Heat release welding flux split charging device

By using a positioning frame and punch compaction technology in the exothermic flux dispensing device, the problem of uneven powder distribution caused by different particle sizes or specific gravities is solved, ensuring improved flux quality and production efficiency.

CN223850898UActive Publication Date: 2026-01-30CHENGDU SUNLIGHT NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520612364.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2026-01-30
Estimated Expiration
2035-04-02

AI Technical Summary

Technical Problem

During the cup-packing process of exothermic flux, uneven powder distribution and stratification can occur due to differences in particle size or specific gravity, affecting the quality of the flux.

Method used

An exothermic flux dispensing device is used, which installs the cup body onto the positioning frame and uses an upper pressure template and punch to compact the flux powder, avoiding vibration and ensuring uniform distribution of the powder.

Benefits of technology

It enables uniform powder distribution without vibration, avoids stratification, and improves flux quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat release welding flux split charging device, which relates to the field of mechanical equipment and comprises an upper pressing template arranged on a pressing machine, a plurality of punches arranged at the lower end of the upper pressing template, a positioning frame arranged below the punches and a cup body arranged on the positioning frame, the problems that in the heat release welding flux filling process of an existing vibration filling cup, due to different particle sizes or specific gravities of materials, welding flux powder is distributed unevenly, layering occurs, and the quality of welding flux is affected are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical equipment field, specifically, relate to a heat releasing soldering flux subpackaging device. BACKGROUND

[0002] The heat releasing soldering flux is a kind of mixed material formed by the full mixing of multiple different particle size and density materials according to certain proportioning, and is subpackaged into various specifications of independent packaging heat releasing soldering flux products according to use scenarios;During the subpackaging process of cup heat releasing soldering flux, the powder soldering flux is required to be filled into the material cup, and the material is compact and uniform, and does not stratify due to the different material characteristics of each material.

[0003] In the existing production, the powder in the material cup is compacted by artificial knocking cup wall or mechanical vibration, in the two methods, the production efficiency of mechanical vibration is greatly improved than artificial knocking cup wall, but the two methods can cause fine particle material or heavy material to deposit at the bottom of cup, and coarse particle or low specific gravity material is gathered in the upper part of cup, so that the soldering flux powder is uneven, the soldering flux quality is affected, and finally the soldering effect of soldering flux is affected. UTILITY MODEL CONTENTS

[0004] The utility model provides a kind of heat releasing soldering flux subpackaging device to solve the problem that uneven distribution of soldering flux powder and stratification occur due to different particle size or specific gravity of material in the existing vibration filling cup heat releasing soldering flux process, affecting the quality of soldering flux.

[0005] To achieve the above object, the utility model provides the following scheme:

[0006] A kind of heat releasing soldering flux subpackaging device, including the upper pressing template installed on the press, a plurality of punch installed in the lower end of the upper pressing template, positioning frame installed below the punch and cup body installed on the positioning frame.

[0007] The utility model avoids the problem that uneven distribution of soldering flux powder and stratification occur due to different particle size or specific gravity of material by installing the cup body filled with soldering flux to the positioning frame, filling soldering flux powder mixed uniformly into cup body, and compacting soldering flux powder in each cup body by the punch at the lower end of the upper pressing template through the press to lower the upper pressing template, without vibration, affecting the quality of soldering flux.

[0008] Further, it further includes the lower installation positioning plate parallel to the positioning frame, and the lower installation positioning plate is located below the positioning frame.

[0009] The bottom of cup body is lifted by the lower installation positioning plate, to avoid that cup body or positioning frame is damaged by the over-depression of the upper pressing template, affecting the filling of soldering flux.

[0010] Further, a plurality of adjusting bolts for adjusting the height of the positioning frame are arranged between the positioning frame and the lower mounting positioning plate.

