Seal tool for confluence exhaust movable cover

Abstract

The utility model discloses a confluence exhaust movable cover seal tool which comprises a tool frame. The stamping device comprises a stamping module, a floating connector, an air cylinder movable pressing plate, a set of guide columns, a set of guide sleeves, a seal clamping groove, a set of button boxes and an operation assembly. A stamping module is installed at the upper end of the tool frame, and a guide column is installed in the tool frame. A floating connector is installed at the output end of the stamping module and connected with an air cylinder movable pressing plate in a penetrating mode. The four corners of the air cylinder movable pressing plate are connected to the guide columns in a sliding mode through guide sleeves. A seal clamping groove is formed in the lower end of the air cylinder movable pressing plate. An operation assembly is arranged on the base of the tool frame relative to the seal clamping groove. Button boxes are arranged on the two sides of the operation assembly. The novel pneumatic tool is designed, tool positioning can be achieved only through button control of two hands, the production cost is reduced, and the working efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to production frock technical field, especially relate to a bus pneumatic cover seal frock. BACKGROUND

[0002] The seal frock is a device or tool used to assist in the stamping process and improve the efficiency and quality of stamping. With the development of technology, workpiece seal equipment has undergone a transformation from manual to full automation. Early devices may require manual operation to complete the stamping process, while modern devices can be integrated into production lines to achieve automated operation.

[0003] In the traditional manual stamping process, it is often difficult for humans to accurately control the force and position, which often leads to uneven distribution of seal. On the one hand, too light force may not fully transfer the pattern or text on the seal to the product, resulting in unclear marks; on the other hand, too much force may cause the seal to be squeezed too thick, even overflow, not only affecting the aesthetic, but also damaging the product. In addition, position deviation is also a problem that cannot be ignored, as it is difficult to ensure perfect position every time during manual operation, which may cause deviation in the final seal position. Moreover, modern devices require a lot of time to adjust the position when positioning, and use expensive positioning systems for positioning, which not only increases the cost but also reduces the work efficiency.

[0004] Therefore, the above situation needs to be solved. UTILITY MODEL CONTENT

[0005] The utility model aims at overcoming the above shortcomings, and provides a bus pneumatic cover seal frock. The utility model designs a new pneumatic frock, which only needs to control the button with both hands to realize frock positioning, thereby reducing the production cost and improving the work efficiency.

[0006] Technical solution: A bus pneumatic cover seal tool, including a tool holder, a stamping die set, a floating joint, a pneumatic cylinder movable pressing plate, a set of guide columns, a set of guide sleeves, a seal clamping groove, a set of button boxes, an operating assembly; the stamping die set is installed on the upper end of the tool holder, and the guide columns are arranged inside the tool holder; the output end of the stamping die set is provided with the floating joint, and the floating joint is connected with the pneumatic cylinder movable pressing plate; the four corners of the pneumatic cylinder movable pressing plate are slidably connected to the guide columns through the guide sleeves; the seal clamping groove is installed on the lower end of the pneumatic cylinder movable pressing plate; the operating assembly is arranged on the base of the tool holder relative to the seal clamping groove; and the button boxes are arranged on the two sides of the operating assembly. By using the floating joint to connect the pneumatic cylinder movable pressing plate, the accuracy of alignment during stamping can be ensured, errors can be reduced, and the quality of the seal can be improved. The button boxes arranged on the two sides of the operating assembly make the operation more convenient and improve the work efficiency, and the workers can easily operate the whole device without changing the position. The reasonable layout of the operating assembly and the button boxes takes into account the safety of the operators, reduces the possibility of misoperation, and also helps to protect the equipment from damage.

[0007] Further, the operating assembly includes an operating plate, a set of sliders, a set of guide rails, a pneumatic cylinder, and a slider plate; the guide rails are arranged on the two sides of the base of the tool holder, the operating plate is installed on the slider plate, and the slider plate is slidably connected with the guide rails through the set of sliders; the pneumatic cylinder is arranged between the guide rails and connected with the slider plate for driving. By arranging the guide rails on the two sides of the base of the tool holder and slidably connecting the operating plate with the guide rails through the sliders installed on the slider plate, the operating plate can move flexibly on the guide rails. This design allows the operating plate to adjust the position as needed to adapt to different work requirements.

[0008] Further, a buffer seat is arranged at the rear end of the operating plate, a buffer is arranged through the buffer seat, and the buffer is arranged opposite to the operating plate. The buffer can play a role of buffering and deceleration when the operating plate returns after completing the stamping action, reducing mechanical damage caused by direct impact, thereby effectively protecting the operating plate and its associated components. By reducing the impact force of the operating plate, the safety hidden danger possibly caused by high-speed or strong impact is reduced, and a safer working environment is provided for the operators. Moreover, the buffer helps to reduce the vibration and rebound of the operating plate at the end of the movement, so that the position of the operating plate stopping each time is more accurate and stable, thereby improving the accuracy of the whole seal process.

