Knep and short fiber tester

By introducing an opening component and a high-speed fan into the cotton nip and short fiber analyzer, the measurement error caused by dense fibers was solved, and more accurate measurement of cotton nip and short fiber content was achieved.

CN223857017UActive Publication Date: 2026-01-30SHANGHAI KANGXIN PHOTOELECTRIC INSTR CO LTD
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Patent Information

Application Number
CN202423041670.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2026-01-30
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing cotton nip and short fiber measuring instruments cannot loosen cotton fibers before measurement, resulting in excessively dense fiber segments, which affects the scanning effect of the laser sensor and causes errors in the measurement of the number of cotton nipples and the content of short fibers.

Method used

A cotton knot and short fiber measuring instrument was designed, which includes an opening component. The cotton knot is fixed by a ball screw driven by a motor and a fixing component. Combined with the airflow blown by a high-speed fan, the fiber is opened, reducing the obstruction of light by the fiber segments.

Benefits of technology

It effectively fixes cotton knots of different lengths and loosens fibers through high-speed airflow, reducing the obstruction of light by fiber segments and improving the accuracy of measuring the number of cotton knots and the content of short fibers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fiber testers, in particular to a nep and short fiber tester which comprises a testing box and mutually symmetrical connecting plates arranged on the two sides of the upper end face of the testing box, laser sensors are arranged in the middles of the upper ends of the two sets of connecting plates, and a motor is arranged on one side of the outer wall of each connecting plate. The output end of the motor is connected with a two-way lead screw, the outer wall of the two-way lead screw is sleeved with two sets of symmetrical ball screw sleeves, and the outer wall of one side of each ball screw sleeve is provided with a fixing assembly. After neps are fixed, the high-speed fan is started, high-speed airflow is blown into the air collecting cover through the air outlet pipe and blown out through the air holes formed in the upper end of the ventilation disc, the high-speed airflow blown out of the air holes can open cotton fibers, fiber sections are prevented from being too dense, and the interference amount of the fiber sections to light is increased; therefore, certain interference is caused to the determination of nep quantity and short fiber content.
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Description

TECHNICAL FIELD

[0001] The utility model relates to fiber testing instrument technical field, especially a kind of neps and short fiber testing instrument. BACKGROUND

[0002] Neps and short fiber testing instrument has important position in textile industry, it can help manufacturer accurately understand the quality condition of cotton fiber, to optimize production process, improve product quality, the instrument combines modern photoelectric technology and image processing technology, with test speed fast, high accuracy, easy operation and other advantages.

[0003] But the existing neps and short fiber testing instrument cannot open cotton fiber before testing, so in the process of scanning fiber layer with laser sensor, due to the too dense fiber section, the interference amount of fiber section to light increases, thereby causing certain interference to the determination of neps number, short fiber content. UTILITARY MODEL CONTENT

[0004] In order to overcome the defects of prior art pointed out above, the present inventors have made in-depth research, and after a lot of creative labor, the present utility model is completed.

[0005] Specifically, the technical problem to be solved by the present utility model is to provide a neps and short fiber testing instrument to solve the technical problem that the existing neps and short fiber testing instrument cannot open cotton fiber before testing, so in the process of scanning fiber layer with laser sensor, due to the too dense fiber section, the interference amount of fiber section to light increases, thereby causing certain interference to the determination of neps number, short fiber content.

[0006] To solve the above technical problems, the present utility model provides the following technical solutions:

[0007] A neps and short fiber testing instrument, comprising a testing box and a connecting plate symmetrically arranged on both sides of the upper end face of the testing box, a laser sensor is arranged in the middle of the upper end of the two connecting plates, a motor is arranged on one side of the outer wall of the connecting plate, a bidirectional screw rod is connected to the output end of the motor, two groups of ball screw sleeves are symmetrically arranged on the outer wall of the bidirectional screw rod, a fixing assembly is arranged on one side of the outer wall of the ball screw sleeve, an opening assembly is arranged in the inner cavity of the testing box, the opening assembly comprises a ventilation disc fixedly inserted into the middle of the upper end face of the testing box, a plurality of groups of air holes are uniformly arranged on the inner wall of the ventilation disc from top to bottom, a wind collecting cover is fixedly arranged at the lower end of the ventilation disc in the inner cavity of the testing box, a high-speed fan is fixedly arranged at the bottom end of the inner cavity of the testing box, and an air outlet pipe is connected to the air outlet end of the high-speed fan.

