Device for quickly decomposing solid livestock and poultry manure
By designing the drive mechanism and the stirring mechanism, the problem of dry and wet material separation during the fermentation of solid livestock and poultry manure was solved, achieving rapid composting and efficient fermentation, and improving the fermentation speed and composting efficiency.
Patent Information
- Application Number
- CN202520098304.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-01-16
AI Technical Summary
In existing technologies, solid livestock and poultry manure is easily separated during fermentation, leading to the separation of dry and wet materials, which reduces the content of fermentation bacteria and the efficiency of composting.
A device for rapid composting of solid livestock and poultry manure was designed, which includes a drive mechanism and a stirring mechanism. The drive motor drives the rotating shaft to rotate, and the stirring action of the stirring rod and stirring arm realizes uniform mixing and oxygenation of dry and wet materials, thereby improving the fermentation speed.
It achieves rapid composting of solid livestock and poultry manure, improves the contact efficiency between fermentation bacteria and materials, enhances oxygen content, improves composting efficiency, and ensures the sealing and stability of the device.
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Figure CN223852508U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of livestock and poultry manure composting, in particular to a device for rapidly composting solid livestock and poultry manure. BACKGROUND
[0002] Manure composting is a process in which manure is converted into stable substances through complex biochemical reactions under the action of microorganisms. Various microorganisms are involved, including aerobic and anaerobic decomposition and other chemical changes, which are affected by temperature, humidity, ventilation, and carbon-nitrogen ratio. Common composting methods include natural, composting, and biological fermentation, which can improve soil and increase fertility. Each method has its own characteristics. Dry fermentation and wet fermentation are the two main ways of manure treatment, each with its own characteristics. Dry fermentation is suitable for areas with high population density because the low water content makes it difficult for microorganisms to produce odors. The fermentation product is solid, making it easy to store and transport at a low cost. However, the low water content limits microbial metabolism, resulting in slow fermentation that requires long periods of time in a natural state and frequent turning to prevent material clumping and uneven fermentation. Wet fermentation is the opposite. The humid environment allows microorganisms to fully contact organic matter, resulting in high enzyme activity and rapid fermentation that can be completed in a few weeks. However, the process produces a pungent odor and the product is difficult to handle and store, as harmful microorganisms can easily grow during storage.
[0003] According to the patent network publicity "a device for rapidly composting solid livestock and poultry manure (publication number: CN 220537712U; application number: 202321455068.X)", the above-mentioned application optimizes the problem of "at present, solid livestock and poultry manure is generally added to a composting pool for fermentation. When the water content is low, the solid livestock and poultry manure is not easy to uniformly bubble. When the water content is high, the livestock and poultry manure becomes too dilute and the pool bottom accumulates liquid. Static composting of livestock and poultry manure in the pool results in poor water uniformity and low fermentation efficiency". However, the composting equipment in the above-mentioned application cannot mix and stir the dry and wet materials inside the device during use. During the fermentation process, the dry material gradually floats upwards under the action of the bubbles produced during fermentation, causing the dry material to separate from the wet material, reducing the fermentation bacteria content in the dry material, and reducing the composting efficiency. UTILITY MODEL CONTENTS
[0004] The utility model aims to provide a device for rapidly composting solid livestock and poultry manure to solve the problems raised in the background art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a device for rapidly composting solid livestock and poultry manure, comprising a buried composting pool, a top cover fixedly connected to the top of the buried composting pool, a driving mechanism arranged on the left side of the buried composting pool, and a turning and stirring mechanism arranged in the buried composting pool.
[0006] The driving mechanism comprises a supporting assembly, a driving assembly and a transmission assembly, the supporting assembly is arranged on the left side of the buried composting pool, the driving assembly is arranged in the supporting assembly, and the transmission assembly is arranged on the right side of the driving assembly.
[0007] The stirring mechanism comprises a rotating assembly, a stirring assembly and a stirring assembly, the rotating assembly is arranged in the buried composting pool, the stirring assembly is arranged on the outer circle of the rotating assembly, and the stirring assembly is arranged on the outer circle of the stirring assembly.
[0008] Preferably, the supporting assembly comprises a sleeve box, the sleeve box is fixedly connected to the left side of the buried composting pool, and the left side of the sleeve box is fixedly connected with a fixed box.
[0009] Preferably, the driving assembly comprises a driving motor, the driving motor is arranged in the fixed box, the driving motor is fixedly connected to the left side of the sleeve box, the right side of the driving motor is fixedly connected with a rotating shaft, the rotating shaft is rotatably connected to the left side in the sleeve box, and the rotating shaft is rotatably connected to the left side of the buried composting pool.
[0010] Preferably, the transmission assembly comprises a sprocket one, the sprocket one is fixedly connected to the outer circle of the rotating shaft and is located in the sleeve box, the outer circle of the sprocket one is transmissionally connected with a transmission chain, and the inner circle bottom of the transmission chain is transmissionally connected with a sprocket two.
