Automatic monitoring device and system for hollow pier and intelligent hollow pier

By installing acoustic detection components and a central control platform on hollow piers, the problems of safety hazards and high costs in existing technologies have been solved, enabling automated and real-time identification and monitoring of internal defects, thus improving the safety and accuracy of detection.

CN223857136UActive Publication Date: 2026-01-30CHINA RAILWAY SHENYANG BUREAU GRP CO LTD CHANGCHUN HIGH-SPEED RAILWAY INFRASTRUCTURE SECTION +1
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Patent Information

Application Number
CN202520181553.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-05
Publication Date
2026-01-30
Estimated Expiration
2035-02-05

AI Technical Summary

Technical Problem

Existing hollow pier inspection equipment requires personnel to enter the interior for inspection, which poses safety hazards and is costly. Ground-penetrating radar cannot achieve real-time monitoring and is difficult to detect internal defects such as tiny cracks.

Method used

An acoustic detection assembly, including acoustic sensors fixed to the inner and outer walls of the hollow pier, combined with a coupling structure and a central control platform, is used to achieve automatic monitoring, reduce manual intervention, and identify internal defects.

Benefits of technology

It improves the safety and accuracy of detection, reduces the consumption of manpower and material resources, and enables real-time monitoring and rapid detection of the interior of hollow piers, and can identify defects such as tiny cracks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a hollow pier automatic monitoring device and a system thereof, and an intelligent hollow pier, the automatic monitoring device comprises a sound wave detection assembly, the sound wave detection assembly comprises at least two sound wave sensors, each sound wave sensor comprises a sound wave emitter and a sound wave receiver, sound waves transmitted by the sound wave transmitter of one sound wave sensor can be received by the sound wave receiver of any other sound wave sensor; the sonic sensors are fixedly arranged on the inner wall and / or the outer wall of the hollow pier according to a specific arrangement mode and are used for detecting internal defects of the hollow pier; a coupling structure is arranged at the connecting part of the sonic sensor and the flat wall surface and / or the curved wall surface of the hollow pier; the automatic monitoring device for the hollow pier is arranged on the hollow pier in advance, the detection work of the hollow pier can be completed without entering the hollow pier by an operator, and the arranged sound wave detection assembly can detect and identify tiny gaps or other internal defects which are not easy to find in the hollow pier. And the detection accuracy of the hollow pier is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to hollow pier defect detection technical field especially relates to a kind of hollow pier automatic monitoring device and its system, wisdom hollow pier. BACKGROUND

[0002] In the construction process of railway or bridge, pier as basic building support structure, its load-bearing performance is often closely related to structural strength, in recent years, with the continuous development of engineering construction technology, hollow pier structure is applied in construction process in large quantities, compared with solid pier structure, in the case of playing the same load-bearing effect, hollow pier is less material, construction period is shorter, so hollow pier has wide application scenarios.

[0003] In the later maintenance process, since hollow pier body plays an important bottom support role, therefore, the structure of hollow pier needs to be detected periodically, to prevent hollow pier from appearing crack, corrosion, deformation and other diseases, so as to affect the structural strength of hollow pier.

[0004] The detection equipment under prior art when detecting, personnel enter the inside of hollow pier through the access hole, can carry out the repair work of hollow pier after installing and debugging corresponding detection equipment, access hole is generally arranged at the middle or upper position of hollow pier, personnel need to enter access hole by means of external ladder, therefore, detection operation has certain security risk, the size of access hole is generally set smaller, and it is inconvenient for personnel to carry equipment in and out;The existing hollow pier detection equipment generally uses geological radar to detect the defect inside structure, but the use cost of geological radar is higher, and it is inconvenient for daily detection, and geological radar cannot be installed in hollow pier for real-time monitoring.

[0005] Therefore, a kind of hollow pier automatic monitoring device and its system, wisdom hollow pier are needed, which can not only reduce the security risk of personnel detection operation process, but also can realize the daily monitoring of hollow pier, and ensure that it can detect and identify the disease and defect inside hollow pier. CONTENT OF UTILITY MODEL

[0006] Therefore, the utility model embodiment provides a kind of hollow pier automatic monitoring device to eliminate or improve one or more defects in prior art.

[0007] The utility model discloses an automatic monitoring device of hollow pier in one aspect, the automatic monitoring device includes acoustic wave detection subassembly, acoustic wave detection subassembly includes at least two acoustic wave sensors, each acoustic wave sensor includes acoustic wave emitter and acoustic wave receiver, and the acoustic wave of acoustic wave emitter of a acoustic wave sensor can be received by the acoustic wave receiver of any other acoustic wave sensor, each acoustic wave sensor is fixedly arranged on the inner wall and / or outer wall of hollow pier according to specific arrangement mode for detecting the internal defect of hollow pier, the connecting portion of acoustic wave sensor and the flat wall surface and / or curved wall surface of hollow pier is provided with coupling structure.

