Heat release welding flux production device

Abstract

The utility model discloses a heat release welding flux production device, which relates to the field of mechanical equipment and comprises a mounting frame provided with a vibrating device, a plurality of welding flux bottles mounted on the mounting frame and a material containing disc mounted above the welding flux bottles, and a plurality of material fixing bins communicated with the welding flux bottles are arranged at the bottom of the material containing disc. The problem that in the existing heat release welding flux filling process, the operation needed for filling a welding flux bottle tightly and without gaps is tedious is solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical equipment field, specifically, relate to a heat releasing flux production device. BACKGROUND

[0002] The heat releasing flux is a kind of mixed material that is formed by the full mixing of multiple different particle size and density materials according to certain proportioning measurement, and is then packed into various specifications of independent packages according to use scenarios;When the heat releasing flux is packed in plastic bottles, the flux powder is usually required to have a certain density when being filled into the bottle, and at the same time, there should be no gap, otherwise, the gap may occur inside the heat releasing flux during the transportation process due to vibration, and under the continuous vibration, the flux powder may be stratified, which affects the quality of the flux, and also makes the ignition agent at the bottom of the bottle loose and mixed into the flux powder, so that the flux cannot be used separately.

[0003] In the existing heat releasing flux production process, the flux is usually filled by artificial filling or mechanical compaction, and the artificial knocking compaction method can meet the requirements, but the production efficiency is low and the cost is high;During mechanical filling, the volume of the compacted powder is reduced, so the flux bottle cannot be filled completely, and the powder needs to be filled and compacted multiple times, so that no gap occurs in the flux bottle during transportation, and the flux powder is stratified due to vibration. UTILITY MODEL CONTENTS

[0004] The utility model provides a kind of heat releasing flux production device to solve the problem that the flux bottle is filled densely and without gap in the existing heat releasing flux filling process.

[0005] To achieve the above purpose, the utility model provides the following scheme:

[0006] A kind of heat releasing flux production device, including the mounting frame of being installed with vibration device, several flux bottles installed on the mounting frame and the material holding tray installed above the flux bottle, the bottom of the material holding tray is equipped with several fixed material bins communicated with the flux bottle.

[0007] The utility model matches and installs flux bottle and fixed material bin, fills the flux powder mixed into flux bottle and the fixed material bin in material holding tray, then installs material holding tray and flux bottle to mounting frame, starts vibration device and vibrates the flux powder in material holding tray and fixed material bin to compact into flux bottle, after stopping vibration, the flux bottle is weighed and rechecked, when the flux bottle is filled and its weight reaches preset requirement, cover bottle cap, complete the production of heat releasing flux, and because of vibration, flux powder is shaken, overflow from fixed material bin, material holding tray collects and converges flux powder, so that it returns to fixed material bin and enters flux bottle, reduces the loss of flux powder.

[0008] Further, the mounting frame comprises a vibrating disc and a plurality of support columns arranged at the lower end of the vibrating disc, and a damping device is arranged on the support columns, and the vibrating device is arranged at the lower end of the vibrating disc.

[0009] The damping device on the support column reduces the vibration of the whole device and reduces the vibration between the device and the remaining devices in contact, thereby protecting the device.

[0010] Further, the outer side of the vibrating disc is provided with a limiting plate, and the lower end of the material containing disc is arranged on the inner side of the limiting plate and in contact with the limiting plate. The limiting plate limits the lateral displacement of the material containing disc, facilitating the installation and positioning of the material containing disc.

[0011] Further, a limiting groove is arranged on the vibrating disc, and a positioning groove is arranged in the limiting groove. The positioning groove facilitates the quick installation and positioning of the solder flux bottle, and the positioning groove is detachably arranged in the limiting groove, which is used to adjust the orientation of the positioning groove, thereby adjusting the position of the solder flux bottle and matching it with the material storage bin and other devices.

[0012] Further, it also comprises a material loading disc, a plurality of installation grooves for limiting the solder flux bottle are arranged on the material loading disc, and the bottom end of the material loading disc is embedded in the positioning groove.

[0013] The solder flux bottle is fixed in the installation groove in advance, which facilitates the overall movement, installation and positioning of multiple solder flux bottles, and reduces the operation steps.

[0014] Further, a plurality of supports are arranged at the lower end of the material containing disc, the supports are arranged on the vibrating disc, and the supports are in contact with the limiting plate.

