Rubber vulcanizing device for rubber sealing element production
By designing an automated rubber vulcanization device, the inconsistency caused by manual shearing was solved, enabling precise shearing and rapid vulcanization of the edges and corners of rubber seals, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422949648.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Existing rubber seal production equipment requires manual trimming of edges and corners after vulcanization, resulting in inconsistent processing results and low efficiency.
A rubber vulcanization device for the production of rubber seals has been designed, comprising a processing component and a shearing component. The device utilizes a hydraulic system to precisely control the feeding and shearing processes, thereby achieving automated rubber vulcanization and removal of edge residues.
This technology enables standardized shearing of rubber seal residue at the edges, improving production efficiency and shortening the vulcanization cycle, thus ensuring consistent product quality and increased production speed.
Smart Images

Figure CN223849746U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rubber vulcanization technical field, especially a rubber vulcanization device for rubber sealing piece production. BACKGROUND
[0002] Rubber sealing piece plays a vital role in numerous industrial fields and daily life, in the industry, like the automobile manufacturing field, the key parts such as engine, transmission need a large number of different specifications rubber sealing piece to prevent lubricating oil leakage, prevent impurities such as dust and moisture from entering, guarantee the normal operation of each component and prolong the service life of equipment, in the aerospace field, the cabin sealing of aircraft, the sealing of various pipeline connecting parts also rely on high-quality rubber sealing piece to cope with extreme temperature, pressure environment and ensure flight safety, in the mechanical manufacturing, chemical industry, electronic and electrical industry, rubber sealing piece is also an indispensable basic component, is used to maintain the sealing of equipment, avoids medium leakage, guarantees internal environment stability etc., in daily life, from the sealing washer of faucet to the sealing structure of refrigerator, washing machine and other household appliances, cannot do without rubber sealing piece, and its quality directly influences the service performance and life of product, along with the rapid development of each industry, the demand of rubber sealing piece is rising, and higher and higher requirements are put forward to its quality, performance etc.
[0003] Most of the existing equipment after vulcanization processing, because rubber material is shaped by heating, so that the corner after shaping will have rubber residue, and then a large amount of manual cutting is needed, at the same time, different workers in the corner rubber residue cutting, due to personal operation method, experience and the grasping degree of cutting standard is different, it is difficult to guarantee that the corner processing effect of each product is completely consistent.
[0004] Therefore, it is urgent to provide a rubber vulcanization device for rubber sealing piece production to solve the above problems. UTILITY MODEL CONTENT
[0005] The utility model solves the technical problem of overcoming the above-mentioned prior art, and provides a rubber vulcanization device for rubber sealing piece production.
[0006] To solve the above technical problems, one technical scheme of the utility model is to provide a rubber vulcanization device for rubber sealing piece production, which comprises an operating table, wherein the top of the operating table is provided with a display screen, a start button, a reset button, a shearing button and an alarm lamp, the bottom of one side of the operating table is fixedly connected with a first mounting plate, and the top of the first mounting plate is provided with a processing assembly and a shearing assembly.
[0007] The utility model further sets up: the processing subassembly includes the first hydraulic cylinder of fixed connection in first mounting plate top rear end, first hydraulic cylinder top is fixedly connected with the support plate, the support plate top all round is connected with the guide rod of sliding, the support plate top is fixedly connected with the limit board, the limit board inner wall both sides all are set with the slide groove, two the slide groove inner wall are connected with the feeding plate of sliding, the feeding plate top is fixedly connected with a plurality of loading pieces, the support plate rear end is fixedly connected with the first connecting plate, the first connecting plate rear end is installed with the hydraulic rod and the support piece, the feeding plate inner wall front end both sides all are rotatably connected with a plurality of rotating rods, a plurality of The rotating rod outer wall is all fixedly connected with the support wheel, a plurality of The guide rod outer wall is all fixedly connected with the limit ring, a plurality of The guide rod outer wall is connected with the vulcanizing machine of sliding, the vulcanizing machine bottom is fixedly connected with a plurality of processing rings, a plurality of The guide rod outer wall top all is provided with the nut, first mounting plate top rear end all is fixedly connected with the fixed part.
