Cooling system for plastic particle production
By incorporating a cooling system with a water storage tank, a scraping mechanism, a water-spraying mechanism, and a drying mechanism, the problem of low cooling efficiency of plastic strips was solved, achieving rapid cooling and drying, preventing sticking, and improving production efficiency and cutting results.
Patent Information
- Application Number
- CN202520314677.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-25
AI Technical Summary
Existing cooling methods are inefficient, making it difficult to sufficiently reduce the temperature of the plastic strip, which affects cutting accuracy and equipment lifespan, and increases maintenance costs.
Design a cooling system that includes a water storage tank, a scraping mechanism, a water-spinning mechanism, and a drying mechanism. The system uses coolant to cool, scrape, and beat away moisture from plastic strips, followed by drying.
It achieves rapid cooling and drying, prevents plastic strips from sticking together during the cutting process, and improves production efficiency and product quality.
Smart Images

Figure CN223849925U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of plastic particle production, specifically relates to a cooling system for plastic particle production. BACKGROUND
[0002] In the production process of modified plastic particles, the key steps mainly include material preparation, melt extrusion, granulation, drying and packaging. Specifically, in the material preparation stage, PP resin and various additives are accurately mixed according to the predetermined ratio; in the melt extrusion stage, the mixed raw materials are plasticized and extruded into plastic strips through a screw extruder under high temperature conditions; in the granulation stage, the extruded plastic strips are drawn to a cutting machine for cutting to form granular materials; then the surface moisture of the particles is removed through drying treatment, and finally the particles are packaged.
[0003] In the granulation process, the plastic strips extruded from the extruder have a high temperature and need to be cooled before entering the cutting machine for cutting. At present, some production enterprises use air cooling to reduce production costs. However, the air cooling method has the defects of low cooling efficiency and long cooling time, and it is difficult to fully reduce the temperature of the plastic strips to the appropriate cutting range. This leads to the fact that the plastic strips still have a high temperature when entering the cutting machine, which easily adheres to the key parts such as the blades and inner walls of the cutting machine, affecting the cutting accuracy and the uniformity of the particles, and may also cause the equipment to wear out, reduce the production efficiency and increase the maintenance cost. Therefore, the existing cooling method has significant improvement space in process efficiency and product quality. SUMMARY
[0004] In view of the deficiencies of the prior art, the technical problem to be solved by the utility model is to provide a cooling system for plastic particle production, which can conveniently and quickly cool the plastic strips extruded from the screw extruder, thereby improving the production efficiency.
[0005] In order to achieve the above-mentioned purpose, the utility model is implemented by the following technical scheme: a cooling system for plastic particle production, comprising:
[0006] The cooling system is arranged between the screw extruder and the cutting machine, and comprises:
[0007] A water storage tank is arranged near one side of the screw extruder for storing cooling liquid, and the plastic strips extruded from the screw extruder can pass through the cooling liquid in the water storage tank;
[0008] A water scraping mechanism is arranged near the water storage tank, and the plastic strips output from the water storage tank can pass through the water scraping mechanism, and the water scraping mechanism can preliminarily scrape off the cooling liquid on the plastic strips;
[0009] A water shaking mechanism is arranged close to the water scraping mechanism, the plastic strip output from the water scraping mechanism can pass through the water shaking mechanism, and the water shaking mechanism can strike the plastic strip to shake off the cooling liquid on the plastic strip.
[0010] A drying mechanism is arranged between the water shaking mechanism and the cutting machine, the plastic strip can pass through the drying mechanism and then enter the cutting machine, and the drying mechanism is used for drying the plastic strip.
[0011] Further, the water scraping mechanism comprises a first water collecting groove and a plurality of water scraping rods, the first water collecting groove is connected between the water pool and the drying mechanism, the water scraping rods are arranged along the length direction of the first water collecting groove, and the plastic strip can be sequentially and slidably connected to the water scraping rods after being output from the water pool.
