Tool for disassembling floating ball of sewage tank in toilet of motor train unit
By designing disassembly fixtures with sleeve and tube structures, the problem of inconvenient disassembly of the float ball in the waste tank of the EMU was solved, realizing an efficient and safe disassembly and assembly process, and reducing losses and costs.
Patent Information
- Application Number
- CN202520345776.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-28
AI Technical Summary
The float of the waste tank on the high-speed train is inconvenient to remove, and existing tools are prone to damaging the float and mounting base. Furthermore, the operation is inconvenient and poses a safety risk.
A disassembly tooling comprising a sleeve and a bushing is designed. The bushing matches the float mounting base and has grooves and through holes. It is used with a handle to achieve stable disassembly and assembly.
It improves disassembly efficiency, reduces the risk of damage to the float and mounting base, saves maintenance and labor costs, and ensures operational safety.
Smart Images

Figure CN223849164U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of dismounting frock, specifically relates to a kind of for EMU toilet dirt box float ball dismounting frock. BACKGROUND
[0002] Currently, when EMU dirt box float ball (hexagon bolt structure) fails, it will cause EMU toilet cannot be normally used, affect service quality, therefore, EMU dirt box float ball needs to be overhauled and replaced. Because dirt box overhaul space is small and component is more, using traditional dismounting tool such as open wrench, adjustable wrench and the like to carry out dismounting operation is not convenient operation, easy to make float ball mounting seat unevenly stressed, simultaneously, still can cause float ball internal chip damage, float ball mounting seat slip tooth, tool drop and cause personnel injury etc.
[0003] Therefore, a new technology is needed to solve the problem of inconvenient dismounting of EMU dirt box float ball in the prior art. INVENTION CONTENTS
[0004] To solve the above problems in the prior art, the utility model provides a kind of for EMU toilet dirt box float ball dismounting frock, will not cause damage to float ball and float ball mounting seat when dismounting, and dismounting efficiency is high, can save maintenance and artificial cost.
[0005] The utility model adopts the following technical solutions:
[0006] A kind of for EMU toilet dirt box float ball dismounting frock, including hollowly arranged sleeve pipe and sleeve, the sleeve is fixed at one end of the sleeve pipe, the inner wall section of the end of the sleeve pipe away from the sleeve is matched with dirt box float ball mounting seat, recess is also set in the sleeve at this end, the slot of the recess is communicated with the opening of the end of the sleeve.
[0007] The length of the recess is 13mm-18mm, and the width is 6mm-10mm.
[0008] As further improvement of the technical scheme of the utility model, the end of the sleeve pipe away from the sleeve is provided with four through holes, and the four through holes are uniformly distributed around the axis of the sleeve pipe.
[0009] As further improvement of the technical scheme of the utility model, it further includes a handle, and one end of the handle can be inserted into one of the through holes.
[0010] As further improvement of the technical scheme of the utility model, the diameter of the through hole is not less than 10mm.
[0011] As further improvement of the technical scheme of the utility model, the sleeve is sleeved on the outside of the sleeve pipe at one end and is welded and fixed with the sleeve pipe.
[0012] As further improvement of the technical scheme of the utility model, the length of the sleeve is not less than 380mm.
[0013] Compared with the prior art, the utility model has the beneficial effects that:
[0014] The floating ball installation seat is usually in hexagonal bolt structure, the sleeve of the scheme is connected with the floating ball installation seat of the sewage tank to be disassembled, the connecting line of the sewage tank floating ball is passed out or stretched out through the groove, then a tool is inserted into the through hole of the sleeve to rotate, so that the sewage tank floating ball can be easily disassembled and assembled. BRIEF DESCRIPTION OF DRAWINGS
[0015] The utility model will be further described in detail in combination with the drawings and specific embodiments:
[0016] Figure 1 It is the whole structure schematic diagram of the utility model.
[0017] Reference signs:
[0018] 1-sleeve; 11-through hole;
[0019] 2-sleeve; 21-groove; 22-inner wall. Specific embodiments
[0020] The concept, specific structure and generated technical effects of the utility model will be clearly and completely described in combination with the embodiments and drawings, so that the purpose, scheme and effect of the utility model can be fully understood. It should be noted that the embodiments in the application and the features in the embodiments can be combined with each other without conflict. The same reference signs in the drawings indicate the same or similar parts.
[0021] It should be noted that, without special instructions, when a certain feature is referred to as "fixed" or "connected" to another feature, it can be directly fixed or connected to another feature, or indirectly fixed or connected to another feature. In addition, the up, down, left, right and other descriptions used in the utility model are only relative to the mutual position relationship of the components of the utility model in the drawings.
[0022] Reference Figure 1The utility model provides a kind of tool for motor train set toilet sewage tank float ball dismounting, including hollowly arranged sleeve 1 and sleeve 2, the sleeve 2 is fixed in one end of the sleeve 1, the inner wall 22 of the sleeve 2 away from the end of the sleeve 1 section matches with sewage tank float ball mounting seat, so that float ball mounting seat can be embedded in the sleeve 2, and during the rotation of sleeve 2, it will not be relatively moved or slip with sleeve 2.The sleeve 2 is also provided with groove 21 in this end, the notch of the groove 21 is communicated with the opening of the sleeve 2 this end, the setting of groove 21 can pass through groove 21 or extend outside sewage tank after passing through groove 21 when using, can guarantee that damage is not caused to connecting line during dismounting, and the loss caused during dismounting can be reduced.