[0008] Through the above technical scheme, first start the hydraulic rod, make the hydraulic rod drive the feeding plate move forward along the slide groove inner wall, until the bottom of the feeding plate and the top of the two sets of support wheel outer wall are matched, then put the rubber ring to be processed into the corresponding loading piece, then start the hydraulic rod again, make the hydraulic rod drive the feeding plate to retract, then start the first hydraulic cylinder again, make the first hydraulic cylinder drive the support plate move upward along the outer wall of the plurality of guide rods, at the same time, the support plate will drive the limit plate, the feeding plate and the loading piece to move synchronously, until the plurality of loading pieces and the corresponding processing rings are matched, then start the vulcanizing machine to vulcanize the rubber ring.
[0009] The utility model further sets up: a plurality of The fixed part inner wall is all matched with the support plate outer wall bottom of corresponding, a plurality of The support plate all are connected in the inside of corresponding fixed part with sliding.
[0010] Through the above technical scheme, the support plate can have an accurate placement position in the fixed part, avoiding deviation, shaking and other conditions, at the same time, the sliding connection makes it relatively easy to be disassembled from the fixed part, and after replacing the new support plate, it can quickly restore to the normal working state, greatly reducing the installation time.
[0011] The utility model further sets up: the feeding plate outer wall both sides all are matched with the slide groove inner wall of corresponding, a plurality of The support wheel outer wall top is matched with the feeding plate bottom.
[0012] Through the above technical scheme, the movement of the feeding plate can be accurately guided, and the deformation and warping of the feeding plate caused by uneven local stress can be prevented, ensuring that the feeding plate is always in a stable state.
[0013] The utility model further sets up: a plurality of the guide rod top all are equipped with thread line, a plurality of nut all are connected in the corresponding guide rod outer wall with thread.
[0014] Through the above technical scheme, strong self-locking capability can be provided, the nut can be stably kept in the position, displacement is not easily caused due to external force, which ensures that the parts connected with the nut can always be in the accurate position set, and the stability of the whole device structure is ensured.
[0015] The utility model further sets up: the shearing assembly includes a plurality of support rods that are fixedly connected to the top front end of the first mounting plate, a second mounting plate is fixedly connected between the top of the plurality of support rods, a second hydraulic cylinder is installed on the top of the second mounting plate, a second connecting plate is fixedly connected to the bottom of the second hydraulic cylinder, a plurality of shearing rings are fixedly connected to the bottom of the second connecting plate, a third hydraulic cylinder is fixedly connected to the top front end of the first mounting plate, and a supporting plate is fixedly connected to the top of the third hydraulic cylinder.
[0016] Through the above technical scheme, first, the feeding plate is moved to the front end of the limiting plate, then the third hydraulic cylinder is started, so that the third hydraulic cylinder drives the supporting plate to move upward until the upper surface of the supporting plate is matched with the lower surface of the feeding plate, then the second hydraulic cylinder is started, so that the second hydraulic cylinder drives the second connecting plate to move downward, then the second connecting plate drives the plurality of shearing rings to move synchronously until the bottom of the shearing ring abuts against the loading piece.
[0017] The width of the supporting plate is less than the width between the corresponding surfaces of the two groups of supporting wheels.
[0018] Through the above technical scheme, when the supporting plate moves in the area defined by the supporting wheels, the narrower width can ensure that unnecessary interference or collision with the side surface of the supporting wheel does not occur, thereby achieving the purpose of supporting the feeding plate.
[0019] The utility model has the advantages of the following:
[0020] 1. The utility model discloses a shearing assembly, which can accurately remove the residues at the corners of the rubber sealing piece in a short time, and compared with manual operation, the operation speed is faster and the action is more accurate, so that the processing work of a large number of products can be quickly completed, and at the same time, the shearing of the corner residues of each rubber sealing piece can meet the unified standard and precision requirement.