[0015] Since the material containing disc and the vibrating disc comprise the solder flux bottle, the material storage bin and other structures, the material containing disc is supported by the supports to leave space for the installation of the solder flux bottle and the material storage bin. Meanwhile, the solder flux bottle and the material storage bin, the solder flux bottle and the material loading disc, the material loading disc and the vibrating disc, and the material storage bin and the material containing disc need to be in contact and connected, and the distance between the material containing disc and the vibrating disc can be adjusted by the supports, so that the above devices can meet the installation requirements.

[0016] Further, a plurality of discharge holes are arranged at the bottom end of the material containing disc, and the discharge holes correspond to the material storage bins one by one. The material containing disc is in communication with the material storage bins through the discharge holes, so that the solder flux powder loaded in the material containing disc can smoothly enter the material storage bins.

[0017] Further, the material storage bin is open at both ends, the upper end of the material storage bin is in communication with the discharge holes, and the lower end of the material storage bin is embedded in the solder flux bottle.

[0018] The fixed material bin is used for preloading of the flux bottle, so that after the volume of the flux powder in the flux bottle is reduced under vibration, the remaining flux powder can enter the flux bottle to fill the space in the first time, the number of adding flux powder is reduced, the time required for producing the exothermic flux is reduced, meanwhile, the volume of the fixed material bin can be changed according to the volume of the flux bottle, so that the preloading in the fixed material bin added to the flux bottle just meets the requirement of the flux bottle, the flux powder in the flux bottle and the flux powder in the fixed material bin can just fill one flux bottle under one vibration operation, the operation steps are reduced, and the time cost of production is reduced.

[0019] Further, the vibration device comprises a pneumatic vibrator and a pneumatic switch installed at the bottom end of the vibration disc, one end of the pneumatic switch is communicated with a gas source pipe, the other end is communicated with the pneumatic vibrator through a gas pipe; and the pneumatic vibrator is installed at the middle part of the vibration disc.

[0020] The pneumatic vibrator uses compressed air as a power source, has small gas consumption, is safe and energy-saving, is an ideal device used in frozen or high-temperature environment, is suitable for humid, dry, dusty or explosive environment, and can meet the vibration and compaction operation of the flux powder.

[0021] The one or more technical solutions provided by the utility model have at least the following technical effects or advantages:

[0022] (1) the utility model discloses a flux bottle and fixed material bin are matched and installed, and the mixed flux powder is loaded into the fixed material bin in the flux bottle and the material tray, then the material tray and the flux bottle are installed on the mounting frame, the vibration device is started to vibrate and tamp the flux powder in the material tray and the fixed material bin into the flux bottle, and after stopping vibration, the flux bottle is weighed and rechecked, when the flux bottle is full and its weight reaches the preset requirement, the bottle cap is covered, the production of exothermic flux is completed, and during the vibration process, the flux powder shakes and overflows the fixed material bin, the material tray collects and gathers the flux powder, so that the flux powder returns to the fixed material bin and enters the welding bottle, reducing the loss of flux powder.

[0023] (2) the material tray is supported by the support, leaving space for installing the welding bottle and the fixed material bin, meanwhile, the welding bottle and the fixed material bin, the welding bottle and the material tray, the material tray and the vibration disc, and the fixed material bin and the material tray need to be contacted and connected, the distance between the material tray and the vibration disc can be adjusted through the support, so that the above-mentioned devices can meet the installation requirement.

[0024] (3) through the fixed material bin preloading of the flux bottle, so that the flux powder in the flux bottle under the volume reduction after the vibration, the first time the rest of the flux powder into the flux bottle to fill the space, reduce the number of flux powder, reduce the time required for the production of exothermic flux, at the same time, the volume of the fixed material bin can also be changed according to the volume of the flux bottle, so that the flux bottle plus the preloading in the fixed material bin just meet the requirements of the flux bottle, the flux powder in the flux bottle and the flux powder in the fixed material bin just can fill a flux bottle under the vibration operation, reduce the operation steps, and the time cost of production. BRIEF DESCRIPTION OF DRAWINGS

[0025] The drawings described herein are used to provide further understanding of the embodiments of the present application, constitute a part of the present application, and do not constitute a limitation on the embodiments of the present application;

[0026] Figure 1 is the production device structure front view in the present application;

[0027] Figure 2 is the schematic diagram of the vibration disc structure in the present application;

[0028] Figure 3 is the structure of the material holding disc in the present application;

[0029] Figure 4 is the structure of the material loading disc in the present application;

[0030] Figure 5 is the schematic diagram of the production device structure in the present application;

[0031] Among them, 1-flux bottle, 2-material holding disc, 201-support, 202-discharge hole, 3-fixed material bin, 401-vibration disc, 402-support column, 403-damping device, 404-limiting plate, 405-limiting groove, 406-positioning groove, 5-material loading disc, 501-mounting groove, 601-pneumatic vibrator, 602-pneumatic switch. DETAILED DESCRIPTION

[0032] In order to make the above-mentioned purpose, features and advantages of the present application more clearly understood, the present application will be further described in detail below with reference to the drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0033] In the following description, a lot of specific details are set forth in order to give a thorough understanding of the present application, however, the present application can also be implemented in other ways different from the scope described herein, therefore, the protection scope of the present application is not limited by the specific embodiments disclosed below.