[0008] As an improved technical solution, the end of the bidirectional screw rod away from the motor is movably arranged through the connecting plate and rotationally connected with the inner wall of the connecting plate.

[0009] As an improved technical scheme, the fixed assembly comprises a fixed plate fixed to one side of the outer wall of the ball screw, two groups of first sliding rods are symmetrically fixed in the fixed plate, a sliding plate is movably sleeved on the outer wall of the upper end of the first sliding rod, and a bearing plate is fixedly sleeved on the lower end of the first sliding rod.

[0010] As an improved technical scheme, the sliding plate and the bearing plate are fixedly provided with voltage plates at one end close to each other.

[0011] As an improved technical scheme, the laser sensor further comprises a fixed sleeve fixed to the upper end face of the sliding plate, a rotating disc is movably inserted into the inner wall of the fixed sleeve, a bolt is fixedly arranged on the upper end of the rotating disc, the bolt movably penetrates through the fixed sleeve, and the bolt is threadedly connected to the upper end of the fixed plate.

[0012] As an improved technical scheme, the fixed plate is fixedly provided with a sliding sleeve at one end away from the ball screw, a second sliding rod is movably inserted into the middle end of the sliding sleeve, and the second sliding rod is fixedly connected to the inner wall of the connecting plate at both ends.

[0013] As an improved technical scheme, the wind collecting cover is in the shape of a circular truncated cone, and the radius of the upper end face of the wind collecting cover is smaller than that of the lower end face.

[0014] As an improved technical scheme, one end of the air outlet pipe away from the high-speed fan is located in the wind collecting cover.

[0015] After the above technical scheme is adopted, the beneficial effects of the present application are as follows:

[0016] 1. According to the length of the neps, the motor is started, and the two groups of ball screws are away from or close to each other, when the distance between the two groups of fixed plates is close to the length of the neps, the two ends of the neps are placed on the upper ends of the voltage plates on the upper end of the bearing plate, then the bolt is rotated downward, the bolt is rotated downward along the fixed plate, at the same time, the bolt drives the rotating disc to rotate along the inner wall of the fixed sleeve, and the rotating disc drives the fixed sleeve to move downward, so that the sliding plate is close to the bearing plate at the lower end, and the two groups of voltage plates fix the neps, so that the neps of different lengths are fixed, and subsequent opening operation is facilitated.

[0017] 2. After the neps are fixed, the high-speed fan is started, the high-speed airflow is blown into the wind collecting cover through the air outlet pipe, and is blown out through the air holes on the upper end of the air vent disc, the high-speed airflow blown out of the air holes can open the cotton fibers, avoid that the fiber sections are too dense, and increase the disturbance of the fiber sections to light, thereby avoiding the problem that the determination of the number of neps and the content of short fibers is interfered. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and all other drawings obtained by those skilled in the art without creative labor based on the embodiments of the present application also belong to the protection scope of the present application.

[0019] Figure 1 It is a whole perspective structure schematic diagram of the nub and short fiber tester of the present application;

[0020] Figure 2 It is a whole front view partial cross section perspective structure schematic diagram of the nub and short fiber tester of the present application;

[0021] Figure 3 It is an exploded perspective structure schematic diagram of the opening assembly of the nub and short fiber tester of the present application;

[0022] Figure 4 It is a fixed assembly perspective structure schematic diagram of the nub and short fiber tester of the present application.

[0023] In the figure: 1, determination box; 2, connecting plate; 3, laser sensor; 4, motor; 5, bidirectional screw rod; 6, ball screw; 7, fixed assembly; 71, fixed plate; 72, first sliding rod; 73, sliding plate; 74, bearing plate; 75, voltage sheet; 76, bolt; 77, fixed sleeve; 78, rotating disc; 8, opening assembly; 81, air disc; 82, air hole; 83, wind collecting cover; 84, high-speed fan; 85, air outlet pipe; 9, second sliding rod; 10, sliding sleeve. DETAILED DESCRIPTION

[0024] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the present application.

[0025] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between the components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications also change accordingly.

