Wire length counting device for winding machine
By adjusting and disassembling the wire length counting device of the winding machine, the problem of the non-adjustable height of the guide wheel of the winding machine is solved, enabling rapid adaptation to wires with different tensions and convenient replacement of the guide wheel, thus improving the ease of use of the winding machine.
Patent Information
- Application Number
- CN202520609007.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-04-01
AI Technical Summary
Most existing winding machines cannot adjust the height of the guide rollers, making them inconvenient to use when dealing with wires of different tensions.
A wire length counting device for a winding machine is designed, comprising an adjustment component and a disassembly component. The device uses a motor to drive a threaded rod to move a lifting block, thereby enabling rapid adjustment of the guide wheel. It is equipped with a Hall sensor to count the wheel speed and number of turns to calculate the wire length. The disassembly component facilitates the replacement of the guide wheel.
It enables rapid adjustment and guidance when dealing with wires of different tensions, and facilitates the replacement of guide wheels, thereby improving the adaptability and operational efficiency of the winding machine.
Smart Images
Figure CN223851950U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a winding machine field especially a wire length counting device for winding machine. BACKGROUND
[0002] The winding machine is also called the stranding machine and is used for the stranding of copper wire, enameled wire or copper-clad aluminum and various soft and hard conductor wires, so that each stranded single wire is integrated, and the stranded wire is generally divided into two modes of concentric layer stranding and bundle stranding. The concentric layer stranding refers to that each stranded single wire is stranded in layers around the center line of the stranded wire in order. The bundle stranding refers to the stranding mode in which a plurality of stranded single wires are twisted together in the same direction and at the same pitch without layering. In the process of stranding, each stranded single wire needs to be unwound from the respective wire roll and spread out before stranding.
[0003] Some existing winding machines cannot adjust the height of the guide wheel, so that it is relatively inconvenient to use when facing wires with different tension degrees. Therefore, the wire length counting device for winding machine is proposed. CONTENT OF THE UTILITY MODEL
[0004] In order to solve the problem that some existing winding machines cannot adjust the height of the guide wheel, so that it is relatively inconvenient to use when facing wires with different tension degrees, the utility model provides a wire length counting device for winding machine.
[0005] The utility model provides a wire length counting device for winding machine adopts the following technical scheme:
[0006] A wire length counting device for winding machine, including equipment body, adjusting assembly and dismounting assembly, the incoming wire end of equipment body is fixedly installed with mounting rod, the one end of mounting rod is connected with adjusting assembly;
[0007] Adjusting assembly includes adjusting box, adjusting box is fixedly installed in one side of mounting rod, the inner wall of adjusting box is rotatably connected with threaded rod, the threaded rod is connected with drive mechanism, the outer surface of threaded rod is screw threadedly connected with lifting block, the opposite sides of lifting block all are provided with sliding assembly, the top of lifting block is fixedly installed with support rod, the one end of support rod is fixedly installed with mounting plate through adjusting box, the top of mounting plate is provided with support, the one side of support is rotatably connected with guide wheel, the mounting plate and support are connected through dismounting assembly.
[0008] Through adopting the above technical scheme, when facing wires with different tension degrees, the staff can start the motor, the motor can control the lifting block to move, the lifting block can drive the mounting plate, the support and the guide wheel to move under the cooperation of the support rod, so that the position of the guide wheel is quickly adjusted, and the guide wheel is convenient for guiding wires with different tension degrees.
[0009] Optionally, the outer side of the guide wheel is fixedly installed with a Hall sensor.
[0010] By adopting the above technical scheme, the Hall sensor can count the wheel speed and the number of turns of the guide wheel, so that the length of the winding wire can be conveniently calculated.
[0011] Optionally, the dismounting assembly comprises an insertion block fixedly installed at the bottom of the support, the top of the mounting plate is provided with an insertion slot matched with the insertion block, a spring is fixedly installed inside the mounting plate, one end of the spring is fixedly installed with a moving block, one side of the moving block is fixedly installed with a clamping block, the inside of the insertion block is provided with a clamping slot matched with the clamping block, and a push rod is fixedly installed on the outer surface of the moving block below the clamping block.
[0012] By adopting the above technical scheme, when the guide wheel needs to be replaced with a different wire slot, the worker only needs to control the movement of the push rod, the push rod can push the moving block to press the spring, at the same time, the moving block can drive the clamping block and the clamping slot on the insertion block to separate from each other, so that the worker can quickly remove and replace the guide wheel, and the wire of different sizes can be conveniently guided.
