Uniform foaming forming machine for pearl wool production
By adopting a multi-level, multi-type blade design and a dual heating and insulation structure in the pearl cotton foaming machine, the problems of uneven material mixing and temperature are solved, thereby improving the quality and production efficiency of pearl cotton products.
Patent Information
- Application Number
- CN202520413765.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-11
AI Technical Summary
Existing pearl cotton foaming machines suffer from uneven material mixing and temperature, leading to unstable product quality.
The mixing system, featuring a multi-stage and multi-type impeller design, along with dual heating and insulation, ensures uniform mixing and precise temperature control of materials.
This achieves thorough and uniform mixing of materials and precise temperature control, improving the overall quality and production efficiency of pearl cotton products.
Smart Images
Figure CN223849788U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the pearl wool processing technical field especially, relates to even foaming forming machine for pearl wool production. BACKGROUND
[0002] The pearl wool foaming machine belongs to the professional equipment for manufacturing pearl wool (also known as foam cotton or foaming glue), and its operation principle is that the pearl wool raw materials, foaming agents and other additives are fully mixed first, then the mixture is placed in the main machine for heating treatment, and stirring operation is carried out at the same time, in this process, the raw materials will produce a large number of bubbles due to chemical reaction, then the material with bubbles will be sprayed out through the foaming gun, and then the pearl wool we are familiar with is formed.
[0003] The early pearl wool foaming machine technology is relatively simple, and the production efficiency is low, mainly manual or semi-automatic operation, and the stability and consistency of product quality are difficult to guarantee, with the continuous progress of plastic processing technology and mechanical manufacturing process, the pearl wool foaming machine gradually realizes automatic control and continuous production, the production efficiency is greatly improved, and the product quality is also significantly improved.
[0004] In recent years, with the increasing demand for pearl wool products in the market and the increasing requirement for product quality and performance, the pearl wool foaming machine is continuously innovated and improved in technology, such as heating mode, stirring system and foaming process, so that the pearl wool foaming machine can produce various specifications and performance of pearl wool products more efficiently and stably.
[0005] However, the existing technology still has the following problems:
[0006] Insufficient uniformity of material mixing: the stirring system of part of the foaming forming machine is not perfect enough, and the foaming agent, polyethylene resin and other raw materials cannot be fully and uniformly mixed, which may lead to inconsistent reaction of raw materials in different parts in the foaming process, thereby affecting the uniformity of pearl wool foaming, and the local foaming is excessive or insufficient, which reduces the product quality.
[0007] Local temperature difference: due to the large heating area of large pearl wool foaming forming machine, local temperature difference is prone to occur, for example, the temperature near the heating element is higher, and the temperature far from the heating element is lower, which will cause different foaming degrees of raw materials in different positions, and produce uneven foaming phenomenon, which reduces the overall quality of the product.
[0008] Therefore, in view of the technical problem, the even foaming forming machine for pearl wool production is proposed. UTILITY MODEL CONTENTS
[0009] The utility model discloses a uniform foaming forming machine for pearl wool production, which is provided to solve the problems in the prior art.
[0010] To achieve the above object, the utility model provides the following technical scheme.
[0011] The uniform foaming forming machine for pearl wool production includes a stirring barrel, a cover plate is arranged on the top of the stirring barrel, a motor one is fixedly connected to the center of the top of the cover plate, the driving end of the motor one penetrates through the cover plate, a rotating rod is fixedly connected to the driving end of the motor one, a spiral paddle is fixedly connected to the upper side of the rotating rod, an inclined paddle is fixedly connected to the middle side of the rotating rod, an anchor paddle is fixedly connected to the lower side of the rotating rod, a shunt groove is formed in the side of the anchor paddle, a plurality of supporting rods are fixedly connected to the inner wall of the stirring barrel, the supporting rods are connected through a heating ring, a heating pipe two is arranged in the heating ring, a discharge pipe is fixedly connected to the bottom of the stirring barrel, the stirring barrel is connected with a pushing barrel through the discharge pipe, the pushing barrel is connected with a bottom plate through a fixing base, a base is fixedly connected to the front end of the top of the bottom plate, and an air cooling ring is fixedly connected to the top of the base.
