Bottle shape detection manipulator with protection structure
By designing a protective structure for the bottle-shaped inspection robot, a servo motor-driven bidirectional lead screw and clamping arm structure are used to achieve multiple fixation. Combined with the safety protection of laser sensors and indicator lights, the problem of single fixation and insufficient safety of bottle-shaped products is solved, and it can meet the inspection needs of production lines of different sizes.
Patent Information
- Application Number
- CN202520181364.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-05
AI Technical Summary
Existing bottle-shaped inspection robots are limited in their ability to fix bottle-shaped products, cannot achieve multiple fixation methods, and lack the safety protection for personnel and the ability to adapt to inspection lines of different sizes.
A bottle-shaped inspection robot with a protective structure was designed. It uses a servo motor-driven bidirectional lead screw and a clamping arm structure to achieve multiple fixation, combined with a laser sensor and indicator light to achieve safety protection, and can be adjusted to adapt to different sized production lines through electric cylinders and support columns.
It achieves multiple fixation of bottle-shaped products, ensuring personnel safety, and can adapt to the inspection of different size production lines, improving the applicability and safety of the equipment.
Smart Images
Figure CN223849266U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a welding furnace carrier technical field, concretely is a bottle type detection mechanical hand with protection structure. BACKGROUND
[0002] The mechanical hand is a kind of automatic operation device that can imitate the action function of human hand and arm, mainly for grabbing, carrying object or operating tool according to fixed program.
[0003] The bottle type detection mechanical hand is a kind of automation equipment specially used for detecting bottle size and appearance, which realizes accurate measurement and identification to bottle by mechanical arm and sensor technology, ensures that the size and appearance of bottle on production line meet the standard, and bottle type product is mostly made of glass material, the clamping on the market is single at present, and multiple fixing of bottle type product is not provided.
[0004] Now, a bottle type detection mechanical hand with protection structure is provided to solve the above problems. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a bottle type detection mechanical hand with protection structure to solve the problem of multiple fixing of bottle type product in the background art.
[0006] To achieve the above object, the utility model provides the following technical scheme: a bottle type detection mechanical hand with protection structure, including support seat, the bottom of support seat is fixedly connected with first electric jar, the bottom of first electric jar is fixedly connected with fixed plate, the bottom of fixed plate is fixedly connected with first fixed frame, the right side of first fixed frame is installed with first servo motor, the inside of first fixed frame is movably connected with first bidirectional screw rod, the inside of first bidirectional screw rod is movably connected with two groups of first movable block, the bottom of two groups of first movable block is fixedly connected with two groups of first clamping arm, and the opposite side of two groups of first clamping arm is installed with antiskid pad, the bottom of first fixed frame is fixedly connected with second fixed frame, the front end of second fixed frame is fixedly connected with second servo motor, the inside of second fixed frame is movably connected with second bidirectional screw rod, the inside of second bidirectional screw rod is movably connected with two groups of second movable block, and the bottom of two groups of second movable block is fixedly connected with two groups of second clamping arm.
[0007] As a further technical scheme of the utility model, the output end of first servo motor is connected with first bidirectional screw rod, two groups of first movable block can slide left and right outside first bidirectional screw rod, and two groups of first movable block are symmetrically arranged.
[0008] The output end of the second servo motor is connected with the second bidirectional screw rod, and the two groups of second movable blocks can slide left and right outside the second bidirectional screw rod, and the two groups of second movable blocks are symmetrically arranged.
[0009] The output end of the first electric cylinder is connected with the fixed plate, and the fixed plate is movable up and down under the action of the first electric cylinder.
[0010] The bottom end of the support seat is fixedly connected with the first mounting seat on the left side, the bottom end of the first mounting seat is provided with the first laser sensor, the bottom end of the support seat is fixedly connected with the second mounting seat on the right side, the bottom end of the second mounting seat is provided with the second laser sensor, and the top end of the support seat is fixedly connected with the display lamp.
[0011] The first laser sensor and the display lamp are electrically connected, and the second laser sensor and the display lamp are electrically connected.
[0012] The right side of the support seat is provided with the first supporting column, the second electric cylinder is arranged between the support seat and the first supporting column, the bottom end of the first supporting column is movably connected with the second supporting column, the top end of the inside of the second supporting column is provided with the third servo motor, the bottom of the second supporting column is provided with the base, the top end of the base is fixedly connected with the third electric cylinder, and the right side of the first supporting column is fixedly connected with the control seat.
[0013] The output end of the second supporting column is connected with the first supporting column, the first supporting column can rotate horizontally under the action of the second supporting column, the output end of the third electric cylinder is connected with the second supporting column, and the output end of the second electric cylinder is connected with the support seat.