[0011] The height of the positioning frame is adjusted by the adjusting bolts, so that the bottom of the cup body is in contact with the lower mounting positioning plate. Meanwhile, the inclination angle of the positioning frame can be adjusted by adjusting one or more adjusting bolts, so that the positioning frame is parallel to the lower mounting positioning plate, preventing part of the bottom of the cup body from being in contact with the lower mounting positioning plate, or preventing the distance between the positioning frame and the lower mounting positioning plate from being less than the height of the cup body, which may cause damage to the cup body when the upper pressing mold plate is pressed down.

[0012] Further, a limiting block is arranged on the lower mounting positioning plate. The positioning frame is positioned by the limiting block, so that the cup body is in one-to-one correspondence with the upper punch.

[0013] Further, the punch is detachably mounted on the upper pressing mold plate. Different punches can be replaced according to the size of the cup body.

[0014] Further, a plurality of cup holes for embedding the cup body are arranged on the positioning frame. The plurality of cup bodies are positioned and limited one by one by the cup holes, so that they are in one-to-one correspondence with the punch.

[0015] Further, a limiting ring is arranged at the open end of the cup body, and the diameter of the limiting ring is greater than the diameter of the cup hole. The cup body is arranged on the positioning frame by the limiting ring, so that most of the cup body structure is located below the positioning frame, and only the cup opening is located above the positioning frame, which facilitates the filling of flux and the compaction of the welding in the cup body by the punch.

[0016] Further, a limiting groove is arranged on the upper surface of the positioning frame along the cup hole, and the limiting ring is embedded in the limiting groove for mounting. The cup body is circumferentially limited by the limiting groove, preventing the cup body from moving sideways during the pressing process of the punch, which may cause misalignment between the punch and the cup body, affecting the quality of the flux, and even damaging the cup body or the punch.

[0017] Further, the depth of the limiting groove is equal to the thickness of the limiting ring. The upper end of the cup body is in the same plane as the upper surface of the positioning frame, which facilitates the cleaning of the flux powder, so that the overflowed flux during the compaction of the filled flux or the punch can be recycled or refilled into the cup body by simple cleaning.

[0018] Further, the outer side wall of the punch matches the inner side wall of the cup body. Preventing the size of the outer side wall of the punch from being smaller than the size of the inner side wall of the cup body, which may cause incomplete compaction of the flux by the punch, or preventing the size of the outer side wall of the punch from being larger than the size of the inner side wall of the cup body, which may cause damage to the cup body when the punch is pressed down.

[0019] The one or more technical solutions provided by the utility model have at least the following technical effects or advantages.

[0020] (1) the utility model discloses a cup body is installed to the positioning frame through the welding flux of installing, and the welding flux powder material that has mixed evenly is filled into the cup body, and then the upper pressing template is pressed down through the pressing machine, and the punch of the lower end of the upper pressing template is used to compact the welding flux powder material in each cup body, so that the problem of uneven distribution of welding flux powder material and stratification and influence on the quality of welding flux caused by different particle sizes or specific gravity of material can be avoided without vibration.

[0021] (2) the height of the positioning frame is adjusted through the adjusting bolt, so that the bottom of the cup body is in contact with the lower installation positioning plate, and meanwhile, the inclination angle of the positioning frame can be adjusted through one or more adjusting bolts, so that the positioning frame is kept parallel to the lower installation positioning plate, preventing the bottom of part of the cup body from not being in contact with the lower installation positioning plate or the spacing between the positioning frame and the lower installation positioning plate being less than the height of the cup body, which can prevent the cup body from being damaged when the upper pressing template is pressed down.

[0022] (3) the cup hole is used to limit and position the plurality of cup bodies one by one, so that the cup bodies are one-to-one corresponding to the punch, and the cup body is erected on the positioning frame through the limiting ring, so that most of the cup body structure is located below the positioning frame, only the cup opening is located above the positioning frame, and the filling of welding flux and the compaction of the welding in the cup body by the punch are facilitated. BRIEF DESCRIPTION OF DRAWINGS

[0023] The accompanying drawings described herein are used to provide a further understanding of the embodiments of the utility model and form a part of the utility model, and do not constitute limitations on the embodiments of the utility model;

[0024] Figure 1 It is the structure sectional view of the heat dissipation welding flux split charging device in the utility model;

[0025] Figure 2 It is the structure schematic view of the heat dissipation welding flux split charging device in the utility model;

[0026] Among them, 1 is the upper pressing template, 2 is the punch, 3 is the cup body, 4 is the positioning frame, 5 is the lower installation positioning plate, 6 is the limiting block, 7 is the adjusting bolt, 8 is the cup hole, 9 is the limiting ring, and 10 is the limiting groove. DETAILED DESCRIPTION

[0027] In order to more clearly understand the above purpose, features and advantages of the utility model, the utility model is further described in detail below in combination with the drawings and specific embodiments.It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.