[0012] Further, the stirring barrel includes an outer barrel layer, a temperature insulation layer is arranged in the inner barrel layer, and a plurality of heating pipes one are arranged on the side close to the temperature insulation layer.
[0013] Further, a feeding port is formed in the left end of the top of the cover plate.
[0014] Further, a motor two is fixedly connected to the rear side of the pushing barrel, the driving end of the motor two penetrates through the pushing barrel, a pushing rod is fixedly connected to the driving end of the motor two, a spiral rib is fixedly connected to the outer side of the pushing rod, the front end of the pushing rod penetrates through the front side of the pushing barrel, and a die head is fixedly connected to the front side of the pushing barrel.
[0015] Further, a plurality of air inlets are formed in the inner side of the air cooling ring, and the air inlets are connected with a fan through an air pipe.
[0016] Further, a fixing block is fixedly connected to the bottom end of the front side of the air cooling ring, a clamping groove is formed in the top of the fixing block, a cutter is arranged in the clamping groove, and the cutter is connected with the fixing block through a bolt.
[0017] Further, a plurality of second fixing rods are oppositely arranged on the front end of the top of the bottom plate, a connecting rod is fixedly connected to the side close to the second fixing rods, and a flattening shaft is rotatably connected to the outer side of the connecting rod.
[0018] Further, a plurality of fixed rods one are fixedly connected outside the discharge pipe, and bottom portions of the fixed rods one are fixedly connected with the outside of the pushing barrel.
[0019] The utility model has the advantages of the following:
[0020] 1、The utility model discloses, realized more full even stirring effect, set up different types of paddle in stirring barrel, this multilevel, multiclass paddle design can realize all -round, fine mixing of material in the stirring barrel in different height position, compared with the prior art device can only adopt single or less kinds of paddle situation, can make material mixing more full even, effectively avoid the problem that material mixes unevenly in the mixing process, thereby for the subsequent pearl wool foaming forming provides the basis of more stable quality, help to improve the overall quality of pearl wool product.
[0021] 2、The utility model discloses, realized more accurate temperature control help stirring, stirring barrel is provided with the design of double heating and temperature insulation, compared with the prior art device, can heat all -round material, make material always be in the suitable temperature range required for pearl cotton production, guarantee that material can also be heated evenly in different positions and foamed, guarantee the overall quality of product. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is the perspective drawing of the even foaming forming machine for pearl cotton production provided by the utility model;
[0023] Figure 2 It is the internal structure schematic view of stirring barrel and pushing barrel in the even foaming forming machine for pearl cotton production provided by the utility model;
[0024] Figure 3 It is the perspective drawing of the even foaming forming machine for pearl cotton production provided by the utility model; Figure 2 It is the enlarged view of place A in the utility model;
[0025] Figure 4 It is the structure schematic view of stirring barrel in the even foaming forming machine for pearl cotton production provided by the utility model;
[0026] Figure 5 It is the structure schematic view of the even foaming forming machine for pearl cotton production provided by the utility model;