[0012] Further, the water shaking mechanism comprises a second water collecting groove, a rotating power source, a rotating shaft, two mounting shafts and a plurality of water shaking rods, the rotating shaft is rotatably arranged on the second water collecting groove, the rotating power source is used for driving the rotating shaft to rotate, the mounting shafts are arranged at two ends of the rotating shaft, and the water shaking rods are arranged on the mounting shafts in a circumferential direction, the plastic strip output from the water scraping rods is connected to the water shaking rods, and the water shaking rods can sequentially strike the plastic strip when the rotating shaft rotates.
[0013] Further, the drying mechanism comprises a rack, two covers and two air blowers, the covers are arranged on the rack in an opposite and spaced manner, the opposite surfaces of the covers are in an open state, and the air blowers are arranged in the covers.
[0014] Further, a water absorbing pad is arranged on the rack and located close to the water shaking mechanism, the plastic strip output from the water shaking mechanism is connected to the water absorbing pad and then passes through the gap between the two covers, and the water absorbing pad can absorb the water on the plastic strip.
[0015] Further, the water absorbing pad is rotatably arranged on the cover.
[0016] Further, a plurality of limiting grooves are arranged on the water absorbing pad, and the width of the limiting grooves is equal to the diameter of the plastic.
[0017] The utility model discloses the beneficial effects of:
[0018] In the aforementioned cooling system for plastic pellet production, the plastic strip extruded from the screw extruder sequentially passes through a water storage tank, a scraping mechanism, a water-spraying mechanism, and a drying mechanism before entering the pelletizer. The coolant in the water storage tank cools the plastic strip, the scraping mechanism initially removes the coolant, and the water-spraying mechanism shakes off the coolant by beating the plastic strip. Subsequently, the drying mechanism dries the plastic strip, ensuring that the final plastic strip entering the pelletizer is cooled and dry. This prevents the coolant from adhering to the pelletizer's components during the cutting process, thus avoiding any impact on the cutting efficiency. Attached Figure Description
[0019] To more clearly illustrate the specific embodiments of this utility model, the accompanying drawings used in the specific embodiments will be briefly described below. In all the drawings, the elements or parts are not necessarily drawn to scale.
[0020] Figure 1 This is a schematic diagram of a cooling system for producing plastic granules according to an embodiment of the present invention;
[0021] Figure 2 for Figure 1 A schematic diagram of a water scraping mechanism in a cooling system for plastic pellet production is shown.
[0022] Figure 3 for Figure 1 A schematic diagram of a water-spraying mechanism in a cooling system for plastic pellet production is shown.
[0023] Figure label:
[0024] 1. Plastic strip;
[0025] 100. Water storage tank; 200. Squeegee mechanism; 210. First water receiving trough; 220. Squeegee bar; 300. Spinning mechanism; 310. Second water receiving trough; 320. Rotary power source; 330. Rotating shaft; 340. Mounting shaft; 350. Spinning bar; 400. Drying mechanism; 410. Frame; 420. Outer cover; 430. Blower; 500. Absorbent pad. Detailed Implementation
[0026] To make the above-mentioned objects, features, and advantages of the present invention more apparent and understandable, specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of the present invention. However, the present invention can be practiced in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of the invention; therefore, the invention is not limited to the specific embodiments disclosed below.
[0027] Please see Figures 1 to 3The utility model provides a cooling system for plastic particle production is set between screw extruder and cutting machine, including water storage pool 100, water scraping mechanism 200, water throwing mechanism 300 and drying mechanism 400.
[0028] Specifically, water storage pool 100 is used to store coolant and is arranged close to the side of screw extruder, and the plastic strip 1 extruded from the screw extruder can pass through the coolant in the water storage pool 100. Water scraping mechanism 200 is arranged close to the water storage pool 100, and the plastic strip 1 output from the water storage pool 100 can pass through the water scraping mechanism 200, and the water scraping mechanism 200 can preliminarily scrape off the coolant on the plastic strip 1.
[0029] Water throwing mechanism 300 is arranged close to the water scraping mechanism 200, and the plastic strip 1 output from the water scraping mechanism 200 can pass through the water throwing mechanism 300, and the water throwing mechanism 300 can pat the plastic strip 1 to throw off the coolant on the plastic strip 1. Drying mechanism 400 is arranged between the water throwing mechanism 300 and the cutting machine, and the plastic strip 1 can pass through the drying mechanism 400 and then enter the cutting machine, and the drying mechanism 400 is used to dry the plastic strip 1.