[0008] In some embodiments of the utility model, the acoustic wave detection assembly includes: a top acoustic wave sensor group, including a plurality of top acoustic wave sensors arranged in a ring shape and installed at the same horizontal height, the top acoustic wave sensor is installed on the inner wall of the hollow pier through a downward inclined support, the downward inclined support is configured so that the detection direction of the top acoustic wave sensor is downward; a middle acoustic wave sensor group, including at least one ring of multiple middle acoustic wave sensors arranged in a ring shape, the multiple middle acoustic wave sensors in the same ring are installed at the same horizontal height, the middle acoustic wave sensor is installed on the inner wall of the hollow pier through a centering support, the centering support is configured so that the detection direction of the middle acoustic wave sensor is transverse horizontal; the interval height of middle acoustic wave sensors in different rings is configured to enable adjacent acoustic wave sensors to receive the acoustic wave signals emitted by each other; a bottom acoustic wave sensor group, including a plurality of bottom acoustic wave sensors arranged in a ring shape and installed at the same horizontal height, the bottom acoustic wave sensor is installed on the inner wall of the hollow pier through an upward inclined support, the upward inclined support is configured so that the detection direction of the bottom acoustic wave sensor is upward.

[0009] In some embodiments of the utility model, the same ring of acoustic wave sensors is provided with four, respectively located in the middle position of two flat sections and two arc sections of the hollow pier.

[0010] In some embodiments of the utility model, the bracket of the acoustic wave sensor has a mounting plate, the acoustic wave sensor is fixedly connected to one side of the mounting plate, the other side of the mounting plate is used for contacting the coupling structure and the inner wall of the hollow pier; the mounting plate has a plurality of mounting holes for being fixed on the hollow pier through threaded fasteners; according to the mounting position of the acoustic wave sensor, the mounting plate selects a flat plate or an arc-shaped plate, the arc-shaped plate has the same curvature as the arc section of the hollow pier.

[0011] In some embodiments of the utility model, the automatic monitoring device further includes a central control platform, the central control platform is arranged at the access hole position of the hollow pier, the central control platform includes a signal processor and a controller, the controller and the processor are both arranged inside the central control platform, the controller and the signal processor are connected with each other through wires, and the signal processor and each acoustic wave sensor are connected with each other through wires.

[0012] In some embodiments of the utility model, the automatic monitoring device further includes at least one image collector, and the image collector is configured to collect images at a set time or based on a control instruction of the automatic monitoring device.

[0013] In some embodiments of the utility model, the number of image collectors is one, and the image collector is fixedly connected to the middle part of the top surface of the hollow pier.

[0014] In some embodiments of the utility model, the number of image collectors is two or more, the image collectors are fixedly connected to the side surface of the inner wall of the hollow pier, the installation heights of the image collectors in the vertical direction are uniformly distributed, and the image collectors in different horizontal directions are distributed in a staggered manner.

[0015] In some embodiments of the utility model, the automatic monitoring device further includes a lighting lamp, the lighting lamp is arranged at the top surface and / or the inner wall position of the hollow pier, and the lighting lamp is configured to illuminate when the image collector is working and to be turned off when the image collector is turned off.

[0016] In some embodiments of the utility model, the automatic monitoring device further includes an energy supplement device and an energy storage device, the energy supplement device is a solar panel and / or a wind turbine arranged at the outer wall of the hollow pier, the solar panel is fixedly installed at the sunny side of the outer wall of the hollow pier, and the wind turbine is fixedly installed at the windward side, and the energy storage device includes a storage battery arranged inside the central control platform, the energy supplement device and the energy storage device are connected with each other through wires, or the energy supplement device and the central control platform are connected with each other through wires.

[0017] The utility model also provides a hollow pier automatic monitoring system, which comprises the hollow pier automatic monitoring device, and further comprises a remote server for remote control, a display for displaying detection data and information, and a storage for storing detection data.

[0018] The utility model further provides a smart hollow pier, which comprises the hollow pier automatic monitoring device and a hollow pier body.

[0019] The beneficial effects that can be obtained by the hollow pier automatic monitoring device and the intelligent hollow pier according to the embodiments of the utility model comprise at least:

[0020] The hollow pier automatic monitoring device in the embodiments of the utility model is prearranged on the hollow pier, and the detection work on the hollow pier can be completed without the need for the operating personnel to enter the inside of the hollow pier during detection, and the hollow pier automatic monitoring device is provided with a sound wave detection assembly, which can detect and identify the tiny gap or other internal defects that are not easy to find in the inside of the hollow pier, and the accuracy of the hollow pier defect detection is improved.

[0021] The additional advantages, objects, and features of the utility model will be partially described in the following description, and will become partially obvious to those skilled in the art after studying the following part, or can be known according to the practice of the utility model. The objects and other advantages of the utility model can be realized and obtained through the structures specifically indicated in the description and the drawings.

[0022] Those skilled in the art will understand that the objects and advantages that can be realized by the utility model are not limited to the above specific description, and the above and other objects that can be realized by the utility model will be more clearly understood according to the following detailed description. BRIEF DESCRIPTION OF DRAWINGS

[0023] The drawings described herein are used to provide further understanding of the utility model, constitute a part of the present application, and do not constitute a limitation on the utility model. The components in the drawings are not drawn to scale, but are only used to show the principles of the utility model. In order to facilitate the showing and describing some parts of the utility model, the corresponding parts in the drawings can be enlarged, that is, can become larger than other components in the exemplary device actually manufactured according to the utility model. In the drawings:

[0024] Figure 1 It is a structural schematic view of the hollow pier automatic detection device in an embodiment of the utility model.