[0027] Figure 6 It is the enlarged view of place B in the utility model. Figure 5 LEGEND:
[0028]
[0029] 1, stirring barrel; 2, cover plate; 3, feed inlet; 4, motor one; 5, rotating rod; 6, spiral paddle; 7, inclined paddle; 8, anchor paddle; 9, flow divider; 10, discharge pipe; 11, fixed rod one; 12, outer barrel layer; 13, temperature insulation layer; 14, heating pipe one; 15, support rod; 16, heating ring; 17, heating pipe two; 18, pushing barrel; 19, fixed seat; 20, bottom plate; 21, motor two; 22, pushing rod; 23, screw rib; 24, die head; 25, base; 26, air cooling ring; 27, air port; 28, air pipe; 29, fan; 30, fixed block; 31, cutter; 32, bolt; 33, fixed rod two; 34, connecting rod; 35, flattening shaft. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0031] Reference Figure 1 , Figure 2 and Figure 4The utility model provides an even foaming forming machine for pearl wool production, including stirring bucket 1, the top of stirring bucket 1 is provided with cover plate 2, the top center of cover plate 2 is fixedly connected with motor one 4, and the driving end of motor one 4 penetrates cover plate 2, and the driving end of motor one 4 is fixedly connected with the rotation rod 5, and the upper side of rotation rod 5 is fixedly connected with helical paddle 6, and the middle side of rotation rod 5 is fixedly connected with inclined paddle 7, and the lower side of rotation rod 5 is fixedly connected with anchor paddle 8, and the side of anchor paddle 8 is provided with shunt groove 9, and the multiple paddles of different positions can realize the all -round and sufficient stirring of material, and helical paddle 6 can preliminarily and rapidly mix and stir material, so that it begins to be preliminary and uniform in the upper portion of stirring bucket 1, and inclined paddle 7 can further strengthen the stirring effect, and material can also be fully mixed in the middle portion of stirring bucket 1, and anchor paddle 8 especially the shunt groove 9 on the side can finely stir and shunt material, so that material can also be uniformly dispersed in the lower portion of stirring bucket 1, thereby ensuring that material can reach the highly uniform mixing state in the whole stirring bucket 1, which is favorable for the quality of pearl wool to be more stable in subsequent foaming forming process, avoids the quality problems such as uneven foaming caused by uneven material mixing, a plurality of support rods 15 are fixedly connected to the middle portion of the inner wall of stirring bucket 1, the plurality of support rods 15 are connected through heating ring 16, heating pipe two 17 is arranged in heating ring 16, heating pipe two 17 can effectively heat the material in the center of stirring bucket 1, accurately control the temperature of material, so that it reaches the appropriate temperature condition required by pearl wool production, ensures that material foaming is more uniform, and further improves the quality and production efficiency of pearl wool product, the bottom of stirring bucket 1 is fixedly connected with discharge pipe 10, and stirring bucket 1 is connected with push material bucket 18 through discharge pipe 10, push material bucket 18 is connected with bottom plate 20 through fixed seat 19, and the top front end of bottom plate 20 is fixedly connected with base 25, and the top of base 25 is fixedly connected with air cooling ring 26, after material foaming, material can be rapidly air cooled, effectively reduces the temperature of material, makes it cool and set quickly, helps pearl wool to keep good shape and performance, and simultaneously, the air cooling mode is relatively environment-friendly and has lower energy consumption, can reduce production cost to a certain extent.