[0026] Meanwhile, the meaning of "and / or" or "said / or" appearing in the whole text is that three schemes are included, taking "A and / or B" as an example, including A scheme, or B scheme, or A and B schemes are satisfied at the same time.

[0027] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. If the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0028] like Figures 1-4 As shown in the figure, this embodiment provides a cotton nip and short fiber measuring instrument, including a measuring box 1 and two symmetrical connecting plates 2 on both sides of the upper end face of the measuring box 1. A laser sensor 3 is provided in the middle of the upper end of the two sets of connecting plates 2. A motor 4 is provided on one side of the outer wall of the connecting plate 2. A bidirectional lead screw 5 is connected to the output end of the motor 4. Two sets of symmetrical ball screw sleeves 6 are sleeved on the outer wall of the bidirectional lead screw 5. A fixing component 7 is provided on one side of the outer wall of the ball screw sleeve 6.

[0029] The end of the bidirectional lead screw 5 away from the motor 4 moves through the connecting plate 2 and is rotatably connected to the inner wall of the connecting plate 2.

[0030] The fixing component 7 includes a fixing plate 71 fixedly disposed on one side of the outer wall of the ball screw sleeve 6. Two sets of first slide rods 72 are fixedly disposed inside the fixing plate 71. A slide plate 73 is movably sleeved on the upper outer wall of the first slide rod 72. A receiving plate 74 is fixedly sleeved on the lower end of the first slide rod 72 located on the slide plate 73.

[0031] Voltage plates 75 are fixedly provided at the ends of the sliding plate 73 and the receiving plate 74 that are close to each other.

[0032] The laser sensor 3 also includes a fixed sleeve 77 fixedly disposed on the upper surface of the slide plate 73. A turntable 78 is interlocked in the inner wall of the fixed sleeve 77. A bolt 76 is fixedly disposed on the upper end of the turntable 78. The bolt 76 moves through the fixed sleeve 77 and is threaded into the middle of the upper end of the fixed plate 71.

[0033] According to the length of the neps, the motor 4 drives the bidirectional screw rod 5 to rotate, and the two groups of ball screw sleeves 6 move away from or close to each other. When the distance between the two groups of fixed plates 71 is close to the length of the neps, the sliding sleeve 10 slides along the second sliding rod 9 during the process, increasing the stability of the fixed plate 71 during the movement process. The two ends of the neps are placed on the upper end of the voltage sheet 75 on the upper end of the receiving plate 74, and then the bolt 76 is turned down. The bolt 76 rotates downward along the fixed plate 71, and at the same time, the bolt 76 drives the rotating disc 78 to rotate along the inner wall of the fixed sleeve 77, and the rotating disc 78 drives the fixed sleeve 77 to move downward, so that the sliding plate 73 moves close to the lower end of the receiving plate 74. The two groups of voltage sheets 75 fix the neps, so that the neps of different lengths can be fixed conveniently, and the subsequent opening operation is facilitated. By electrifying the voltage sheet 75, the length of the fiber is determined by measuring the voltage of the fiber at both ends through the voltage sheet 75 at both ends.

[0034] As Figures 1-4 As shown, the measuring box 1 is provided with an opening assembly 8 in the inner cavity. The opening assembly 8 includes a ventilation disc 81 fixedly inserted into the middle of the upper end face of the measuring box 1. A plurality of air holes 82 are uniformly arranged on the inner wall of the ventilation disc 81 from top to bottom. A wind collecting cover 83 is fixedly arranged at the lower end of the ventilation disc 81 in the inner cavity of the measuring box 1. A high-speed fan 84 is fixedly arranged at the bottom end of the inner cavity of the measuring box 1. The outlet end of the high-speed fan 84 is connected with an outlet pipe 85.

[0035] The wind collecting cover 83 is in the shape of a circular truncated cone, and the radius of the upper end face of the wind collecting cover 83 is smaller than the radius of the lower end face of the wind collecting cover 83.

[0036] The end of the outlet pipe 85 away from the high-speed fan 84 is located in the wind collecting cover 83.