[0009] Further, a sensor bracket is arranged beside the buffer seat, and a sensor is installed on the sensor bracket to detect whether there is a product on the operation plate. The application can ensure that the stamping operation is performed only when there is a product, avoid empty operation or repeated operation, and improve production efficiency by monitoring the product state on the operation plate in real time. The presence of the sensor helps to prevent operation errors caused by human negligence, such as forgetting to place a product or mistakenly performing multiple stamping, thereby reducing the error rate in the production process.

[0010] Further, upper limit blocks are arranged on both sides of the lower end surface of the cylinder movable platen, and lower limit blocks are arranged on both sides of the upper end surface of the operation plate, and the upper limit blocks and the lower limit blocks are arranged correspondingly. The arrangement of the upper limit blocks and the lower limit blocks ensures that the cylinder movable platen can be accurately stopped at the predetermined position during the descending process, avoids damage to the product or equipment caused by excessive stamping, and improves the accuracy of operation. The presence of the limit blocks provides physical limits for the movement of the cylinder movable platen, prevents accidental movement due to control system failure or other abnormal conditions, and protects the safety of the equipment and the operator. Through accurate positioning, the upper and lower limit blocks can reduce unnecessary mechanical impact and friction, help to prolong the service life of the key components of the equipment, and reduce maintenance costs.

[0011] Further, the stamping die is connected to the stamping die slot in a plug-in manner. The plug-in design of the application allows the operator to quickly replace different stamping dies without the need for complex disassembly and installation process, which greatly improves the work efficiency and is suitable for working environments that require frequent replacement of stamping die patterns.

[0012] Further, an emergency stop button is arranged on the side of the tool holder. The application provides a method for quickly stopping the operation of the equipment, and the operator can immediately press the emergency stop button in an emergency to quickly cut off the power source and protect the safety of personnel and equipment.

[0013] The above technical solutions can have the following beneficial effects:

[0014] 1. The application uses a floating joint to connect the cylinder movable platen, which can ensure the accuracy of alignment during stamping, reduce errors, and improve the quality of the stamping die. The button box arranged on both sides of the operation assembly makes the operation more convenient and improves the work efficiency, and the workers can easily operate the entire device without changing the position. The reasonable layout of the operation assembly and the button box takes into account the safety of the operator, reduces the possibility of misoperation, and also helps to protect the equipment from damage.

[0015] 2. The upper and lower limit blocks of the present application ensure that the cylinder movable platen can stop accurately at the predetermined position during the descending process, avoiding damage to the product or the head of the seal due to excessive stamping, and improving the accuracy of operation. Through accurate positioning, the upper and lower limit blocks can reduce unnecessary mechanical impact and friction, helping to prolong the service life of key components of the equipment and reduce maintenance costs.

[0016] 3. The present application allows the operator to quickly replace different seals through the plug-in design, without the need for complex disassembly and installation process, which greatly improves the work efficiency, and is suitable for working environment that requires frequent replacement of seal patterns.

[0017] 4. The present application reduces the seal beat from 11 seconds to 3 seconds, greatly improving the production capacity per unit time, which allows more products to be processed in the same time, greatly enhancing the overall efficiency of the production line; due to the significant reduction in processing time of single product, the enterprise can expand the production scale without increasing additional equipment or manpower, realizing effective use of resources and cost reduction. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a structural schematic diagram of a busbar pneumatic seal tool;

[0019] Figure 2 is a structural schematic diagram of an operating assembly of a busbar pneumatic seal tool;

[0020] Figure 3 is a partial structural schematic diagram of a busbar pneumatic seal tool;

[0021] Figure 4 is a schematic diagram of the seal slot and seal connection structure of a busbar pneumatic seal tool;

[0022] BRIEF DESCRIPTION OF DRAWINGS: 0 - tool frame; 1 - stamping die set; 2 - floating joint; 3 - cylinder movable platen; 4 - guide column; 5 - guide sleeve; 6 - seal slot; 7 - button box; 8 - operating assembly; 801 - operating plate; 802 - slider; 803 - guide rail; 804 - cylinder; 805 - buffer seat; 806 - buffer; 807 - sensor; 808 - slider plate; 9 - upper limit block; 10 - lower limit block; 11 - emergency stop button; 12 - seal. DETAILED DESCRIPTION

[0023] The present application will be further illustrated below in conjunction with the drawings and specific embodiments. EMBODIMENT

[0024] This embodiment introduces a busbar pneumatic seal tool, please refer to Figure 1As shown, including tooling frame 0, stamping die set 1, floating joint 2, cylinder movable pressing plate 3, a set of guide posts 4, a set of guide sleeves 5, seal card slot 6, a set of button boxes 7, operation assembly 8; the upper end of the tooling frame 0 is provided with stamping die set 1, and the guide posts 4 are arranged inside the tooling frame 0; the output end of the stamping die set 1 is provided with the floating joint 2, and the floating joint 2 is connected with the cylinder movable pressing plate 3; the four corners of the cylinder movable pressing plate 3 are slidably connected to the guide posts 4 through the guide sleeves 5; the lower end of the cylinder movable pressing plate 3 is provided with the seal card slot 6; the base of the tooling frame 0 is provided with the operation assembly 8 relative to the seal card slot 6; the two sides of the operation assembly 8 are provided with the button boxes 7; the side of the tooling frame 0 is provided with the emergency stop button 11.