[0032] Referring to Figure 2 , Figure 5 and Figure 6The stirring barrel 1 includes an outer barrel layer 12, the inner part of the outer barrel layer 12 is provided with a heat insulation layer 13, a plurality of heating pipes I 14 are arranged on the side close to the heat insulation layer 13 of the outer barrel layer 12, the heat insulation layer 13 can effectively reduce the heat loss in the stirring barrel 1, play a good heat preservation effect, so that the heat generated by the heating pipe I 14 can better gather in the stirring barrel 1, maintain the temperature environment required by the material, not only can save energy, but also can ensure that the temperature of the material is more stable during the stirring process, which is conducive to the continuous and stable chemical reaction and physical change in the production process of the pearl wool, thereby improving the quality and production efficiency of the pearl wool product, the top left end of the cover plate 2 is provided with a feeding port 3, the feeding port 3 facilitates the feeding of the material, so that the operation of adding the material into the stirring barrel 1 is more convenient and efficient, the adding amount and timing of the material can be accurately controlled, and the smooth production process is ensured, the rear side of the pushing barrel 18 is fixedly connected with a motor II 21, the driving end of the motor II 21 penetrates through the pushing barrel 18, the driving end of the motor II 21 is fixedly connected with a pushing rod 22, the outer side of the pushing rod 22 is fixedly connected with a screw ridge 23, the front end of the pushing rod 22 penetrates through the front side of the pushing barrel 18, the front side of the pushing barrel 18 is fixedly connected with a die head 24, the motor II 21 drives the pushing rod 22 to rotate, and the screw ridge 23 fixedly connected to the outer side of the pushing rod 22 can effectively push the material to move forward, realize the stable pushing of the material, ensure that the material can smoothly pass through the die head 24 from the pushing barrel 18, ensure the continuity of the pearl wool production, and the design of the screw ridge 23 can make the pushing more uniform, which is helpful to improve the forming quality of the pearl wool product, a plurality of air inlets 27 are arranged on the inner side of the air cooling ring 26, and the plurality of air inlets 27 are connected with a fan 29 through an air pipe 28. This structure can realize efficient and rapid air cooling treatment of the material extruded from the pushing barrel 18, can rapidly reduce the temperature of the material, make it rapidly cool and set, ensure that the pearl wool product has good shape and performance, the front side bottom end of the air cooling ring 26 is fixedly connected with a fixed block 30, the top of the fixed block 30 is provided with a clamping groove, a cutter 31 is arranged in the clamping groove, and the cutter 31 is connected with the fixed block 30 through a bolt 32. After the pearl wool is extruded, it can be conveniently cut, and the cutter 31 can be conveniently replaced or maintained through the bolt 32, so that the cutting work can be continuously and stably carried out, a plurality of fixed rods II 33 are arranged on the top of the bottom plate 20 in a relative manner, the side close to the plurality of fixed rods II 33 is fixedly connected with a connecting rod 34, the outer side of the connecting rod 34 is rotatably connected with a flattening shaft 35, after the pearl wool is extruded from the air cooling ring 26 and cut, the flattening shaft 35 can perform flattening treatment on the pearl wool product, so that the surface of the pearl wool product is more flat, which is helpful to improve the appearance quality of the pearl wool product and meet the requirements of different application scenarios on the appearance of the pearl wool product, a plurality of fixed rods I 11 are fixedly connected to the outer side of the discharge pipe 10, and the bottom of the fixed rods I 11 is fixedly connected with the outer side of the pushing barrel 18, so that the connection between the discharge pipe 10 and the pushing barrel 18 is more stable, and the transmission process of the material from the stirring barrel 1 to the pushing barrel 18 is more stable and smooth.
[0033] Working principle: first material through the cover plate 2 top left end of the feed inlet 3 into the stirring barrel 1, at this time the outer barrel layer 12 and the heat insulation layer 13 near one side of the multiple heating pipe one 14 can be heated in the barrel, the heat insulation layer 13 plays a role in heat preservation, then start the motor one 4, its drive end drives the rotation of the rotating rod 5, the spiral paddle 6, the inclined paddle 7 and the anchor paddle 8 on the rotating rod 5 on the material in turn to different degree of stirring, in the process of stirring, the material in the environment occurs chemical reaction and physical change, when the material in the stirring barrel 1 is stirred evenly and the temperature is suitable, through the discharge pipe 10 transmission to the push barrel 18, the discharge pipe 10 is stably connected with the push barrel 18 through the fixed rod one 11 to ensure the transmission is stable, after entering the push barrel 18, start the motor two 21, the motor two 21 drive end drives the rotation of the push rod 22, the spiral rib 23 on the outside of the push rod 22 pushes the material forward, so that the material moves forward to the die head 24 and is extruded from the die head 24, the extruded material enters the inside of the air cooling ring 26, the fan 29 transports the airflow to the multiple air ports 27 of the air cooling ring 26 through the air pipe 28, and the extruded material is air cooled to make it cool and set, the cutter 31 cuts the pearl wool product in the process of cooling and setting, the pearl wool product continues to move forward after cutting, and is flattened by the flattening shaft 35 at the top of the front end of the bottom plate 20, and the whole production process of the pearl wool is completed.
