust removal machine with lifting function of the utility model;

[0018] Figure 4 It is the alarm device diagram of a rust removal machine with lifting function of the utility model;

[0019] Figure 5 It is the plan view of a rust removal machine with lifting function of the utility model;

[0020] Figure 6 It is the guide rod sectional view of a rust removal machine with lifting function of the utility model;

[0021] Figure 7 Figure 1 is a schematic view of a travel switch device of a rust removal machine with lifting function.

[0022] 1-frame, 2-fixed rust removal roller, 3-sliding rust removal roller, 4-wire pressing device, 5-straightening device, 6-guide rod, 7-guide rod sheath, 8-pressing plate, 13-lift, 14-bolt, 15-motor, 16-rust removal roller protective cover, 17-inlet wire pressing protective cover, 18-outlet straightening protective cover, 19-hinge, 20-limiting roller, 21-connection block, 22-lift sheath, 23-sheath fixing ring, 24-upper fixing frame, 25-drawer, 26-limiting guide rod, 30-travel switch bracket, 31-travel switch, 32-steel plate, 33-air spring, 35-air spring seat, 36-alarm switch, 37-alarm switch bottom plate, 38-switch baffle. DETAILED DESCRIPTION

[0023] Example 1

[0024] The utility model provides a rust removal machine with lifting function, it is characterized by including the limiting guide rod 26 that the sliding rust removal roller 3 side is equipped with, the motor 15 is equipped with on the sliding rust removal roller 3 top, the air spring seat 35 is equipped with on the sliding rust removal roller 3, the bolt 14 and upper fixed frame 24 are equipped with on the lift 13, the pressing plate 8 and guide rod sheath 7 are equipped with under the lift 13, the guide rod 6 is equipped with under the guide rod sheath 7, the connection block 21 is equipped with on the guide rod 6, the lift sheath 22 and sheath fixing ring 23 are equipped with on the lift 13, the alarm switch bottom plate 37 is equipped with under the alarm switch 36, the alarm switch 36 is equipped with under the switch baffle 38, the air spring 33 is equipped with under the switch baffle 38, the travel switch 31 is equipped with on the travel switch bracket 30 top, the steel plate 32 is equipped with on the travel switch 31 side, the fixed rust removal roller 2, rust removal roller protective cover 16, limiting roller 20, inlet wire pressing protective cover 17 and outlet straightening protective cover 18 are equipped with on the frame 1, the wire pressing device 4 is equipped with on the sliding rust removal device, the straightening device 5 is equipped with on the fixed rust removal roller, the drawer 25 is equipped with under the frame 1, the inlet wire pressing protective cover 17 is fixed on the frame 1 through the hinge 19.

[0025] Example 2

[0026] When using the utility model, the straightening device 5 and the line pressing device 4 on the rack 1 are placed, the travel switch device on the rack 1 is opened, thereby starting, the equipment is provided with an inlet line pressing protective cover 17 and an outlet straightening protective cover 18, more safely protecting the workers from using, the rust removal roller protective cover 16 on the top is opened, the alarm device is started at random, the machine after starting can place products, the products are adjusted angle through the elevator 13, the products slide the rust removal roller 3 to remove rust, the rust removal roller 2 is passed in the rust removal process, the two cooperate to strengthen the rust removal of products, the guide rod 6 is arranged in the middle, the rust removal is more directional under the guidance of the guide rod 6, and the guide rod 6 is provided with a guide rod sheath 7, prolonging its service life;

[0027] The elevator sheath 22 and the sheath fixing ring 23 are also arranged on the elevator 13, can be freely adjusted, play a protective role to the elevator 13, increase the use cycle of the elevator, and the elevator sheath 22 and the sheath fixing ring 23 can replace positions, are more convenient and fast to use, the utility model not only simple operation, convenient and fast, the whole equipment is automatic, the elevator 13 can play the adjusting role to the rust removal process of products, and multiple protective covers can make the workers more safe when using the equipment.

[0028] The basic principle and main features of the utility model and the advantages of the utility model are shown and described.The various components mentioned in the utility model are common technology in the prior art, and the skilled person in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and the description in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed.The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A rust removal machine with a lifting function, characterized in that The utility model provides a kind of steel pipe straightening device, including drawer, fixed rust removal roller, rack, sliding rust removal device, travel switch device, rust removal roller protective cover, elevator device, entrance line pressing protective cover, outlet straightening protective cover, alarm device, limiting roller, straightening device, line pressing device, the rack is equipped with fixed rust removal roller, rust removal roller protective cover, sliding rust removal device, limiting roller, travel switch device, elevator device, entrance line pressing protective cover and outlet straightening protective cover, the lower side of the elevator device is equipped with sliding rust removal device, the other side of the sliding rust removal device is equipped with fixed rust removal roller, the side of the fixed rust removal roller is equipped with straightening device, the side of the sliding rust removal device is equipped with entrance line pressing protective cover, the entrance line pressing protective cover and outlet straightening protective cover are respectively fixed in the both sides of rack by hinge, the side of the outlet straightening protective cover is equipped with rust removal roller protective cover, the upper of the sliding rust removal device is equipped with line pressing device, the upper of the fixed rust removal roller is equipped with straightening device, the side of the rust removal roller protective cover is equipped with travel switch device, the side of the travel switch device is equipped with alarm device, the travel switch device and alarm device are connected by welding, the lower of the rack is equipped with drawer.

2. The rust removal machine with lifting function according to claim 1, characterized in that The sliding rust removal device is composed of sliding rust removal roller, limiting guide rod, motor and gas spring seat, the side of the sliding rust removal roller is equipped with limiting guide rod, the sliding rust removal roller is connected with the guide rod, the upper of the sliding rust removal roller is equipped with motor, the motor is connected with the sliding rust removal roller through output end, the sliding rust removal roller is equipped with gas spring seat.

3. The rust removal machine with lifting function according to claim 1, characterized in that The elevator device is composed of elevator, bolt, upper fixed frame, pressing plate, guide rod sheath, guide rod, connecting block, elevator sheath and sheath fixing ring, the upper of the elevator is equipped with bolt and upper fixed frame, the elevator is connected with the bolt, the lower of the elevator is equipped with pressing plate and guide rod sheath, the elevator is connected with the pressing plate through hexagon screw, the lower of the guide rod sheath is equipped with guide rod, the upper of the guide rod is equipped with connecting block, the top end and tail end of the elevator are equipped with movable buckle, the movable buckle is respectively elevator sheath and sheath fixing ring.

4. The rust removal machine with lifting function according to claim 1, characterized in that The alarm device is connected with alarm switch bottom plate, alarm switch, switch baffle and gas spring, the lower of the alarm switch bottom plate is equipped with alarm switch, the lower of the alarm switch is equipped with switch baffle, the alarm switch bottom plate is connected with the switch baffle through welding, the lower of the switch baffle is equipped with gas spring.

5. The rust removal machine with lifting function according to claim 1, characterized in that The travel switch device is composed of travel switch support, travel switch and steel plate, the upper of the travel switch support is equipped with travel switch, the side of the travel switch is equipped with steel plate.

Citation Information

Patent Citations

  • A rust removal machine

    CN113245995B