Automatic material taking and take-up machine

By introducing a contactless automatic material handling structure into the take-up machine, and utilizing components such as servo motors and electric push rods, the automatic removal of the wire reel is achieved, solving the problems of time-consuming, labor-intensive, and unsafe manual operation, and achieving the effects of saving time and effort while ensuring high safety.

CN223851955UActive Publication Date: 2026-01-30JIAXING JIECHENG MACHINERY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423034913.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2026-01-30
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

The existing take-up machine requires manual operation when removing the reel shaft after the wire has been wound, which is time-consuming, labor-intensive, and not safe enough.

Method used

It adopts a non-contact automatic material handling structure, using a servo motor, a small electric push rod, an electric telescopic rod and a smooth rod wire guide, and a PID controller to realize the automatic removal of the wire reel.

Benefits of technology

It enables automated removal of the reel, saving time and effort and improving safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223851955U_ABST
    Figure CN223851955U_ABST
Patent Text Reader

Abstract

The utility model provides an automatic material taking take-up machine, which comprises a movable take-up seat, a bending fixed seat, a sponge placing seat and a movable seat, a servo motor is arranged on the left side of the movable take-up seat in a penetrating manner, two small electric push rods are arranged on the left side in the movable take-up seat, and the bending fixed seat is fixed at the left end in the movable take-up seat. A rotating disc is rotationally arranged at the upper end in the bending fixing base, an elliptical shaft is horizontally fixed to the middle of the right end of the rotating disc, a winding cylinder is arranged outside the elliptical shaft in a sleeving mode, and a fixing disc is longitudinally fixed to the left end of the outer portion of the winding cylinder. In order to solve the problems that in the prior art, manual taking-down is time-consuming and labor-consuming, and meanwhile safety needs to be improved, a non-contact type automatic taking-down structure is adopted, a wound wire wheel can be automatically taken down, manual operation is not needed, time and labor are saved, and safety is high.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to an automatic material taking and take-up machine and belongs to the technical field of take-up equipment. BACKGROUND

[0002] The take-up machine is used to wind the finished silk thread into a bundle, which is convenient for storage and transportation of the silk thread, and is commonly used in the production of cables, yarns or steel wires.

[0003] Publication No. CN214059486U discloses a take-up machine facilitating material taking, which can adjust the rotating speed through a frequency converter and adjust the take-up and pay-off speed. The wire arrangement device controls the arrangement of the metal wire on the take-up wheel, so that the metal wire is wound more uniformly and neatly. After the take-up is completed, the tension setting screw is loosened, the positioning block is removed, and finally the baffle next to the positioning block is removed, so that the take-up wheel shaft of the finished wire can be removed, and the finished wire reel can be conveniently taken down. However, the device needs to be manually operated when the take-up wheel shaft of the finished wire is removed, which is time-consuming and laborious because the take-up wheel shaft of the finished wire is heavy. The safety needs to be improved. Therefore, there is an urgent need for an automatic material taking and take-up machine to solve the above problems. SUMMARY

[0004] In view of the deficiencies of the prior art, the utility model aims to provide an automatic material taking and take-up machine to solve the problems in the background art. The utility model adopts a non-contact automatic material taking structure, which can automatically remove the take-up wheel shaft of the finished wire without manual operation, saving time and effort and improving safety.

[0005] To achieve the above-mentioned purpose, the utility model is implemented by the following technical scheme: an automatic material taking and take-up machine, comprising a movable take-up seat, a bent fixing seat, a sponge placing seat and a movable seat, a servo motor is installed through the left side of the movable take-up seat, two small electric push rods are installed on the inside left side of the movable take-up seat, the bent fixing seat is fixed at the inside left end of the movable take-up seat, a rotating disc is rotatably arranged at the inside upper end of the bent fixing seat, an elliptical shaft is fixed horizontally at the right end of the rotating disc, a take-up reel is sleeved on the outside of the elliptical shaft, a fixed disc is fixed longitudinally at the outside left end of the take-up reel, a fixed strip plate is fixed longitudinally at the right side of the upper end of the movable take-up seat, an electric telescopic rod is installed through the left side of the fixed strip plate, a connecting disc is installed at the movable end of the electric telescopic rod, the movable seat is fixed with the lower end of the connecting disc, a bearing seat is installed at the left end of the connecting disc, a stepped cylinder is rotatably installed in the bearing seat, a movable bottom plate is fixed at the lower side of the left end of the movable seat, the sponge placing seat is arranged at the upper end of the movable bottom plate, and a light rod wire arrangement device is installed at the left side of the rear end of the movable take-up seat.

[0006] Further, the mobile take-up seat lower end is provided with wheels, and the left side upper end of the mobile take-up seat is provided with a push-pull handle.