[0037] After the neps are fixed, the high-speed fan 84 is started, and high-speed airflow is blown into the wind collecting cover 83 through the outlet pipe 85 and blown out through the air holes 82 at the upper end of the ventilation disc 81. The high-speed airflow blown out of the air holes 82 can open the cotton fibers, avoid the fibers being too dense, and increase the amount of light blocked by the fibers, thereby causing certain interference to the determination of the number of neps and the content of short fibers. The design of the wind collecting cover 83, which is narrow at the top and wide at the bottom, can make the airflow entering the wind collecting cover 83 more concentrated to one end of the ventilation disc 81, so that the airflow is more concentrated and the blowing effect is better. After blowing, the laser sensor 3 can be started to generate corresponding signals according to the passing cotton layer, and the content of neps in the cotton layer and the classification of neps according to size and category can be obtained by processing these signals.

[0038] It should be understood that the use of these embodiments is by way of illustration only and is not intended to limit the scope of the present application. In addition, it should also be understood that, after reading the technical content of the present application, those skilled in the art can make various modifications, modifications and / or variations to the present application, and all of these equivalent forms also fall within the protection scope defined by the claims attached to the present application.

Claims

1. A nep and flyer tester comprising a testing box (1) and a connecting plate (2) arranged symmetrically on both sides of the upper end surface of the testing box (1), characterized in that: The middle part of the upper end of the connecting plate (2) is provided with a laser sensor (3), one side of the outer wall of the connecting plate (2) is provided with a motor (4), the output end of the motor (4) is connected with a bidirectional screw rod (5), the outer wall of the bidirectional screw rod (5) is sleeved with two groups of ball silk sleeves (6) which are symmetrical to each other, one side of the outer wall of the ball silk sleeve (6) is provided with a fixing assembly (7), the inner cavity of the measuring box (1) is provided with an opening assembly (8), the opening assembly (8) comprises a ventilation disc (81) fixedly inserted into the middle part of the upper end face of the measuring box (1), a plurality of groups of air holes (82) are uniformly formed in the inner wall of the ventilation disc (81) from top to bottom, the lower end of the ventilation disc (81) is fixedly provided with a wind collecting cover (83) in the inner cavity of the measuring box (1), and the bottom end of the inner cavity of the measuring box (1) is fixedly provided with a high-speed fan (84), and the air outlet end of the high-speed fan (84) is connected with an air outlet pipe (85).

2. A nep and flyer tester according to claim 1, characterized in that: The end of the bidirectional screw rod (5) away from the motor (4) passes through the connecting plate (2) and is rotationally connected with the inner wall of the connecting plate (2).

3. A nep and flyer tester according to claim 1, wherein: The fixing assembly (7) comprises a fixed plate (71) fixedly arranged on one side of the outer wall of the ball silk sleeve (6), two groups of first sliding rods (72) are fixedly arranged in the fixed plate (71), a sliding plate (73) is movably sleeved on the outer wall of the upper end of the first sliding rod (72), and a bearing plate (74) is fixedly sleeved on the lower end of the sliding plate (73).

4. A nep and flyer tester according to claim 3, wherein: The end of the sliding plate (73) and the bearing plate (74) close to each other is fixedly provided with a voltage sheet (75).

5. A nep and flyer tester according to claim 3, wherein: The laser sensor (3) further comprises a fixed sleeve (77) fixedly arranged on the upper end face of the sliding plate (73), a turntable (78) is movably inserted into the inner wall of the fixed sleeve (77), a bolt (76) is fixedly arranged on the upper end of the turntable (78), the bolt (76) movably passes through the fixed sleeve (77), and the bolt (76) is threadedly connected in the middle part of the upper end of the fixed plate (71).

6. A nep and flyer tester according to claim 3, wherein: The end of the outer wall of the fixed plate (71) away from the ball silk sleeve (6) is fixedly provided with a sliding sleeve (10), the second sliding rod (9) is movably inserted into the middle end of the sliding sleeve (10), and the two ends of the second sliding rod (9) are fixedly connected with the inner wall of the connecting plate (2).

7. The nep and flyer tester of claim 1, wherein: The wind collecting cover (83) is in the shape of a circular truncated cone, and the radius of the upper end face of the wind collecting cover (83) is smaller than that of the lower end face of the wind collecting cover (83).

8. The nep and flyer tester of claim 1, wherein: The end of the air outlet pipe (85) away from the high-speed fan (84) is located in the wind collecting cover (83).