[0021] 2. The utility model discloses a processing assembly, which can realize rapid heating, so that the rubber can reach the required temperature condition for vulcanization faster, and after vulcanization is completed, the rubber can also be rapidly cooled, so that the vulcanization period of a single rubber sealing piece is shortened. DRAWINGS
[0022] Figure 1 This is a first-view view of the appearance of this utility model;
[0023] Figure 2 This is the front view of the present invention;
[0024] Figure 3 This is a longitudinal sectional view of the present invention;
[0025] Figure 4 This is a rear view of the present invention;
[0026] Figure 5 This is a second-view view of the appearance of this utility model;
[0027] Figure 6 for Figure 3 A magnified view of a section at point A in the middle;
[0028] Figure 7 for Figure 4 A magnified view of a section at point B in the middle;
[0029] Figure 8 for Figure 5 A magnified view of a section at point C.
[0030] In the diagram: 1. Control panel; 2. Display screen; 3. Start button; 4. Reset button; 5. Shearing button; 6. Alarm light; 7. First mounting plate; 8. Processing component; 801. First hydraulic cylinder; 802. Support plate; 803. Guide rod; 804. Limiting plate; 805. Slide groove; 806. Feeding plate; 807. Loading component; 808. First connecting plate; 809. Hydraulic rod; 8010. Support component; 8011. Rotating rod; 8012. Support wheel; 8013. Limiting ring; 8014. Vulcanizing machine; 8015. Processing ring; 8016. Nut; 8017. Fixing component; 9. Shearing component; 901. Support rod; 902. Second mounting plate; 903. Second hydraulic cylinder; 904. Second connecting plate; 905. Shearing ring; 906. Third hydraulic cylinder; 907. Support plate. Detailed Implementation
[0031] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.
[0032] Please see Figure 1 - Figure 8The utility model provides a rubber vulcanization device for rubber seal production, including operation platform 1, the top of operation platform 1 is provided with display screen 2, start button 3, reset button 4, shearing button 5 and alarm lamp 6, and one side bottom of operation platform 1 is fixedly connected with first mounting plate 7, and the top of first mounting plate 7 is installed with processing assembly 8 and shearing assembly 9, and processing assembly 8 includes the first hydraulic cylinder 801 fixedly connected in the top rear end of first mounting plate 7, and the top of first hydraulic cylinder 801 is fixedly connected with support plate 802, and the top of support plate 802 is slidably connected with guide rod 803 all around, and the top of support plate 802 is fixedly connected with limiting plate 804, and the inner wall of limiting plate 804 is provided with sliding slot 805 on both sides, and the inner wall between two sliding slots 805 is slidably connected with feeding plate 806, and the top of feeding plate 806 is fixedly connected with a plurality of charging parts 807, and the rear end of support plate 802 is fixedly connected with first connecting plate 808, and the rear end of first connecting plate 808 is installed with hydraulic rod 809 and support part 8010, and the inner wall of feeding plate 806 is rotatably connected with a plurality of rotating rods 8011 on both sides of front end, and the outer wall of a plurality of rotating rods 8011 is fixedly connected with support wheel 8012, and the outer wall of a plurality of guide rods 803 is fixedly connected with limiting ring 8013, and the outer wall between a plurality of guide rods 803 is slidably connected with vulcanizing machine 8014, and the bottom of vulcanizing machine 8014 is fixedly connected with a plurality of processing rings 8015, and the top of a plurality of guide rods 803 is provided with nut 8016, and the rear end of first mounting plate 7 is fixedly connected with fixed part 8017 all around, first start hydraulic rod 809, so that hydraulic rod 809 drives feeding plate 806 to move forward along the inner wall of sliding slot 805, until the bottom of feeding plate 806 and the top of the outer wall of two sets of support wheels 8012 are matched, then the rubber ring to be processed is put into the corresponding charging part 807, then hydraulic rod 809 is started again, so that hydraulic rod 809 drives feeding plate 806 to retract, then first hydraulic cylinder 801 is started, so that first hydraulic cylinder 801 drives support plate 802 to move upward along the outer wall of a plurality of guide rods 803, at the same time, support plate 802 drives limiting plate 804, feeding plate 806 and charging part 807 to move synchronously, until a plurality of charging parts 807 and corresponding processing rings 8015 are matched, then vulcanizing machine 8014 is started to vulcanize the rubber ring, the inner wall of a plurality of fixed parts 8017 is matched with the outer wall bottom of corresponding support plate 802, and