[0025] Further, please refer to Figure 2 As shown, the operation assembly 8 includes an operation plate 801, a set of sliders 802, a set of guide rails 803, a cylinder 804, and a slider plate 808; the two sides of the base of the tooling frame 0 are provided with the guide rails 803, the operation plate 801 is installed on the slider plate 808, and the slider plate 808 is slidably connected with the guide rails 803 through the set of sliders 802; the guide rails 803 are provided with the cylinder 804, and the cylinder 804 is connected with the slider plate 808 for driving.

[0026] Further, the rear end of the operation plate 801 is provided with a buffer seat 805, the buffer seat 805 is provided with a buffer 806, and the buffer 806 is oppositely arranged with the operation plate 801.

[0027] Further, a sensor support is arranged beside the buffer seat 805, and a sensor 807 is installed on the sensor support for detecting whether there is a product on the operation plate 801.

[0028] Further, please refer to Figure 3 As shown, the two sides of the lower end surface of the cylinder movable pressing plate 3 are provided with upper limit blocks 9; the two sides of the upper end surface of the operation plate 801 are provided with lower limit blocks 10, and the upper limit blocks 9 and the lower limit blocks 10 are correspondingly arranged.

[0029] Further, please refer to Figure 4 As shown, the seal card slot 6 is connected with the seal 12 in an extractable manner, and is suitable for most sizes of seal card connection.

[0030] Further, the working steps of the busbar pneumatic cover seal tool include:

[0031] Step S1, inserting the required seal 12 into the seal card slot 6;

[0032] Step S2, pulling out the operation plate 801 for feeding;

[0033] Step S3, push the operation plate 801 to abut against the buffer 806, and then the operation tool seals;

[0034] Step S4, pull out the operation plate 801 from the blanking;

[0035] Step S5, repeat the above steps S1-S4.

[0036] The original manual sealing cycle is 11s / pcs, and the sealing cycle of the present application is 3s / pcs, and the production capacity is directly improved by 72.7%.

[0037] The above only describes the preferred embodiments of the present application, and it should be pointed out that for ordinary skilled persons in the technical field, some improvements can be made without departing from the principles of the present application, and these improvements should also be considered as the protection range of the present application.

Claims

1. A busbar pneumatic cap stamping tool characterized by, Including tooling frame (0), stamping die group (1), floating joint (2), cylinder movable pressing plate (3), a group of guide posts (4), a group of guide sleeves (5), seal card slot (6), a group of button boxes (7), operation assembly (8); The upper end of the tooling frame (0) is provided with a stamping die group (1), and the guide posts (4) are arranged inside the tooling frame (0); The output end of the stamping die group (1) is provided with a floating joint (2), and the floating joint (2) is connected with a cylinder movable pressing plate (3); The four corners of the cylinder movable pressing plate (3) are slidably connected to the guide posts (4) through the guide sleeves (5); The lower end of the cylinder movable pressing plate (3) is provided with a seal card slot (6); The base of the tooling frame (0) is provided with an operation assembly (8) relative to the seal card slot (6); The both sides of the operation assembly (8) are provided with button boxes (7).

2. A busbar aerodynamic cover stamping tool according to claim 1, wherein, The operation assembly (8) comprises an operation plate (801), a group of sliders (802), a group of guide rails (803), a cylinder (804) and a slider plate (808); The both sides of the base of the tooling frame (0) are provided with guide rails (803), the operation plate (801) is installed on the slider plate (808), and the slider plate (808) is slidably connected with the guide rails (803) through the group of sliders (802); The guide rails (803) are provided with a cylinder (804), and the cylinder (804) is connected with the slider plate (808) and is used for driving.

3. A busbar aerodynamic cover stamping tool as claimed in claim 2, wherein, The rear end of the operation plate (801) is provided with a buffer seat (805), the buffer seat (805) is provided with a buffer (806), and the buffer (806) is arranged opposite to the operation plate (801).

4. The bus aerodynamic badge stamping tool of claim 3, wherein, A sensor support is arranged beside the buffer seat (805), and a sensor (807) is installed on the sensor support and is used for detecting whether there is a product on the operation plate (801).

5. The bus aerodynamic badge stamping tool of claim 2, wherein, The both sides of the lower end surface of the cylinder movable pressing plate (3) are provided with upper limit blocks (9), and the both sides of the upper end surface of the operation plate (801) are provided with lower limit blocks (10), the upper limit blocks (9) and the lower limit blocks (10) are correspondingly arranged.

6. A bus aerodynamic badge stamping tool as defined in claim 1, wherein, The seal card slot (6) is connected with a seal (12) in an extracting and inserting mode.

7. The bus aerodynamic badge stamping tool of claim 1, wherein, An emergency stop button (11) is arranged on the side of the tooling frame (0).

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