[0014] Compared with the prior art, the bottle type detection mechanical hand with the protection structure not only realizes multiple fixing of bottle type products, but also realizes protection of the mechanical hand and safety of personnel, and satisfies detection of different size assembly lines.
[0015] The system comprises a first fixed frame, a first servo motor, a first bidirectional lead screw, a first movable block, a first clamping arm, and an anti-slip pad. It also includes a second fixed frame, a second servo motor, a second bidirectional lead screw, a second movable block, and a second clamping arm. In use, activating the first servo motor rotates the first bidirectional lead screw, causing two sets of first movable blocks to slide left and right on the outside of the first bidirectional lead screw. The bottom ends of the two sets of first movable blocks are fixedly connected to the first clamping arm. Anti-slip pads are installed on opposite sides of the two sets of first clamping arms, thus achieving fixation from the left and right sides of the bottle-shaped product. Activating the second servo motor rotates the second bidirectional lead screw, causing two sets of second movable blocks to slide back and forth on the outside of the second bidirectional lead screw. The bottom ends of the two sets of second movable blocks are fixedly connected to the second clamping arm. The two sets of second clamping arms move back and forth through the bottle opening, thus achieving back-and-forth fixation from inside the bottle-shaped product.
[0016] The device is equipped with a first mounting base, a first laser sensor, a second mounting base, a second laser sensor, and indicator lights. In use, the first mounting base is fixedly connected to the left side of the bottom of the support base, and the first laser sensor is installed at the bottom of the first mounting base. The second mounting base is fixedly connected to the right side of the bottom of the support base, and the second laser sensor is installed at the bottom of the second mounting base. The first and second laser sensors monitor the left and right sides below the device in real time. When the first and second laser sensors detect personnel below, the device will stop working and alert them with indicator lights, thereby achieving protection for the robotic arm and safety for personnel.
[0017] The system comprises a first support column, a second support column, a third servo motor, a second electric cylinder, a base, a third electric cylinder, and a control base. In use, the second electric cylinder is installed between the support base and the first support column, with its output connected to the support base, thereby allowing for horizontal adjustment of the support base on the production line. The third electric cylinder is fixedly connected to the top of the base, with its output connected to the second support base, thus allowing for vertical height adjustment of the support base, thereby meeting the inspection requirements of production lines of different sizes. Attached Figure Description
[0018] Figure 1 This is a frontal cross-sectional view of the present invention.
[0019] Figure 2 This is a schematic diagram of the sliding right-side structure of this utility model;
[0020] Figure 3 This is a schematic diagram of a partial cross-sectional structure on the left side of this utility model;
[0021] Figure 4 For the present utility model Figure 1 A magnified schematic diagram of a partial cross-section at point A in the middle.
[0022] In the figure: 1, support seat; 2, first electric cylinder; 3, fixed plate; 4, first fixed frame; 5, first servo motor; 6, first bidirectional screw rod; 7, first movable block; 8, first clamping arm; 9, non-slip pad; 10, second fixed frame; 11, second servo motor; 12, second bidirectional screw rod; 13, second movable block; 14, second clamping arm; 15, first mounting seat; 16, first laser sensor; 17, second mounting seat; 18, second laser sensor; 19, display lamp; 20, first support column; 21, second support column; 22, third servo motor; 23, second electric cylinder; 24, base; 25, third electric cylinder; 26, control seat. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0024] Embodiment: please refer to Figures 1-4 A bottle type detection mechanical hand with a protection structure, including support seat 1, the bottom of support seat 1 is fixedly connected with first electric cylinder 2, the bottom of first electric cylinder 2 is fixedly connected with fixed plate 3, the bottom of fixed plate 3 is fixedly connected with first fixed frame 4, the right side of first fixed frame 4 is installed with first servo motor 5, the inside of first fixed frame 4 is movably connected with first bidirectional screw rod 6, the inside of first bidirectional screw rod 6 is movably connected with two groups of first movable block 7, the bottom of two groups of first movable block 7 is fixedly connected with two groups of first clamping arm 8, the opposite side of two groups of first clamping arm 8 is installed with non-slip pad 9, the bottom of first fixed frame 4 is fixedly connected with second fixed frame 10, the front end of second fixed frame 10 is fixedly connected with second servo motor 11, the inside of second fixed frame 10 is movably connected with second bidirectional screw rod 12, the inside of second bidirectional screw rod 12 is movably connected with two groups of second movable block 13, the bottom of two groups of second movable block 13 is fixedly connected with two groups of second clamping arm 14;
[0025] The output end of first servo motor 5 is connected with first bidirectional screw rod 6, two groups of first movable block 7 can slide left and right on the outside of first bidirectional screw rod 6, two groups of first movable block 7 are symmetrically arranged, the output end of second servo motor 11 is connected with second bidirectional screw rod 12, two groups of second movable block 13 can slide left and right on the outside of second bidirectional screw rod 12, two groups of second movable block 13 are symmetrically arranged, the output end of first electric cylinder 2 is connected with fixed plate 3, fixed plate 3 is movable up and down under the action of first electric cylinder 2;
[0026] Specifically, as shown in Figure 1 , Figure 2 , Figure 3 and Figure 4 , in use, by starting the first servo motor 5, the first servo motor 5 drives the rotation of the first bidirectional screw rod 6, thereby realizing the left and right sliding of the two groups of first movable blocks 7 outside the first bidirectional screw rod 6, the bottom end of the two groups of first movable blocks 7 is fixedly connected with the first clamping arm 8, and the opposite side of the two groups of first clamping arms 8 is installed with the anti-skid pad 9, thereby realizing the fixation from the left and right sides of the bottle-shaped product. By starting the second servo motor 11, the second servo motor 11 drives the rotation of the second bidirectional screw rod 12, thereby realizing the front and rear sliding of the two groups of second movable blocks 13 outside the second bidirectional screw rod 12, the bottom end of the two groups of second movable blocks 13 is fixedly connected with the second clamping arm 14, and the two groups of second clamping arms 14 are movably arranged in front of and behind the bottle mouth, thereby realizing the fixation of the two groups of second clamping arms 14 from the front and rear of the bottle-shaped product.