a plurality of support plates 802 are slidably connected in the inside of corresponding fixed part 8017, so that support plate 802 can have accurate placement position in the inside of fixed part 8017, avoiding deviation, shaking and other conditions, at the same time, sliding connection makes it relatively easy to be disassembled from fixed part 8017, after replacing new support plate 802, it can quickly restore to normal working state, greatly reducing installation time, the outer wall of feeding plate 806 is matched with the inner wall of corresponding sliding slot 805 on both sides, and the top of the outer wall of a plurality of support wheels 8012 is matched with the bottom of feeding plate 806.The plurality of guide rods 803 can provide accurate guidance for the movement of the feeding plate 806, and can also prevent the feeding plate 806 from deforming, warping and the like due to uneven local stress, thereby ensuring that the feeding plate 806 is always in a stable state. The top of each guide rod 803 is provided with a threaded line, and a plurality of nuts 8016 are threadedly connected to the outer wall of the corresponding guide rod 803; the nuts 8016 can provide strong self-locking capability, so that the nuts 8016 can be stably maintained at the position and will not be easily displaced due to external force, which ensures that the components connected with the nuts 8016 can always be in the set accurate position, thereby ensuring the stability of the entire device structure;
[0033] As shown in Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 , the shearing assembly 9 includes a plurality of support rods 901 fixedly connected to the top front end of the first mounting plate 7, a second mounting plate 902 fixedly connected between the tops of the plurality of support rods 901, a second hydraulic cylinder 903 mounted on the top of the second mounting plate 902, a second connecting plate 904 fixedly connected to the bottom of the second hydraulic cylinder 903, a plurality of shearing rings 905 fixedly connected to the bottom of the second connecting plate 904, a third hydraulic cylinder 906 fixedly connected to the top front end of the first mounting plate 7, and a supporting plate 907 fixedly connected to the top of the third hydraulic cylinder 906. First, move the feeding plate 806 to the front end of the limiting plate 804, then start the third hydraulic cylinder 906 to drive the supporting plate 907 to move upward until the upper surface of the supporting plate 907 is in close contact with the lower surface of the feeding plate 806, then start the second hydraulic cylinder 903 to drive the second connecting plate 904 to move downward, then the second connecting plate 904 drives the plurality of shearing rings 905 to move synchronously until the bottom of the shearing ring 905 abuts against the charging piece 807. The width of the supporting plate 907 is less than the width between the corresponding surfaces of the two groups of supporting wheels 8012. When the supporting plate 907 moves within the area defined by the supporting wheels 8012, the narrow width can ensure that it does not unnecessarily interfere or collide with the side surface of the supporting wheels 8012, thereby achieving the purpose of supporting the feeding plate 806.
[0034] The utility model discloses a first hydraulic rod 809 is started, makes the hydraulic rod 809 drive the feeding plate 806 forward movement along the inner wall of the chute 805, until the bottom of feeding plate 806 and the top of two groups of support wheel 8012 outer wall meet, subsequently the rubber ring that needs processing is put into the corresponding loading piece 807, then start the hydraulic rod 809 again, make the hydraulic rod 809 drive the feeding plate 806 retract, then start the first hydraulic cylinder 801 again, make the first hydraulic cylinder 801 drive the support plate 802 along a plurality of guide rod 803 outer wall upward movement, at the same time, the support plate 802 will drive the limiting plate 804, the feeding plate 806 and loading piece 807 synchronous movement, until the multiple loading piece 807 with corresponding processing ring 8015 meet, then start vulcanization machine 8014 to its rubber ring and carry out vulcanization treatment, then the feeding plate 806 is moved to the limiting plate 804 front end, then start the third hydraulic cylinder 906, make the third hydraulic cylinder 906 drive the supporting plate 907 upward movement, until the supporting plate 907 upper surface with the feeding plate 806 lower surface meet, then start the second hydraulic cylinder 903, make the second hydraulic cylinder 903 drive the second connecting plate 904 downward movement, then the second connecting plate 904 will drive multiple shearing ring 905 synchronous movement, until the shearing ring 905 bottom and loading piece 807 meet.