[0013] Optionally, the driving mechanism comprises a motor, one side of the motor is fixedly installed on the outer surface of the adjusting box, a first bevel gear is fixedly installed on the output end of the motor penetrating through the adjusting box, the first bevel gear is meshingly connected with a second bevel gear, and the second bevel gear is fixedly installed on the outer surface of the threaded rod.
[0014] By adopting the above technical scheme, in use, the motor can drive the first bevel gear to rotate, the first bevel gear can drive the second bevel gear to rotate, and the second bevel gear can drive the threaded rod to rotate, so that the threaded rod can rotate more stably.
[0015] Optionally, the sliding assembly comprises a sliding block fixedly installed on the outer surface of the lifting block, and the inner wall of the adjusting box is provided with a sliding slot matched with the sliding block.
[0016] By adopting the above technical scheme, the sliding block and the sliding slot can limit the movement range of the lifting block, and the lifting block can move more stably.
[0017] Optionally, one end of the push rod penetrates to the outside of the mounting plate and is fixedly connected with a push plate.
[0018] By adopting the above technical scheme, the push plate can conveniently push the push rod to move.
[0019] Optionally, the outer surface of the adjusting box is fixedly installed with a protective shell, and the motor is arranged inside the protective shell.
[0020] By adopting the technical scheme, the protection shell can protect the motor and reduce the bumping of external objects to the motor.
[0021] Optionally, the reinforcing plate is fixedly installed on one side of the adjusting box and connected with the mounting rod on the other side.
[0022] By adopting the technical scheme, the reinforcing plate can increase the contact area between the adjusting box and the mounting rod, and the connection between the mounting rod and the adjusting box is more stable.
[0023] In summary, the utility model has the following beneficial effects:
[0024] 1. When facing wires with different tension degrees, the staff can start the motor, the motor can control the lifting block to move, the lifting block can drive the mounting plate, the support and the guide wheel to move under the cooperation of the supporting rod, thereby quickly adjusting the position of the guide wheel, and the guide wheel is convenient for guiding wires with different tension degrees.
[0025] 2. When the guide wheel needs to be replaced with different wire slots, the staff only needs to push the push plate to move, the push plate can control the moving block to move, the moving block drives the clamping block and the clamping groove on the plug block to separate from each other, thereby enabling the staff to quickly remove and replace the guide wheel, and facilitating the guiding of wires with different sizes. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a front view structural schematic diagram of the utility model.
[0027] Figure 2 is a sectional view structural schematic diagram of the adjusting box of the utility model.
[0028] Figure 3 is an enlarged structural schematic diagram of position A in the utility model. Figure 2
[0029] Figure 4 is an enlarged structural schematic diagram of position B in the utility model. Figure 2
[0030] MARKS OF THE DRAWINGS:
[0031] 1, equipment body;2, mounting rod;3, adjusting assembly;31, adjusting box;32, threaded rod;33, driving mechanism;331, motor;332, first bevel gear;333, second bevel gear;34, lifting block;35, sliding assembly;351, sliding block;352, sliding groove;36, supporting rod;37, mounting plate;38, support;39, guide wheel;4, dismounting assembly;41, plug block;42, spring;43, moving block;44, clamping block;45, push rod;5, hall sensor;6, push plate;7, protection shell;8, reinforcing plate. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings of the embodiments of the present application. Figures 1-4 It is apparent that the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0033] Please refer to Figure 1 and Figure 2 A wire length counting device for a winding machine, comprising a device body 1, an adjusting assembly 3 and a dismounting assembly 4, the wire inlet end of the device body 1 is fixedly installed with a mounting rod 2, one end of the mounting rod 2 is connected with the adjusting assembly 3, the adjusting assembly 3 comprises an adjusting box 31, the adjusting box 31 is fixedly installed on one side of the mounting rod 2, one side of the adjusting box 31 is fixedly installed with a reinforcing plate 8, one side of the reinforcing plate 8 is connected with the mounting rod 2, the reinforcing plate 8 can increase the contact area of the adjusting box 31 and the mounting rod 2, so that the connection between the mounting rod 2 and the adjusting box 31 is more stable.