[0028] In the following description, a lot of specific details are set forth in order to provide a thorough understanding of the present application, however, the present application can be practiced in other manners different from those described herein, therefore, the protection scope of the present application is not limited by the specific embodiments disclosed below.

[0029] Embodiment 1

[0030] The present embodiment provides a heat dissipation solder dispensing device, as shown in Figure 1 and Figure 2 The present embodiment provides a heat dissipation solder dispensing device, as shown in

[0031] Among them, the upper pressing template 1 is fixedly installed on the movable end of the press, and the positioning frame 4 is installed on the fixed part, which can be a workbench, the ground, etc., the press can be driven by a pneumatic cylinder or a hydraulic cylinder, the number of punches 2 is determined according to the demand, and the punch 2 is preferably detachably installed, and the number thereof can be increased or decreased according to the demand, the positioning frame 4 is preferably installed in parallel with the upper pressing template 1, and the number of cup bodies 3 is equal to the number of punches 2.

[0032] In a more preferred embodiment, a lower installation positioning plate 5 is installed in parallel with the positioning frame 4, and the lower installation positioning plate 5 is located below the positioning frame 4.

[0033] The lower end of the lower installation positioning plate 5 is preferably fixedly installed on the fixed part, preferably on the workbench, for easy positioning, and the lower installation positioning plate 5 simultaneously lifts the cup body 3, therefore, the lower installation positioning plate 5 is made of a material with certain pressure resistance.

[0034] In a more preferred embodiment, a plurality of adjusting bolts 7 for adjusting the height of the positioning frame 4 are installed between the positioning frame 4 and the lower installation positioning plate 5.

[0035] Among them, the number of adjusting bolts 7 is set according to the shape of the positioning frame 4, for example, for a square positioning frame 4, at least one adjusting bolt 7 is preferably installed on each of the four corners, so that the entire positioning frame 4 is lifted by the adjusting bolts 7.

[0036] In a more preferred embodiment, a plurality of adjusting bolts 7 for adjusting the height of the positioning frame 4 are installed between the positioning frame 4 and the lower installation positioning plate 5.

[0037] The limiting block 6 is arranged on at least two sides of the square positioning frame 4, preferably on two adjacent sides, and the two limiting blocks 6 are attached to the end face of the positioning frame 4, and more preferably, four or more limiting blocks 6 are arranged on the four sides of the positioning frame 4, and the limiting blocks 6 are detachably installed, the two adjacent limiting blocks 6 are installed first, then the positioning frame 4 is attached to the limiting blocks 6, and finally the remaining two limiting blocks 6 are attached to the positioning frame 4, so that the positioning of the positioning frame 4 is more accurate.

[0038] In a more preferred embodiment, the punch 2 is detachably installed on the upper die plate 1. The punch 2 is preferably uniformly installed at the lower end of the upper die plate 1, and the specific arrangement, spacing and size are determined according to the arrangement, spacing and size of the cup body 3 on the positioning frame 4, which is not limited in this embodiment.

[0039] In a more preferred embodiment, a plurality of cup holes 8 for embedding the cup body 3 are formed on the positioning frame 4. The number of cup holes 8 can be any, and is preferably equal to the number of punches 2.

[0040] In a more preferred embodiment, a limiting ring 9 is arranged at the open end of the cup body 3, and the diameter of the limiting ring 9 is greater than the diameter of the cup hole 8. The diameter of the body of the cup body 3 is less than or equal to the diameter of the cup hole 8.