[0007] Further, the two small electric push rods, the servo motor, the electric telescopic rod and the optical rod wire arrangement device are connected with an external PID controller through wires.

[0008] Further, the servo motor shaft end is fixed with a rotating disc, and a plurality of push holes are formed in the side surface of the rotating disc and match the specifications of the two small electric push rod movable ends.

[0009] Further, the mobile base lower end is provided with a plurality of universal ball bearings, and the lower end of the mobile seat is provided with unidirectional wheels.

[0010] Further, the plurality of universal ball bearings and the plurality of unidirectional wheels are slidably arranged on the upper side of the mobile take-up seat.

[0011] The automatic material taking and take-up machine has the advantages that the automatic material taking and take-up machine is provided with a servo motor, a small electric push rod, a bending fixing seat, a rotating disc, an oval shaft, a line winding drum, a fixing disc, a sponge placing seat, a mobile seat, a connecting disc, a bearing seat, a stepped cylinder and an electric telescopic rod, and the device has a reasonable structure, good practicability, a non-contact automatic material taking structure, automatic taking of a line wheel, no manual operation, time and labor saving and high safety. BRIEF DESCRIPTION OF DRAWINGS

[0012] Other features, objects and advantages of the present application will become more apparent from the following detailed description of non-limiting embodiments, made with reference to the accompanying drawings:

[0013] Fig. 1 It is a whole structure perspective view of the automatic material taking and take-up machine;

[0014] Fig. 2 It is an enlarged view of the fixing disc of the automatic material taking and take-up machine;

[0015] Fig. 3 It is another side view of the stepped cylinder of the automatic material taking and take-up machine.

[0016] In the drawings: 1-mobile take-up seat, 2-push-pull handle, 3-servo motor, 4-small electric push rod, 5-bending fixing seat, 6-rotating disc, 7-push hole, 8-oval shaft, 9-line winding drum, 10-fixing disc, 11-universal ball bearing, 12-sponge placing seat, 13-mobile base, 14-mobile seat, 15-connecting disc, 16-bearing seat, 17-stepped cylinder, 18-electric telescopic rod, 19-fixing strip, 20-optical rod wire arrangement device. Detailed Implementation

[0017] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0018] Please see Figs. 1-3 This utility model provides a technical solution: an automatic take-up and take-up machine, including a movable take-up seat 1, a bending and fixing seat 5, a sponge placement seat 12, and a movable seat 14. A servo motor 3 is installed through the left side of the movable take-up seat 1. Two small electric push rods 4 are installed inside the left side of the movable take-up seat 1. The bending and fixing seat 5 is fixed inside the left end of the movable take-up seat 1. A rotating disk 6 is rotatably arranged at the upper end of the bending and fixing seat 5. An elliptical shaft 8 is horizontally fixed at the middle of the right end of the rotating disk 6. A winding drum 9 is sleeved on the outside of the elliptical shaft 8. A fixing disk 10 is longitudinally fixed at the left end of the winding drum 9. A fixing strip 19 is longitudinally fixed at the upper right side of the movable take-up seat 1. An electric telescopic rod 18 is installed through the left side of the plate 19. A connecting plate 15 is installed at the movable end of the electric telescopic rod 18. The movable seat 14 is fixed to the lower end of the connecting plate 15. A bearing seat 16 is installed at the left end of the connecting plate 15. A stepped cylinder 17 is rotatably installed inside the bearing seat 16. A movable base plate 13 is fixed to the lower side of the left end of the movable seat 14. A sponge placement seat 12 is provided at the upper end of the movable base plate 13. A bare rod cable guide 20 is installed on the left side of the rear end of the movable take-up seat 1. This design solves the problem that the original device required manual operation when removing the wound wire spool. Because the wound wire spool is heavy, manual removal is time-consuming and laborious, and safety also needs to be improved.

[0019] As the first embodiment of this utility model: casters are installed around the lower end of the movable cable retractor 1, and a push-pull handle 2 is provided on the upper left side of the movable cable retractor 1. The added push-pull handle 2 and the casters facilitate the overall movement of the device. The two small electric push rods 4, servo motor 3, electric telescopic rod 18, and bare rod cable guide 20 are all connected to an external PID controller via wires. The added small electric push rods 4, servo motor 3, electric telescopic rod 18, and bare rod cable guide 20 are all existing mature equipment, and their principles will not be described in detail.

[0020] The shaft end of the servo motor 3 is fixed with the rotating disc 6, the side surface of the rotating disc 6 is provided with a plurality of push holes 7, the specifications of the plurality of push holes 7 are matched with the specifications of the movable ends of the two small electric push rods 4, when the movable ends of the two small electric push rods 4 pass through two push holes 7, the movable ends of the two small electric push rods 4 push the fixed disc 10 and the line winding drum 9 to move rightwards.