[0034] Please refer to Figure 2 and Figure 3 The inner wall of the adjusting box 31 is rotationally connected with a threaded rod 32, the threaded rod 32 is connected with a driving mechanism 33, the driving mechanism 33 comprises a motor 331, one side of the motor 331 is fixedly installed on the outer surface of the adjusting box 31, the output end of the motor 331 penetrates through the adjusting box 31 and is fixedly installed with a first bevel gear 332, the first bevel gear 332 is meshingly connected with a second bevel gear 333, the second bevel gear 333 is fixedly installed on the outer surface of the threaded rod 32. In use, the motor 331 can drive the first bevel gear 332 to rotate, the first bevel gear 332 can drive the second bevel gear 333 to rotate, and the second bevel gear 333 can drive the threaded rod 32 to rotate, so that the threaded rod 32 can rotate more stably. The outer surface of the adjusting box 31 is fixedly installed with a protective shell 7, the motor 331 is arranged in the interior of the protective shell 7, the protective shell 7 can protect the motor 331, reduce the knocking of external objects to the motor 331, and the interior of the protective shell 7 is provided with a heat dissipation groove, the inner wall of the heat dissipation groove arranged in the interior of the protective shell 7 is fixedly installed with a heat dissipation net, and the heat generated by the motor 331 in use can be transferred to the outside through the heat dissipation net.
[0035] Please refer to Figure 2The outer surface of the threaded rod 32 is threadedly connected with a lifting block 34, opposite sides of the lifting block 34 are both provided with a sliding assembly 35, the sliding assembly 35 comprises a sliding block 351, the sliding block 351 is fixedly installed on the outer surface of the lifting block 34, the inner wall of the adjusting box 31 is provided with a sliding groove 352 matched with the sliding block 351, the sliding block 351 and the sliding groove 352 can limit the movement range of the lifting block 34, and can also make the lifting block 34 move more stably.
[0036] Please refer to Figure 1 and Figure 2 The top of the lifting block 34 is fixedly installed with a supporting rod 36, one end of the supporting rod 36 penetrates through the adjusting box 31 and is fixedly installed with a mounting plate 37, the top of the mounting plate 37 is provided with a support 38, one side of the support 38 is rotatably connected with a guide wheel 39. The outer side of the guide wheel 39 is fixedly installed with a Hall sensor 5, the number of turns and the rotating speed of the guide wheel 39 measured by the Hall sensor 5 can be displayed on the display of the device body 1, so that the staff can conveniently calculate the length of the winding wire. When facing wires with different tension degrees, the staff can start the motor 331, the motor 331 can drive the first bevel gear 332 to rotate, the first bevel gear 332 can drive the second bevel gear 333 to rotate, the second bevel gear 333 can drive the threaded rod 32 to rotate, the threaded rod 32 can drive the lifting block 34 to move under the cooperation of the sliding block 351 and the sliding groove 352, and the lifting block 34 can drive the mounting plate 37, the support 38 and the guide wheel 39 to move under the cooperation of the supporting rod 36, so as to quickly adjust the position of the guide wheel 39, and facilitate the guide wheel 39 to guide wires with different tension degrees.
[0037] Please refer to Figure 2 and Figure 4 The mounting plate 37 and the support 38 are connected through the disassembly assembly 4, the disassembly assembly 4 comprises an insertion block 41, the insertion block 41 is fixedly installed at the bottom of the support 38, the top of the mounting plate 37 is provided with an insertion groove matched with the insertion block 41, the inside of the mounting plate 37 is fixedly installed with a spring 42, one end of the spring 42 is fixedly installed with a moving block 43, one side of the moving block 43 is fixedly installed with a clamping block 44, the inside of the insertion block 41 is provided with a clamping groove matched with the clamping block 44, and the outer surface of the moving block 43 is fixedly installed with a push rod 45 below the clamping block 44. When the guide wheel 39 needs to be replaced with a guide wheel 39 of a different wire slot, the staff only needs to control the movement of the push rod 45, the push rod 45 can push the moving block 43 to press the spring 42, and at the same time, the moving block 43 can drive the clamping block 44 and the clamping groove on the insertion block 41 to be separated from each other, so that the staff can quickly remove and replace the guide wheel 39, and the guide wheel 39 can conveniently guide wires of different sizes. One end of the push rod 45 penetrates to the outside of the mounting plate 37 and is fixedly connected with a push plate 6, and the push plate 6 can facilitate the staff to push the push rod 45 to move.