[0035] The above-mentioned is only the embodiment of the utility model, and does not restrict the patent range of the utility model, and the equivalent structure or equivalent flow conversion of the contents of the utility model specification and drawings, or direct or indirect application in other related technical fields, are all included in the patent protection range of the utility model.
Claims
1. A rubber vulcanization device for rubber seal production, comprising an operating table (1), characterized in that: The operation platform (1) top is provided with display screen (2), start button (3), reset button (4), cutting button (5) and alarm lamp (6), the operation platform (1) one side bottom fixedly connected with first mounting plate (7), the first mounting plate (7) top is installed with processing assembly (8) and shearing assembly (9), the processing assembly (8) includes the first hydraulic cylinder (801) fixedly connected to the top rear end of first mounting plate (7), the first hydraulic cylinder (801) top fixedly connected with support plate (802), the support plate (802) top four all slidingly connected with guide rod (803), the support plate (802) top fixedly connected with limit board (804), the limit board (804) inner wall both sides are all set up with the sliding slot (805), two the sliding slot (805) inner wall are all slidably connected with the feeding plate (806), the feeding plate (806) top fixedly connected with a plurality of loading parts (807), the support plate (802) rear end fixedly connected with first connecting plate (808), the first connecting plate (808) rear end is installed with hydraulic rod (809) and support part (8010), the feeding plate (806) inner wall front end both sides are all rotatably connected with a plurality of rotating rods (8011), a plurality of the rotating rod (8011) outer wall are all fixedly connected with support wheel (8012), a plurality of the guide rod (803) outer wall are all fixedly connected with limit ring (8013), a plurality of the guide rod (803) outer wall are all slidably connected with vulcanizing machine (8014), the vulcanizing machine (8014) bottom fixedly connected with a plurality of processing rings (8015), a plurality of the guide rod (803) outer wall top are all provided with nut (8016), the first mounting plate (7) top rear end is all fixedly connected with fixed part (8017).
2. A rubber vulcanizing apparatus for producing a rubber seal according to claim 1, characterized in that: The inner wall of a plurality of the fixed part (8017) is matched with the outer wall bottom of the corresponding support plate (802), and the plurality of support plates (802) are slidably connected in the corresponding fixed part (8017).
3. A rubber vulcanizing device for rubber seal production according to claim 1, characterized in that: The outer wall both sides of the feeding plate (806) are matched with the inner wall of the corresponding sliding slot (805), and the outer wall top of a plurality of the support wheel (8012) is matched with the bottom of the feeding plate (806).
4. The rubber vulcanizing apparatus for rubber seal production according to claim 1, characterized in that: A plurality of the guide rod (803) top is all set up with thread line, and a plurality of the nut (8016) are all threadedly connected to the outer wall of the corresponding guide rod (803).
5. The rubber vulcanizing apparatus for rubber seal production according to claim 1, characterized in that: The shearing assembly (9) comprises a plurality of supporting rods (901) fixedly connected to the top front end of the first mounting plate (7), a plurality of top portions of the supporting rods (901) are fixedly connected with a second mounting plate (902), the top of the second mounting plate (902) is provided with a second hydraulic cylinder (903), the bottom of the second hydraulic cylinder (903) is fixedly connected with a second connecting plate (904), the bottom of the second connecting plate (904) is fixedly connected with a plurality of shearing rings (905), the top front end of the first mounting plate (7) is fixedly connected with a third hydraulic cylinder (906), and the top of the third hydraulic cylinder (906) is fixedly connected with a supporting plate (907).
6. A rubber vulcanizing apparatus for producing a rubber seal according to claim 5, characterized in that: The width of the supporting plate (907) is less than the width between the corresponding surfaces of the two groups of supporting wheels (8012).