[0027] The left side of the bottom end of the support seat 1 is fixedly connected with the first mounting seat 15, the bottom end of the first mounting seat 15 is installed with the first laser sensor 16, the right side of the bottom end of the support seat 1 is fixedly connected with the second mounting seat 17, the bottom end of the second mounting seat 17 is installed with the second laser sensor 18, and the top end of the support seat 1 is fixedly connected with the display lamp 19. The first laser sensor 16 and the display lamp 19 are electrically connected, and the second laser sensor 18 and the display lamp 19 are electrically connected.
[0028] Specifically, as shown in Figure 1 and Figure 3 , in use, by fixing the first mounting seat 15 on the left side of the bottom end of the support seat 1, installing the first laser sensor 16 at the bottom end of the first mounting seat 15, fixing the second mounting seat 17 on the right side of the bottom end of the support seat 1, and installing the second laser sensor 18 at the bottom end of the second mounting seat 17, the first laser sensor 16 and the second laser sensor 18 monitor the left and right sides below the device in real time. When the first laser sensor 16 and the second laser sensor 18 detect the staff below, the work will be stopped, and the display lamp 19 will be prompted, thereby realizing the protection of the mechanical hand and the safety of the personnel.
[0029] The right side of the support base 1 is provided with a first support column 20, a second electric cylinder 23 is installed between the support base 1 and the first support column 20, the bottom end of the first support column 20 is movably connected with a second support column 21, the top end inside the second support column 21 is installed with a third servo motor 22, the lower side of the second support column 21 is provided with a base 24, the top end of the base 24 is fixedly connected with a third electric cylinder 25, the right side of the first support column 20 is fixedly connected with a control seat 26, the output end of the second support column 21 is connected with the first support column 20, the first support column 20 can rotate horizontally under the action of the second support column 21, the output end of the third electric cylinder 25 is connected with the second support column 21, and the output end of the second electric cylinder 23 is connected with the support base 1
[0030] Specifically, as shown in Figure 1 、 Figure 2 and Figure 3 , in use, the second electric cylinder 23 is installed between the support base 1 and the first support column 20, the output end of the second electric cylinder 23 is connected with the support base 1, so that the horizontal adjustment of the support base 1 on the flow line is realized, the third electric cylinder 25 is fixedly connected at the top end of the base 24, the output end of the third electric cylinder 25 is connected with the second support base 1, so that the vertical height adjustment of the support base 1 is realized, and then the detection of flow lines of different sizes is satisfied.