[0011] Preferably, the rotating assembly comprises a rotating shaft, the rotating shaft is fixedly connected to the inner circle of the sprocket two, the rotating shaft is rotatably connected to the left side in the sleeve box, the outer circle right side of the rotating shaft is rotatably connected with a supporting ring one, the supporting ring one is fixedly connected to the right side in the buried composting pool, the outer circle left side of the rotating shaft is rotatably connected with a supporting ring two, and the supporting ring two is fixedly connected to the left side in the buried composting pool.
[0012] Preferably, the outer circle of the supporting ring two is sleeved with a sleeve shell, the sleeve shell is fixedly connected to the left side in the buried composting pool, the right side in the sleeve shell is fixedly connected with a sealing ring, and the sealing ring is rotatably connected to the outer circle of the rotating shaft.
[0013] Preferably, the stirring assembly comprises a convex ring, the convex ring is fixedly connected to the outer circle of the rotating shaft, the outer circle of the convex ring is fixedly connected with a convex rod, and the outer circle of the convex rod is fixedly connected with a stirring rod.
[0014] Preferably, the stirring assembly comprises a fixed ring, the fixed ring is fixedly connected to the outer side of the convex rod, the outer circle of the fixed ring is rotatably connected with a supporting turntable, the supporting turntable is fixedly connected to the bottom and the front and back two sides in the buried composting pool, and the left and right sides between the supporting turntables are fixedly connected with connecting stirring arms.
[0015] Compared with the prior art, the device has the following beneficial effects:
[0016] 1. This device for rapid composting of solid livestock and poultry manure, through its drive mechanism, allows operators to simply start the drive motor to rotate the rotating shaft and agitate the composting material in the buried composting tank. The operation is simple and convenient for operators. The drive motor is connected to the rotating shaft via a transmission assembly, but the drive motor and rotating shaft are not directly connected. This ensures that disassembling or assembling the drive motor will not affect the seal between the buried composting tank and the rotating shaft, guaranteeing the device's airtightness during use.
[0017] 2. This device for rapid composting of solid livestock and poultry manure utilizes a stirring mechanism. The rotating shaft drives the stirring rod and connecting stirring arm to rotate synchronously, stirring the composting material in the buried composting tank. This ensures that the solid and wet materials in the composting material are evenly mixed, increasing the contact between the fermentation bacteria and the composting material in the buried composting tank. It also increases the oxygen content in the composting material, thereby improving the fermentation speed and composting efficiency. Furthermore, the rotating support frame is rotatably connected to the outer ring of the fixed ring to support the rotating shaft, increasing the stability of the rotating shaft during rotation and improving the stability of the stirring rod and connecting stirring arm during rotation. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a front view of the present utility model;
[0020] Figure 2 This is a front sectional view of the present invention;
[0021] Figure 3 This is a partial sectional view of the structure of this utility model;
[0022] Figure 4 for Figure 3 Enlarged schematic diagram of the structure at point A in the middle;
[0023] Figure 5 This is a schematic diagram of part of the stirring mechanism.
[0024] In the figure: 1, drive mechanism; 11, support assembly; 1101, sleeve box; 1102, fixed box; 12, drive assembly; 1201, drive motor; 1202, rotating shaft; 13, transmission assembly; 1301, chain wheel one; 1302, transmission chain; 1303, chain wheel two; 2, turning and stirring mechanism; 21, rotating assembly; 2101, rotating shaft; 2102, support ring one; 2103, support ring two; 2104, sleeve; 2105, sealing ring; 22, stirring assembly; 2201, convex ring; 2202, convex rod; 2203, stirring rod; 23, turning and stirring assembly; 2301, fixed ring; 2302, support turret; 2303, connecting stirring arm; 3, buried composting pool; 31, top cover. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0026] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood broadly, for example, can be fixed connection, or detachable connection, or integrated; can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through an intermediate medium; can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0027] The present application provides a technical solution: Embodiment one
[0028] In combination Figures 1 to 5 A device for rapid composting of solid livestock and poultry manure, comprising a buried composting pool 3, a top cover 31 is fixedly connected in the top of the buried composting pool 3, a drive mechanism 1 is arranged on the left side of the buried composting pool 3, and a turning and stirring mechanism 2 is arranged in the buried composting pool 3.
[0029] The drive mechanism 1 comprises a support assembly 11, a drive assembly 12 and a transmission assembly 13, the support assembly 11 is arranged on the left side of the buried composting pool 3, the drive assembly 12 is arranged in the support assembly 11, and the transmission assembly 13 is arranged on the right side of the drive assembly 12.