[0030] It should be noted that in the present application, the screw extruder is a commonly used screw extruder for plastic particle production in the prior art. The cutting machine is also a commonly used cutting machine for plastic particle production in the prior art.
[0031] In use, the plastic strip 1 extruded from the screw extruder sequentially passes through the water storage pool 100, the water scraping mechanism 200, the water throwing mechanism 300 and the drying mechanism 400 and then enters the cutting machine, the coolant in the water storage pool 100 cools the plastic strip 1, the water scraping mechanism 200 preliminarily scrapes off the coolant on the plastic strip 1, and the water throwing mechanism 300 throws off the coolant on the plastic strip 1 by patting the plastic strip 1. Then, the drying mechanism 400 dries the plastic strip 1, so that the plastic strip 1 finally entering the cutting machine is cooled and dried, thereby preventing the cutting machine from attaching to the related parts of the cutting machine during cutting, thereby preventing the cutting effect of the cutting machine from being affected.
[0032] In the embodiment, the water scraping mechanism 200 includes a first water collecting groove 210 and a plurality of water scraping rods 220, the first water collecting groove 210 is connected between the water storage pool 100 and the drying mechanism 400, and the plurality of water scraping rods 220 are arranged along the length direction of the first water collecting groove 210. After the plastic strip 1 comes out of the water storage pool, it can be sequentially and slidably connected to the water scraping rods 220. When the plastic strip 1 sequentially passes through the water scraping rods 220, the water scraping rods 220 hang off the coolant attached to the plastic strip 1, and the coolant falls into the first water collecting groove 210. In specific implementation, the water scraping rods 220 can be cylindrical to reduce damage to the plastic strip 1.
[0033] In the embodiment, the water throwing mechanism 300 comprises a second water receiving groove 310, a rotating power source 320, a rotating shaft 330, a mounting shaft 340 and a water throwing rod 350. The rotating shaft 330 is rotatably mounted on the second water receiving groove 310 and located at the side close to the drying mechanism 400. The rotating power source 320 is used to drive the rotating shaft 330 to rotate. It is to be noted that in the specific implementation, the rotating power source 320 can be all the mechanisms commonly used in the prior art which can drive the rotating shaft 330 to rotate.
[0034] The mounting shaft 340 has two ends, and the two mounting shafts 340 are fixedly sleeved on the two ends of the rotating shaft 330. The water throwing rod 350 has a plurality of water throwing rods 350 which are arranged in a circumferential direction and are spaced apart on the mounting shaft 340. The plastic strip 1 conveyed from the water scraping rod 220 is overlapped on the water throwing rod 350. When the rotating shaft 330 rotates, the water throwing rod 350 can sequentially hit the plastic strip 1.
[0035] Through the way of hitting, the cooling liquid attached to the plastic strip 1 can be thrown out, thereby achieving the purpose of removing the cooling liquid.
[0036] In the embodiment, the drying mechanism 400 comprises a rack 410, an outer cover 420 and a blower 430. The outer cover 420 has two outer covers 420 which are arranged in a spaced apart manner on the rack 410 and are opposite to each other. The opposite surfaces of the two outer covers 420 are in an open state. The blower 430 has two blowers 430 which are respectively mounted in the two outer covers 420. The plastic strip 1 passes through the gap between the two outer covers 420. Through the blower 430, the drying effect can be achieved, and the further cooling effect can also be achieved. In addition, by arranging the blowers 430 at the upper end and the lower end, the drying effect can be further improved.
[0037] As a preferred embodiment, the system further comprises a water absorbing pad 500. The water absorbing pad 500 is arranged on the rack 410 and located at the side close to the water throwing mechanism 300. The plastic strip 1 output from the water throwing mechanism 300 is overlapped on the water absorbing pad 500 and then enters between the two outer covers 420. The water absorbing pad 500 can absorb the water on the plastic strip 1. In the specific implementation, the water absorbing pad 500 can be selected as water absorbing foam, water absorbing cotton and the like.