[0031] Working principle: the utility model discloses in use, first, through the start -up first servo motor 5, first servo motor 5 drives the rotation of first bidirectional screw rod 6, thereby realizes the outside left and right slide of two groups of first movable block 7 at first bidirectional screw rod 6, the bottom fixed connection of two groups of first movable block 7 first clamping arm 8, two groups of first clamping arm 8 relative one side installs antiskid pad 9, thereby realizes the fixing from the left and right outside of bottle type product, through the start -up second servo motor 11, second servo motor 11 drives the rotation of second bidirectional screw rod 12, thereby realizes the outside before and after slide of two groups of second movable block 13 at second bidirectional screw rod 12, the bottom fixed connection of two groups of second movable block 13 second clamping arm 14, two groups of second clamping arm 14 pass through bottle mouth before and after activity, and then realize the before and after fixation of two groups of second clamping arm 14 from bottle type product inside, second, through the fixed connection of first mounting seat 15 at the left side of support seat 1 bottom, the bottom installation of first mounting seat 15 first laser inductor 16, the fixed connection of second mounting seat 17 at the right side of support seat 1 bottom, the bottom installation of second mounting seat 17 second laser inductor 18, first laser inductor 16 and second laser inductor 18 carry out real -time monitoring to the left and right sides below the device, when first laser inductor 16 and second laser inductor 18 detect the staff below, will stop working, and through display lamp 19 to prompt, and then realize the protection of manipulator and the safety of personnel, simultaneously, through the installation of second electric cylinder 23 between support seat 1 and first support column 20, the output of second electric cylinder 23 is connected with support seat 1, thereby realizes the adjustment of support seat 1 on the horizontal direction of flow line, the fixed connection of third electric cylinder 25 at the top of base 24, the output of third electric cylinder 25 is connected with second support seat 1, thereby realizes the adjustment of support seat 1 vertical height, and then satisfies the detection of different size flow line.
[0032] It is obvious to a person skilled in the art that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or essential characteristics of the utility model. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A bottle type detection mechanical hand with a protection structure, comprising a support seat (1), characterized in that: The bottom end of the support base (1) is fixedly connected with a first electric cylinder (2), the bottom end of the first electric cylinder (2) is fixedly connected with a fixed plate (3), the bottom end of the fixed plate (3) is fixedly connected with a first fixed frame (4), the right side of the first fixed frame (4) is installed with a first servo motor (5), the inside of the first fixed frame (4) is movably connected with a first bidirectional screw rod (6), the inside of the first bidirectional screw rod (6) is movably connected with two groups of first movable blocks (7), the bottom end of the two groups of first movable blocks (7) is fixedly connected with two groups of first clamping arms (8), the opposite side of the two groups of first clamping arms (8) is installed with a non-slip pad (9), the bottom end of the first fixed frame (4) is fixedly connected with a second fixed frame (10), the front end of the second fixed frame (10) is fixedly connected with a second servo motor (11), the inside of the second fixed frame (10) is movably connected with a second bidirectional screw rod (12), the inside of the second bidirectional screw rod (12) is movably connected with two groups of second movable blocks (13), the bottom end of the two groups of second movable blocks (13) is fixedly connected with two groups of second clamping arms (14).
2. The bottle type inspection robot with a protection structure according to claim 1, characterized in that: The output end of the first servo motor (5) is connected with the first bidirectional screw rod (6), the two groups of first movable blocks (7) can slide left and right outside the first bidirectional screw rod (6), and the two groups of first movable blocks (7) are symmetrically arranged.
3. The bottle type inspection robot with a protection structure according to claim 1, characterized in that: The output end of the second servo motor (11) is connected with the second bidirectional screw rod (12), the two groups of second movable blocks (13) can slide left and right outside the second bidirectional screw rod (12), and the two groups of second movable blocks (13) are symmetrically arranged.
4. The bottle type inspection robot with a protection structure according to claim 1, characterized in that: The output end of the first electric cylinder (2) is connected with the fixed plate (3), and the fixed plate (3) is movable up and down under the action of the first electric cylinder (2).
5. The bottle type inspection robot with a protection structure according to claim 1, characterized in that: The left side of the bottom end of the support base (1) is fixedly connected with a first mounting seat (15), the bottom end of the first mounting seat (15) is installed with a first laser sensor (16), the right side of the bottom end of the support base (1) is fixedly connected with a second mounting seat (17), the bottom end of the second mounting seat (17) is installed with a second laser sensor (18), and the top end of the support base (1) is fixedly connected with a display lamp (19).
6. The bottle type inspection robot with a protection structure according to claim 5, characterized in that: The first laser sensor (16) and the display lamp (19) are electrically connected, and the second laser sensor (18) and the display lamp (19) are electrically connected.
7. The bottle type inspection robot with a protection structure according to claim 1, characterized in that: The right side of the support base (1) is provided with a first supporting column (20), a second electric cylinder (23) is installed between the support base (1) and the first supporting column (20), the bottom end of the first supporting column (20) is movably connected with a second supporting column (21), the top end of the inside of the second supporting column (21) is installed with a third servo motor (22), the bottom of the second supporting column (21) is provided with a base (24), the top end of the base (24) is fixedly connected with a third electric cylinder (25), and the right side of the first supporting column (20) is fixedly connected with a control seat (26).
8. The bottle type inspection robot with a protection structure according to claim 7, characterized in that: The output end of the second support column (21) is connected with the first support column (20), the first support column (20) can rotate horizontally under the action of the second support column (21), the output end of the third electric cylinder (25) is connected with the second support column (21), and the output end of the second electric cylinder (23) is connected with the support base (1).