[0030] The support assembly 11 comprises a sleeve box 1101 fixedly connected to the left side of the buried composting pool 3, and a fixed box 1102 fixedly connected to the left side of the sleeve box 1101. The driving assembly 12 comprises a driving motor 1201 arranged in the fixed box 1102, and the driving motor 1201 is fixedly connected to the left side of the sleeve box 1101. The driving motor 1201 is fixedly connected to the right side of the sleeve box 1101, and the driving motor 1201 is rotatably connected to the left side of the sleeve box 1101. The driving motor 1201 is rotatably connected to the left side of the buried composting pool 3. The transmission assembly 13 comprises a chain wheel one 1301 fixedly connected to the outer circle of the driving motor 1201 in the sleeve box 1101. The chain wheel one 1301 is drivingly connected to the outer circle of the transmission chain 1302, and the transmission chain 1302 is drivingly connected to the inner circle of the chain wheel two 1303.
[0031] Further, the staff only needs to start the driving motor 1201 to drive the rotating shaft 2101 to rotate to complete the stirring of the composting material in the buried composting pool 3. The operation is simple and convenient for the staff to use. The driving motor 1201 is connected with the rotating shaft 2101 through the transmission assembly 13 to drive the rotating shaft 2101 to rotate. The driving motor 1201 and the rotating shaft 1202 are not directly connected with the rotating shaft 2101, so that the staff can disassemble the driving motor 1201 without affecting the sealing between the buried composting pool 3 and the rotating shaft 2101, thereby ensuring the sealing of the device during use. Embodiment two
[0032] Reference Figures 2 to 5 On the basis of embodiment one, it is further obtained that the stirring mechanism 2 comprises a rotating assembly 21, a stirring assembly 22 and a stirring assembly 23. The rotating assembly 21 is arranged in the buried composting pool 3. The stirring assembly 22 is arranged outside the rotating assembly 21. The stirring assembly 23 is arranged outside the stirring assembly 22.
[0033] The rotating assembly 21 comprises a rotating shaft 2101 fixedly connected to the inner ring of the chain wheel two 1303, the rotating shaft 2101 is rotatably connected to the left side in the sleeve box 1101, the outer ring of the rotating shaft 2101 is rotatably connected with the support ring one 2102, the support ring one 2102 is fixedly connected to the right side in the buried composting tank 3, the outer ring of the rotating shaft 2101 is rotatably connected with the support ring two 2103, the support ring two 2103 is fixedly connected to the left side in the buried composting tank 3, the sleeve shell 2104 is sleeved with the outer ring of the support ring two 2103, the sleeve shell 2104 is fixedly connected to the left side in the buried composting tank 3, the sealing ring 2105 is fixedly connected to the right side in the sleeve shell 2104, the sealing ring 2105 is rotatably connected to the outer ring of the rotating shaft 2101, the stirring assembly 22 comprises a convex ring 2201 fixedly connected to the outer ring of the rotating shaft 2101, the convex ring 2201 is fixedly connected with the convex rod 2202, the convex rod 2202 is fixedly connected with the stirring rod 2203, the stirring assembly 23 comprises a fixed ring 2301 fixedly connected to the outer side of the convex rod 2202, the fixed ring 2301 is rotatably connected with the support turntable 2302, the support turntable 2302 is fixedly connected to the bottom and the front and back sides of the buried composting tank 3, and the left and right sides of the support turntable 2302 are fixedly connected with the connecting stirring arm 2303.
[0034] Further, the rotating shaft 2101 rotates to drive the stirring rod 2203 and the connecting stirring arm 2303 to rotate synchronously to stir the composting material in the buried composting tank 3, so that the solid material and the wet material in the composting material are mixed uniformly, the contact between the fermentation bacteria and the composting material in the buried composting tank 3 is increased, the oxygen content in the composting material is increased, the fermentation speed of the composting material in the buried composting tank 3 is improved, the composting efficiency is improved, the support turntable 2302 is rotatably connected to the outer ring of the fixed ring 2301 to support the rotating shaft 2101, the stability of the rotating shaft 2101 during rotation is increased, and the stability of the stirring rod 2203 and the connecting stirring arm 2303 during rotation is improved.
[0035] In actual operation, when the device is used, when the composting material in the buried composting tank 3 is fermented, the staff starts the driving motor 1201 from time to time, the driving motor 1201 is started to drive the chain wheel one 1301 to rotate through the rotating shaft 1202, the chain wheel one 1301 is rotated to drive the chain wheel two 1303 to rotate through the transmission chain 1302, the chain wheel two 1303 is rotated to drive the rotating shaft 2101 to rotate, the rotating shaft 2101 is rotated to drive the stirring rod 2203 through the convex ring 2201 and the convex rod 2202, and the stirring rod 2203 is rotated to drive the connecting stirring arm 2303 to rotate through the fixed ring 2301. At this time, the stirring rod 2203 and the connecting stirring arm 2303 rotate synchronously and contact the composting material in the buried composting tank 3, and at this time, the stirring treatment of the composting material in the buried composting tank 3 is completed.