[0034] Example 1

[0035] An exothermic flux production apparatus, such as Figures 1-5 As shown, it includes a mounting frame with a vibration device, several flux bottles 1 mounted on the mounting frame, and a material tray 2 mounted above the flux bottles 1. The bottom of the material tray 2 is provided with several fixed material bins 3 that communicate with the flux bottles 1.

[0036] The mounting frame is fixedly mounted on the ground, workbench, or other fixed components at its lower end. The number of flux bottles 1 is determined according to requirements, and the flux bottles 1 are preferably arranged in a rectangular array to increase the number of flux bottles 1 per unit area. The width of the material tray 2 is greater than the overall width of the flux bottles 1 arranged in the rectangular array. The number of fixed material bins 3 corresponds one-to-one with the flux bottles 1, and the lower end of the fixed material bin 3 is preferably set as a cone shape, with a diameter smaller than the diameter of the upper opening of the flux bottle 1, so that the lower end of the fixed material bin 3 can be embedded into the flux bottle 1 and fit tightly to prevent flux powder leakage. In addition, the volume of the fixed material bin 3 is preferably designed according to the volume reduction after the flux powder is vibrated and compacted, that is, the fixed material bin 3 and the flux bottle 1 are just filled with welding powder after vibration compaction. The fixed material bin 3 is preferably set as a detachable structure and can be replaced according to the volume of the flux bottle 1.

[0037] In a more preferred embodiment, the mounting frame includes a vibratory plate 401 and a plurality of support columns 402 disposed at the lower end of the vibratory plate 401. The support columns 402 are provided with vibration damping devices 403, and the vibration devices are mounted at the lower end of the vibratory plate 401.

[0038] Preferably, four support columns 402 are provided, and together with the vibrating plate 401, they are arranged in a table-like structure. The vibration damping device 403 is preferably a spring.

[0039] In a more preferred embodiment, a limiting plate 404 is provided on the outer side of the vibratory feeder 401, and the lower end of the material tray 2 is installed on the inner side of the limiting plate 404 and in contact with the limiting plate 404. The limiting plate 404 is provided along the outer edge of the vibratory feeder 401.

[0040] In a more preferred embodiment, a limiting groove 405 is provided on the vibratory plate 401, and a positioning groove 406 is provided in the limiting groove 405.

[0041] The length and width of the limiting groove 405 are both greater than the length and width of the positioning groove 406. Preferably, the bottom of the limiting groove 405 is provided with a threaded hole, and the bottom of the positioning groove 406 is provided with a long strip-shaped through hole. The positioning groove 406 can be fixed by screwing a bolt through the long strip-shaped through hole into the threaded hole. The long strip-shaped through hole can adjust the orientation of the positioning groove 406, so as to facilitate the positioning of the positioning groove 406 with the device above.

[0042] In a more preferred embodiment, a loading tray 5 is further included, a plurality of mounting grooves 501 for limiting the flux bottles 1 are formed on the loading tray 5, and the bottom end of the loading tray 5 is embedded into the positioning groove 406.

[0043] In the embodiment, the number of the mounting grooves 501 is determined according to the number of the flux bottles 1 filled in one vibration operation, and the bottom end of the loading tray 5 is provided with a limiting block matched with the positioning groove 406.

[0044] In a more preferred embodiment, a plurality of supports 201 are provided at the lower end of the loading tray 2, the supports 201 are mounted on the vibration tray 401, and the supports 201 are in contact with the limiting plate 404.

[0045] In the embodiment, the supports 201 are preferably detachably mounted on the loading tray 2 and the vibration tray 401 by screw connection or pin connection, and the length of the supports 201 is adjustable.

[0046] In a more preferred embodiment, a plurality of discharge holes 202 are formed at the bottom end of the loading tray 2, and the discharge holes 202 are one-to-one corresponding to the material bins 3. In the embodiment, the edges of the discharge holes 202 are preferably chamfered to facilitate the flux powder entering.