[0021] As a second embodiment of the utility model: when the line winding drum 9 is outside the elliptical shaft 8, the left side of the fixed disc 10 is attached to the rotating disc 6, the connecting disc 15 is covered outside the right end of the elliptical shaft 8, and the left end of the connecting disc 15 is attached to the right side of the line winding drum 9, then the silk thread is wound around the line winding drum 9 through the light pole wire arranging device 20, the servo motor 3 is started to perform the winding operation, first, the servo motor 3 drives the rotating disc 6 to rotate, then the rotating disc 6 drives the elliptical shaft 8, the line winding drum 9 and the fixed disc 10 to rotate, and forces the stepped cylinder 17 to rotate in the bearing seat 16, when the line winding drum 9 completes the winding, the servo motor 3 is stopped, then the rotating disc 6 is slightly rotated by hand, the movable ends of the two small electric push rods 4 are opposite to the two push holes 7, the movable ends of the two small electric push rods 4 are controlled to stretch rightwards, and the movable end of the electric telescopic rod 18 is controlled to retract rightwards by the external PID controller, in the process, the movable ends of the two small electric push rods 4 pass through the two push holes 7 to push the fixed disc 10 and the line winding drum 9 rightwards, the fixed disc 10 and the line winding drum 9 are separated from the right side of the elliptical shaft 8, at the same time, the movable end of the electric telescopic rod 18 drives the connecting disc 15, the stepped cylinder 17 and the moving seat 14 to move rightwards (in the process, the moving base 13 and the sponge placing seat 12 also move rightwards), until the left end of the connecting disc 15 is separated from the right side of the elliptical shaft 8, and the fixed disc 10 and the line winding drum 9 are completely pushed out from the right side of the elliptical shaft 8, the fixed disc 10 and the line winding drum 9 directly fall on the sponge placing seat 12, which is quick and convenient, and has high safety.

[0022] The basic principle and main features of the present application and the advantages of the present application are shown and described above. For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.

[0023] In addition, it should be understood that, although the present application is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be properly combined to form other embodiments that those skilled in the art can understand.

Claims

1. An automatic material taking and winding machine, comprising a moving winding seat (1), a bending fixing seat (5), a sponge placing seat (12) and a moving seat (14), characterized in that: The servo motor (3) is installed on the left side of the mobile take-up seat (1), two small electric push rods (4) are installed on the left side of the mobile take-up seat (1), the bending fixing seat (5) is fixed on the left end of the mobile take-up seat (1), and the rotating disc (6) is rotatably arranged on the upper end of the bending fixing seat (5). The oval shaft (8) is fixed on the right end of the rotating disc (6), the line winding cylinder (9) is arranged on the outer sleeve of the oval shaft (8), the fixed disc (10) is fixed on the left end of the line winding cylinder (9), the fixed strip plate (19) is fixed on the right side of the upper end of the mobile take-up seat (1), the electric telescopic rod (18) is installed on the left side of the fixed strip plate (19), the connecting disc (15) is installed on the movable end of the electric telescopic rod (18), the mobile seat (14) is fixed on the lower end of the connecting disc (15), the bearing seat (16) is installed on the left end of the connecting disc (15), the stepped cylinder (17) is rotatably arranged in the bearing seat (16), the mobile bottom plate (13) is fixed on the left end of the lower side of the mobile seat (14), the sponge placing seat (12) is arranged on the upper end of the mobile bottom plate (13), and the light rod wire arranging device (20) is installed on the left side of the rear end of the mobile take-up seat (1).

2. The automatic take-up machine according to claim 1, characterized in that: The mobile take-up seat (1) is provided with the push-pull handle (2) on the left side of the upper end.

3. The automatic take-up machine according to claim 1, characterized in that: The two small electric push rods (4), the servo motor (3), the electric telescopic rod (18) and the light rod wire arranging device (20) are connected with the external PID controller through wires.

4. The automatic take-up machine according to claim 1, characterized in that: The servo motor (3) is fixed on the shaft end of the rotating disc (6), the rotating disc (6) is provided with a plurality of push holes (7) on the side surface, and the specifications of the plurality of push holes (7) are matched with the specifications of the movable ends of the two small electric push rods (4).

5. The automatic take-up machine according to claim 1, characterized in that: The mobile bottom plate (13) is provided with a plurality of universal ball bearings (11) on the lower end, and the mobile seat (14) is provided with a plurality of one-way wheels on the lower end.

6. The automatic take-up machine according to claim 5, characterized in that: The plurality of universal ball bearings (11) and the plurality of one-way wheels are slidably arranged on the upper side of the mobile take-up seat (1).