[0036] It is to be noted that, as used in this specification and the appended claims, the singular forms "a," "an," and "the" include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to "a component" can include a combination of two or more components. Additionally, the terms "comprise," "comprises," and "comprising," or any variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements is not necessarily limited to those elements, but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Furthermore, unless otherwise indicated herein, the terms "first," "second," "third," etc., are used herein merely as labels, and are not intended to impose ordinal import.
Claims
1. A device for rapid composting of solid livestock manure, comprising a buried composting tank (3), characterized in that: The top of the buried composting pool (3) is fixedly connected with a top cover (31), the left side of the buried composting pool (3) is provided with a driving mechanism (1), and the buried composting pool (3) is provided with a stirring mechanism (2). The driving mechanism (1) comprises a supporting assembly (11), a driving assembly (12) and a transmission assembly (13), the supporting assembly (11) is arranged on the left side of the buried composting pool (3), the driving assembly (12) is arranged in the supporting assembly (11), and the transmission assembly (13) is arranged on the right side of the driving assembly (12). The stirring mechanism (2) comprises a rotating assembly (21), a stirring assembly (22) and a stirring assembly (23), the rotating assembly (21) is arranged in the buried composting pool (3), the stirring assembly (22) is arranged on the outer circle of the rotating assembly (21), and the stirring assembly (23) is arranged on the outer circle of the stirring assembly (22).
2. The device for rapidly composting solid livestock manure according to claim 1, characterized in that: The supporting assembly (11) comprises a sleeve box (1101), the sleeve box (1101) is fixedly connected to the left side of the buried composting pool (3), and the left side of the sleeve box (1101) is fixedly connected with a fixed box (1102).
3. The device for rapidly composting solid livestock manure according to claim 1, characterized in that: The driving assembly (12) comprises a driving motor (1201), the driving motor (1201) is arranged in the fixed box (1102), the driving motor (1201) is fixedly connected to the left side of the sleeve box (1101), the right side of the driving motor (1201) is fixedly connected with a rotating shaft (1202), the rotating shaft (1202) is rotatably connected to the left side of the sleeve box (1101), and the left side of the buried composting pool (3) is rotatably connected to the rotating shaft (1202).
4. The device for rapidly composting solid livestock manure according to claim 1, characterized in that: The transmission assembly (13) comprises a chain wheel one (1301), the chain wheel one (1301) is fixedly connected to the outer circle of the rotating shaft (1202) and is located in the sleeve box (1101), the outer circle of the chain wheel one (1301) is transmissionally connected with a transmission chain (1302), and the inner circle of the transmission chain (1302) is transmissionally connected with a chain wheel two (1303).
5. The device for rapidly composting solid livestock manure according to claim 1, characterized in that: The rotating assembly (21) comprises a rotating shaft (2101), the rotating shaft (2101) is fixedly connected to the inner circle of the chain wheel two (1303), the rotating shaft (2101) is rotatably connected to the left side in the sleeve box (1101), the outer circle right side of the rotating shaft (2101) is rotatably connected with a supporting ring one (2102), the supporting ring one (2102) is fixedly connected to the right side in the buried composting pool (3), the outer circle left side of the rotating shaft (2101) is rotatably connected with a supporting ring two (2103), and the supporting ring two (2103) is fixedly connected to the left side in the buried composting pool (3).
6. The device for rapidly composting solid livestock manure according to claim 5, characterized in that: The outer circle of the supporting ring two (2103) is sleeved with a sleeve shell (2104), the sleeve shell (2104) is fixedly connected to the left side in the buried composting pool (3), the right side of the sleeve shell (2104) is fixedly connected with a sealing ring (2105), and the sealing ring (2105) is rotatably connected to the outer circle of the rotating shaft (2101).
7. The device for rapidly composting solid livestock manure according to claim 1, characterized in that: The stirring assembly (22) comprises a convex ring (2201) fixedly connected to the outer ring of a rotating shaft (2101), the outer ring of the convex ring (2201) is fixedly connected with a convex rod (2202), and the outer ring of the convex rod (2202) is fixedly connected with a stirring rod (2203).
8. The device for rapidly composting solid livestock manure according to claim 1, characterized in that: The stirring assembly (23) comprises a fixed ring (2301) fixedly connected to the outer side of the convex rod (2202), the outer ring of the fixed ring (2301) is rotatably connected with a support rotating frame (2302), the support rotating frame (2302) is fixedly connected to the inner bottom and the front and rear positions of the buried composting pool (3), and the left and right sides of the support rotating frame (2302) are fixedly connected with connecting stirring arms (2303).
Citation Information
Patent Citations
Device for quickly decomposing solid livestock and poultry manure
CN220537712U