[0047] In a more preferred embodiment, the material bin 3 is open at both ends, the upper end of the material bin 3 is communicated with the discharge hole 202, and the lower end of the material bin 3 is embedded into the flux bottle 1.

[0048] In a more preferred embodiment, the vibration device includes a pneumatic vibrator 601 mounted at the bottom end of the vibration tray 401 and a pneumatic switch 602, one end of the pneumatic switch 602 is communicated with a gas source pipe, the other end is communicated with the pneumatic vibrator 601 through a gas pipe, and the pneumatic vibrator 601 is mounted at the middle part of the vibration tray 401.

[0049] Embodiment 2

[0050] Based on the embodiment 1, as shown in the figure, the principle of the device for filling the flux bottles 1 is as follows: Figures 1-5

[0051] Assembling the production device, selecting the material bin 3 and the loading tray 5 matched with the flux bottles 1 to be filled, assembling the material bin 3 to the bottom end of the loading tray 2, embedding the flux bottles 1 into the loading tray 5, then embedding the loading tray 5 into the positioning groove 406 for installation, and installing the loading tray 2 above the loading tray 5, so that the material bin 3 is one-to-one embedded into the flux bottles 1;

[0052] ​Mixing by weighing, the raw materials required by the solder powder are weighed according to the process requirements and added into the mixing machine for mixing;

[0053] Vibration for sub-packaging, the mixed solder powder is added into the material container 2 and scraped flat, so that the solder powder is evenly distributed in each solder bottle 1 and the material bin 3, and the pneumatic switch 602 is started to perform vibration operation;

[0054] Weighing for sub-packaging, the solder bottles 1 filled with the solder powder are weighed respectively, the ones not meeting the process requirements are secondarily filled, and the ones meeting the process requirements are packaged.

[0055] Although the preferred embodiments of the present application have been described, those skilled in the art who understand the basic inventive concept can make further changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present application.

[0056] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application also intends to include these modifications and variations.

Claims

1. An exothermic flux production apparatus characterized by comprising: The application relates to a welding flux feeding device, which comprises a mounting frame provided with a vibrating device, a plurality of welding flux bottles (1) mounted on the mounting frame and a material containing tray (2) mounted above the welding flux bottles (1), wherein the bottom of the material containing tray (2) is provided with a plurality of material containing compartments (3) communicated with the welding flux bottles (1).

2. A heat transfer flux production apparatus according to claim 1, wherein The mounting frame comprises a vibrating disc (401) and a plurality of supporting columns (402) arranged at the lower end of the vibrating disc (401), wherein the supporting columns (402) are provided with damping devices (403), and the vibrating device is mounted at the lower end of the vibrating disc (401).

3. A heat transfer flux production apparatus according to claim 2, wherein The outer side of the vibrating disc (401) is provided with a limiting plate (404), and the lower end of the material containing tray (2) is mounted on the inner side of the limiting plate (404) and is in contact with the limiting plate (404).

4. The exothermic flux production apparatus of claim 2, wherein A limiting groove (405) is formed in the vibrating disc (401), and a positioning groove (406) is formed in the limiting groove (405).

5. A heat transfer flux production apparatus according to claim 4, wherein The application further comprises a material loading tray (5), wherein a plurality of mounting grooves (501) for limiting the welding flux bottles (1) are formed in the material loading tray (5), and the bottom end of the material loading tray (5) is embedded in the positioning groove (406).

6. A heat transfer flux production apparatus according to claim 3, wherein The lower end of the material containing tray (2) is provided with a plurality of supports (201), the supports (201) are mounted on the vibrating disc (401), and the supports (201) are in contact with the limiting plate (404).

7. The exothermic flux production apparatus of claim 1, wherein A plurality of discharging holes (202) are formed in the bottom end of the material containing tray (2), and the discharging holes (202) correspond to the material containing compartments (3) one by one.

8. A heat transfer flux production apparatus according to claim 7, wherein The material containing compartments (3) are open at both ends, the upper end of the material containing compartments (3) is communicated with the discharging holes (202), and the lower end of the material containing compartments (3) is embedded in the welding flux bottles (1).

9. The exothermic flux production apparatus of claim 2, wherein, The vibrating device comprises a pneumatic vibrator (601) mounted at the bottom end of the vibrating disc (401) and a pneumatic switch (602), one end of the pneumatic switch (602) is communicated with a gas source pipe, and the other end is communicated with the pneumatic vibrator (601) through a gas pipe.

10. A heat transfer flux production apparatus according to claim 9, wherein The pneumatic vibrator (601) is mounted at the middle part of the vibrating disc (401).

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