[0041] In a more preferred embodiment, a limiting groove 10 is formed on the upper surface of the positioning frame 4 along the cup hole 8, and the limiting ring 9 is embedded in the limiting groove 10 for installation. The limiting groove 10 corresponds to the cup hole 8 one by one.

[0042] In a more preferred embodiment, the depth of the limiting groove 10 is equal to the thickness of the limiting ring 9.

[0043] In a more preferred embodiment, the outer side wall of the punch 2 matches the inner side wall of the cup body 3.

[0044] Embodiment 2

[0045] Based on embodiment 1, as shown in Figure 1 and Figure 2 The working principle of the heat releasing solder dispensing device is as follows:

[0046] Mold installation: according to the model of the heat releasing solder to be produced, the corresponding upper die plate 1 and lower installation positioning plate 5 are installed on the press, the corresponding cup body 3 and positioning frame 4 are selected, the cup body 3 is placed on the positioning frame 4, the height of the positioning frame 4 is adjusted by the adjusting bolt 7, so that the cup bottom is tightly attached to the plate surface of the lower installation positioning plate 5, and the upper edge of the cup body 3 is tightly attached to the hole surface of the cup hole 8 on the positioning frame 4;

[0047] Adjust the pressing depth of the upper pressing template 1, place the positioning frame 4 on the cup body 3 against the limit block 6 on the lower mounting positioning plate 5, start the press, and adjust the press stroke bolts to make the downward stroke of the upper pressing template 1 meet the process requirements.

[0048] Fill the cup with flux powder. Fill the cup with the well-mixed flux powder and level it so that the powder in all cups 3 is about the same weight.

[0049] Press the cup 3 filled with powder and the positioning frame 4 on the lower mounting positioning plate 5, and position the positioning frame 4 with each side close to the limiting block 6. Then press the press button to make the powder in the cup reach the required density.

[0050] Weigh the pressed cup body 3 and positioning frame 4 from the lower mounting positioning plate 5, and refill them with flux powder. Weigh each filled cup body 3 to ensure its weight meets process requirements.

[0051] After the cup body 3 is weighed to meet the process requirements, the starting component and the sealing ring are placed on the cup mouth of the cup body 3 in sequence, and then mechanically sealed on the capping machine.

[0052] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.

[0053] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A heat-dissipating flux dispensing device characterized by comprising: The utility model relates to a cup body positioning device, including the upper die plate (1) installed on the press, a plurality of punch (2) installed in the lower end of the upper die plate (1), the positioning frame (4) installed below the punch (2) and the cup body (3) installed on the positioning frame (4).

2. A heat-dissipating flux dispensing device according to claim 1, wherein It also includes the lower installation positioning plate (5) installed parallel to the positioning frame (4), which is located below the positioning frame (4).

3. A heat sink flux dispensing device according to claim 2, wherein A plurality of adjusting bolts (7) for adjusting the height of the positioning frame (4) are installed between the positioning frame (4) and the lower installation positioning plate (5).

4. The exothermic flux dispensing device of claim 2, wherein, The lower installation positioning plate (5) is installed with a limiting block (6).

5. The exothermic flux dispensing device of claim 1, wherein, The punch (2) can be detachably installed on the upper die plate (1).

6. The exothermic flux dispensing device of claim 1, wherein, A plurality of cup holes (8) for embedding the cup body (3) are opened on the positioning frame (4).

7. A heat sink flux dispensing device according to claim 6, wherein The opening end of the cup body (3) is provided with a limiting ring (9), and the diameter of the limiting ring (9) is greater than the diameter of the cup hole (8).

8. A heat sink flux dispensing device according to claim 7, wherein A limiting groove (10) is opened on the upper surface of the positioning frame (4) along the cup hole (8), and the limiting ring (9) is embedded in the limiting groove (10) for installation.

9. A heat sink flux dispensing device according to claim 8, wherein, The depth of the limiting groove (10) is equal to the thickness of the limiting ring (9).

10. The exothermic flux dispensing device of claim 1, wherein, The outer side wall of the punch (2) matches the inner side wall of the cup body (3).