[0038] The implementation principle of this utility model is as follows: Through the design of the equipment body 1, mounting rod 2, adjusting component 3, adjusting box 31, threaded rod 32, driving mechanism 33, motor 331, first bevel gear 332, second bevel gear 333, lifting block 34, sliding component 35, slider 351, slide groove 352, support rod 36, mounting plate 37, bracket 38, guide wheel 39, disassembly component 4, insert block 41, spring 42, moving block 43, locking block 44, push rod 45, Hall sensor 5, push plate 6, protective shell 7, and reinforcing plate 8, it can meet the needs of different tension levels. When wire is being wired, the operator can start the motor 331, which drives the first bevel gear 332 to rotate. The first bevel gear 332 drives the second bevel gear 333 to rotate, and the second bevel gear 333 drives the threaded rod 32 to rotate. The threaded rod 32, with the cooperation of the slider 351 and the slide groove 352, drives the lifting block 34 to move. The lifting block 34, with the cooperation of the support rod 36, drives the mounting plate 37, the bracket 38 and the guide wheel 39 to move, thereby quickly adjusting the position of the guide wheel 39, which facilitates the guide wheel 39 to wire wires with different tensions.
[0039] When it is necessary to replace the guide wheel 39 of different wire slots, the staff only needs to push the push plate 6 to move. The push plate 6 can drive the push rod 45 to move. The push rod 45 can push the moving block 43 to squeeze the spring 42. At the same time, the moving block 43 can drive the locking block 44 to separate from the locking slot on the insertion block 41, so that the staff can quickly remove the guide wheel 39 for replacement, which is convenient for guiding wires of different sizes.
[0040] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A length counter device for a wire winding machine, comprising a device body (1), an adjustment assembly (3) and a removal assembly (4), characterized in that: The incoming line end of the device body (1) is fixedly installed with a mounting rod (2), one end of the mounting rod (2) is connected with an adjusting assembly (3); The adjusting assembly (3) comprises an adjusting box (31) fixedly installed on one side of the mounting rod (2), a threaded rod (32) rotatably connected to the inner wall of the adjusting box (31), a driving mechanism (33) connected to the threaded rod (32), a lifting block (34) threadedly connected to the outer surface of the threaded rod (32), a sliding assembly (35) arranged on the opposite sides of the lifting block (34), a support rod (36) fixedly installed on the top of the lifting block (34), an installation plate (37) fixedly installed at one end of the support rod (36) penetrating through the adjusting box (31), a bracket (38) arranged on the top of the installation plate (37), a guide wheel (39) rotatably connected to one side of the bracket (38), and the installation plate (37) and the bracket (38) are connected through a dismounting assembly (4).
2. A length counter for a winding machine according to claim 1, characterized in that: The outer side of the guide wheel (39) is fixedly installed with a Hall sensor (5).
3. A length counter for a winding machine according to claim 1, characterized in that: The dismounting assembly (4) comprises an insertion block (41) fixedly installed at the bottom of the bracket (38), an insertion slot matching the insertion block (41) formed in the top of the installation plate (37), a spring (42) fixedly installed in the installation plate (37), a moving block (43) fixedly installed at one end of the spring (42), a clamping block (44) fixedly installed on one side of the moving block (43), a clamping groove matching the clamping block (44) formed in the insertion block (41), and a push rod (45) fixedly installed on the outer surface of the moving block (43) below the clamping block (44).
4. A length counter for a winding machine according to claim 1, characterized in that: The driving mechanism (33) comprises a motor (331) fixedly installed on one side of the outer surface of the adjusting box (31), a first bevel gear (332) fixedly installed at the output end of the motor (331) penetrating through the adjusting box (31), a second bevel gear (333) meshingly connected with the first bevel gear (332), and the second bevel gear (333) is fixedly installed on the outer surface of the threaded rod (32).
5. A length counter for a winding machine according to claim 1, characterized in that: The sliding assembly (35) comprises a sliding block (351) fixedly installed on the outer surface of the lifting block (34), and a sliding groove (352) matching the sliding block (351) formed in the inner wall of the adjusting box (31).
6. A length counter for a winding machine according to claim 3, characterized in that: One end of the push rod (45) penetrates to the outside of the installation plate (37) and is fixedly connected with a push plate (6).
7. A length counter for a winding machine according to claim 4, characterized in that: The outer surface of the adjusting box (31) is fixedly installed with a protective shell (7), and the motor (331) is arranged in the protective shell (7).
8. A length counter for a winding machine according to claim 1, characterized in that: One side of the adjusting box (31) is fixedly installed with a reinforcing plate (8), and one side of the reinforcing plate (8) is connected with the mounting rod (2).