[0034] Finally, it should be pointed out that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.
Claims
1. A uniform foaming forming machine for the production of pearl wool, comprising a stirring barrel (1), characterized in that: The top of the stirring barrel (1) is provided with a cover plate (2), the top center of the cover plate (2) is fixedly connected with a motor one (4), the driving end of the motor one (4) penetrates the cover plate (2), the driving end of the motor one (4) is fixedly connected with a rotating rod (5), the upper side of the rotating rod (5) is fixedly connected with a spiral paddle (6), the middle side of the rotating rod (5) is fixedly connected with an inclined paddle (7), the lower side of the rotating rod (5) is fixedly connected with an anchor paddle (8), the side of the anchor paddle (8) is provided with a shunt groove (9), a plurality of support rods (15) are fixedly connected to the inner wall of the stirring barrel (1), the plurality of support rods (15) are connected through a heating ring (16), the heating ring (16) is provided with a heating pipe two (17) inside, the bottom of the stirring barrel (1) is fixedly connected with a discharge pipe (10), the stirring barrel (1) is connected with a pushing barrel (18) through the discharge pipe (10), the pushing barrel (18) is connected with a bottom plate (20) through a fixing seat (19), the top of the bottom plate (20) is fixedly connected with a base (25), the top of the base (25) is fixedly connected with an air cooling ring (26).
2. The uniform foaming molding machine for the production of pearl wool according to claim 1, characterized in that: The stirring barrel (1) comprises an outer barrel layer (12), the inner part of the outer barrel layer (12) is provided with a temperature insulation layer (13), and a plurality of heating pipes one (14) are arranged on the side close to the temperature insulation layer (13).
3. The uniform foaming molding machine for the production of pearl wool according to claim 1, characterized in that: The top left end of the cover plate (2) is provided with an inlet (3).
4. The uniform foaming molding machine for the production of pearl wool according to claim 1, characterized in that: The rear side of the pushing barrel (18) is fixedly connected with a motor two (21), the driving end of the motor two (21) penetrates the pushing barrel (18), the driving end of the motor two (21) is fixedly connected with a pushing rod (22), the outer side of the pushing rod (22) is fixedly connected with a screw rib (23), the front end of the pushing rod (22) penetrates the front side of the pushing barrel (18), and the front side of the pushing barrel (18) is fixedly connected with a die head (24).
5. The uniform foaming molding machine for the production of pearl wool according to claim 1, characterized in that: The inner side of the air cooling ring (26) is provided with a plurality of air inlets (27), and the plurality of air inlets (27) are connected with a fan (29) through an air pipe (28).
6. The uniform foaming molding machine for the production of pearl wool according to claim 1, characterized in that: The front bottom end of the air cooling ring (26) is fixedly connected with a fixed block (30), the top of the fixed block (30) is provided with a clamping groove, a cutter (31) is arranged in the clamping groove, and the cutter (31) is connected with the fixed block (30) through a bolt (32).
7. The uniform foaming molding machine for the production of pearl wool according to claim 1, characterized in that: The top front end of the bottom plate (20) is provided with a plurality of fixed rods two (33) in opposition, the side close to the fixed rods two (33) is fixedly connected with a connecting rod (34), and the outer side of the connecting rod (34) is rotatably connected with a flattening shaft (35).
8. The uniform foaming molding machine for the production of pearl wool according to claim 1, characterized in that: The outer side of the discharge pipe (10) is fixedly connected with a plurality of fixed rods one (11), and the bottom of the fixed rods one (11) is fixedly connected with the outer side of the pushing barrel (18).