[0023] Sleeve 1 can extend the length of sleeve 2, so that the overall length meets the dismounting operation of float ball from sewage tank access hole, sleeve 1 adopts the design of long straight pipe, simple structure, easy to manufacture, can also avoid the mistake of bumping and damaging other equipment in sewage tank access hole during operation in narrow space.The sleeve 2 is matched with the float ball installed on sewage tank, to ensure the stability during dismounting operation, avoid the risk of damage to the internal chip of float ball caused by uneven force during dismounting, reduce material loss and improve dismounting efficiency.
[0024] When dismounting motor train set sewage tank float ball, float ball mounting seat is usually hexagonal bolt structure, the sleeve 2 of the present application is connected with the sewage tank float ball mounting seat to be dismounted, the connecting line of sewage tank float ball is passed through or extended, and then tool is inserted into the through hole 11 of sleeve 1 to rotate, so that sewage tank float ball can be easily dismounted.
[0025] Specifically, the length of the groove 21 is 13mm-18mm, and the width is 6mm-10mm, when the sleeve 2 is connected with the float ball seat, the connecting line on the float ball seat can be aligned with the groove 21 and embedded in the groove 21, or the relevant connecting line on the sewage tank can be passed through the groove 21 and placed outside the sewage tank, so that the connecting line can be taken out through the groove 21 during use, which can ensure that the connecting line is not damaged during dismounting, and the loss caused during dismounting can be reduced.The length of the groove 21 can be preferably 15mm, and the width can be preferably 8mm.
[0026] Specifically, the end of the sleeve 1 away from the sleeve 2 is provided with four through holes 11, and the four through holes 11 are distributed in the circumferential direction of the sleeve 2, and the four through holes 11 are uniformly distributed around the axis of the sleeve 1, so that the tool can be inserted into the through hole 11 to assist the rotation of the sleeve 1 during the rotation of the sleeve 1.
[0027] Specifically, the fixture for disassembling the float ball of the waste tank in the high-speed train's toilet also includes a handle. One end of the handle can be inserted into a through hole 11. The handle can be a straight rod structure, which is simple and easy to manufacture. The handle makes rotational disassembly and assembly easier, improving work efficiency and saving maintenance and labor costs. Using the handle to assist in rotating the sleeve 2 prevents the sleeve 2 and other tools from falling off when rotated by hand, ensuring the safety of the operators. When disassembling the float ball of the waste tank, the operator uses the sleeve 2 to match the float mounting seat and rotates the sleeve 1 using the handle and other operating tools to achieve rapid rotational disassembly. This reduces wear and tear on precision components caused by human error during disassembly, reduces parts consumption, improves disassembly efficiency, and saves maintenance and labor costs.
[0028] Specifically, the diameter of the through hole 11 is not less than 10mm, so that one end of the handle can be smoothly inserted into the through hole 11. If the diameter of the through hole 11 is too small, it will be inconvenient for the handle to be connected with the through hole 11.
[0029] Specifically, one end of the sleeve 2 is fitted onto the outside of the sleeve 1 and welded to the sleeve 1. During the rotation of the sleeve 1, the sleeve 2 will not slip or move relative to the sleeve 1.
[0030] Specifically, the length of the sleeve 1 is not less than 380mm, and the length of the sleeve 1 is preferably 400mm. When the sleeve 2 is connected to the float seat, the end of the sleeve 1 away from the sleeve 2 can protrude outside the waste tank, and each through hole 11 can be placed outside the waste tank so that the handle can be inserted into the through hole 11. By rotating the sleeve 2 with the handle, the float of the waste tank can be easily installed and removed.
[0031] Other aspects of the tooling for disassembling the float ball of the waste tank in the toilet of a high-speed train, as described in this utility model, are found in the prior art and will not be repeated here.
[0032] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Therefore, any modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the scope of the technical solution of the present utility model.
Claims
1. A tooling for disassembling the float of a waste tank in a high-speed train toilet, characterized in that: The utility model relates to a sewage tank float ball mounting seat, which comprises a sleeve and a sleeve, the sleeve is fixed at one end of the sleeve, the inner wall section of the sleeve away from the one end of the sleeve matches the sewage tank float ball mounting seat, and a groove is formed in the one end of the sleeve, and the groove opening is communicated with the opening of the one end of the sleeve.
2. The tool for removing the floating ball of the toilet waste tank of the railway vehicle according to claim 1, characterized in that: The length of the groove is 13mm-18mm, and the width is 6mm-10mm.
3. The tool for removing the floating ball of the train toilet sewage tank according to claim 1, characterized in that: Four through holes are arranged at the end of the sleeve away from the sleeve, and the four through holes are uniformly distributed around the axis of the sleeve.
4. The tool for removing the floating ball of the train toilet sewage tank according to claim 3, characterized in that: A handle is further arranged, and one end of the handle can be inserted into one of the through holes.
5. The tool for removing the floating ball of the train toilet sewage tank according to claim 3, characterized in that: The diameter of the through hole is not less than 10mm.
6. The tool for removing the floating ball of the train toilet sewage tank according to claim 1, characterized in that: One end of the sleeve is sleeved outside the sleeve and is welded and fixed with the sleeve.
7. The tool for removing the floating ball of the train toilet sewage tank according to claim 1, characterized in that: The length of the sleeve is not less than 380mm.