[0038] As a more preferred embodiment, in the specific implementation, the water absorbing pad 500 can be rotatably arranged on the outer cover 420. The movement of the plastic strip 1 is facilitated. At the same time, a plurality of limiting grooves can be formed in the water absorbing pad 500. The width of the limiting groove is equal to the diameter of the plastic, which can play a guiding role and can improve the contact area between the water absorbing pad 500 and the plastic strip 1, thereby improving the water absorbing effect.
[0039] The above-mentioned cooling system for plastic particle production is adopted:
[0040] In use, the high-temperature plastic strip 1 extruded from the screw extruder passes sequentially through the water storage tank 100, the scraper mechanism 200, the water-spraying mechanism 300, and the drying mechanism 400 before entering the cutter. The coolant in the water storage tank 100 cools the plastic strip 1, the scraper mechanism 200 initially scrapes off the coolant on the plastic strip 1, and the water-spraying mechanism 300 beats the plastic strip 1 to remove the coolant.
[0041] After being reabsorbed by the absorbent pad 500, the drying mechanism 400 dries and cools the plastic strip 1 again, so that the plastic strip 1 that finally enters the cutting machine is cooled and dry. This prevents the plastic strip from adhering to the relevant parts of the pelletizer during the cutting process, thus affecting the cutting effect of the cutting machine.
[0042] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.
Claims
1. A cooling system for plastic particle production, characterized by, The device is arranged between the screw extruder and the cutting machine, comprising: a water pool for storing cooling liquid and arranged near the screw extruder, the plastic strip extruded from the screw extruder passing through the cooling liquid in the water pool; a water scraping mechanism arranged near the water pool, the plastic strip output from the water pool passing through the water scraping mechanism, the water scraping mechanism preliminarily scraping the cooling liquid on the plastic strip; a water flinging mechanism arranged near the water scraping mechanism, the plastic strip output from the water scraping mechanism passing through the water flinging mechanism, the water flinging mechanism flinging the cooling liquid on the plastic strip by beating the plastic strip; and a drying mechanism arranged between the water flinging mechanism and the cutting machine, the plastic strip passing through the drying mechanism and then entering the cutting machine, the drying mechanism drying the plastic strip.
2. The cooling system for plastic particle production according to claim 1, wherein The water scraping mechanism comprises a first water receiving groove and water scraping rods, the first water receiving groove being connected between the water pool and the drying mechanism, the water scraping rods being arranged along the length direction of the first water receiving groove, the plastic strip sequentially sliding on the water scraping rods after being output from the water pool.
3. The cooling system for plastic particle production according to claim 2, wherein The water flinging mechanism comprises a second water receiving groove, a rotating power source, a rotating shaft, mounting shafts and water flinging rods, the rotating shaft being rotatably mounted on the second water receiving groove, the rotating power source being used to drive the rotating shaft to rotate, the mounting shafts being arranged at the two ends of the rotating shaft, the water flinging rods being arranged on the mounting shafts, the plastic strip output from the water scraping rods being sequentially beaten on the plastic strip when the rotating shaft rotates.
4. The cooling system for plastic particle production according to claim 1, wherein The drying mechanism comprises a frame, covers and blowers, the covers being arranged on the frame in an up-and-down opposite and spaced manner, the opposite surfaces of the covers being open, the blowers being arranged in the covers, the plastic strip passing through the gap between the two covers.
5. The cooling system for plastic particle production according to claim 4, wherein The device further comprises a water absorbing pad arranged on the frame and located near the water flinging mechanism, the plastic strip output from the water flinging mechanism being arranged on the water absorbing pad and then entering the gap between the two covers, the water absorbing pad absorbing the water on the plastic strip.
6. The cooling system for plastic particle production according to claim 5, wherein The water absorbing pad is rotatably arranged on the cover.
7. The cooling system for producing plastic particles according to claim 5 or 6, characterized in that, A plurality of limiting grooves are arranged on the water absorbing pad, the width of the limiting grooves being equal to the diameter of the plastic strip.