[0025] Figure 2 It is a structural schematic view of the hollow pier automatic detection device in an embodiment of the utility model. Figure 1 It is a local enlarged view of the A area in the middle.

[0026] Figure 3 It is a structural schematic view of the sound wave sensor in an embodiment of the utility model.

[0027] Figure 4 It is an installation schematic view of the sound wave detection assembly and the hollow pier in an embodiment of the utility model.

[0028] Figure 5 It is a schematic view of the arrangement mode of the sound wave sensor in one circle of the hollow pier in an embodiment of the utility model.

[0029] Figure 6 Figure 1 is a schematic diagram of an embodiment of the hollow pier automatic monitoring device.

[0030] Reference signs:

[0031] 1, hollow pier automatic monitoring device; 11, sound wave detection assembly; 111, sound wave sensor; 111-1, sound wave transmitter; 111-2, sound wave receiver; 111-A, top sound wave sensor; 111-B, middle sound wave sensor; 111-C, bottom sound wave sensor; 112, downward inclined support; 113, centering support; 114, upward inclined support; 115, mounting plate; 115-1, mounting hole; 12, coupling structure; 13, central control platform; 131, signal processor; 132, controller; 14, image collector; 15, illuminating lamp; 16, energy compensator; 17, energy storage device;

[0032] 2, hollow pier; 21, straight section; 22, arc section. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical scheme and advantages of the present application clearer, the following will further describe the present application in conjunction with embodiments and drawings. Herein, the illustrative embodiments of the present application and their descriptions are used to explain the present application, but not as a limitation of the present application.

[0034] Herein, it also needs to be explained that, in order to avoid the present application being obscured by unnecessary details, only the structures and / or processing steps closely related to the scheme according to the present application are shown in the drawings, and other details not closely related to the present application are omitted.

[0035] It should be emphasized that the term "comprise / comprising" as used herein means the presence of a stated feature, element, step or component, but does not preclude the presence or addition of one or more other features, elements, steps or components.

[0036] Herein, it also needs to be explained that, if not specially stated, the term "connection" as used herein can not only mean direct connection, but also mean indirect connection with an intermediate.

[0037] In the following, the embodiments of the present application will be described with reference to the drawings. In the drawings, the same reference signs represent the same or similar parts, or the same or similar steps.

[0038] In order to solve the problem that the small gap inside the hollow pier is not easy to be found in the prior art, and the cost of using the geological radar for detection is high and is not convenient for daily detection, and the problem that the existing hollow pier detection device needs the operator to enter the inside of the hollow pier through the inspection opening, and the detection device needs to be installed or debugged on site before the detection operation can be carried out, which not only has a large workload but also has a certain safety hazard.

[0039] The utility model provides a kind of hollow pier automatic monitoring device, unlike the detection mode that operator enters the inside of hollow pier in prior art, the hollow pier automatic monitoring device of the utility model is set in advance on hollow pier, can realize online monitoring function, according to need daily or every interval a period of time timing detection, or according to weather condition, special event etc.

[0040] On the one hand, the utility model embodiment provides a kind of hollow pier automatic monitoring device, as shown in Figure 1 And Figure 2 As shown, the automatic monitoring device includes a sound wave detection component 11, the sound wave detection component 11 includes at least two sound wave sensors 111, each sound wave sensor 111 includes a sound wave transmitter 111-1 and a sound wave receiver 111-2, and the sound wave transmitted by the sound wave transmitter 111-1 of one sound wave sensor 111 can be received by the sound wave receiver 111-2 of any other sound wave sensor 111, the sound wave sensor 111 transmits a sound wave signal of a specific frequency to the outside when the sound wave transmitter 111-1 is working, and receives a corresponding sound wave signal when the sound wave receiver 111-2 is working;Each of the sound wave sensors 111 is fixedly arranged on the inner wall and / or outer wall of the hollow pier 2 according to a specific arrangement, for detecting defects inside the hollow pier 2;The connecting part of the sound wave sensor 111 and the flat wall and / or curved wall of the hollow pier 2 is provided with a coupling structure 12.

[0041] The coupling structure 12 is used to improve the detection accuracy and stability, which is used to fill the small gap between the acoustic wave sensor 111 and the hollow pier 2, isolate the air, reduce the energy loss of the acoustic wave signal in the transmission process, and enable the acoustic wave to propagate smoothly, thereby improving the accuracy of the acoustic wave sensor 111 when measuring. For example, the coupling structure 12 can be selected from special adhesives, concrete and the like.

[0042] The hollow pier automatic monitoring device in the above embodiment is pre-installed on the hollow pier, and the detection work of the hollow pier can be completed by controlling the automatic monitoring device by the staff at a remote end. The worker does not need to climb into the high hollow pier during detection, which not only avoids the safety hidden trouble in the operation process, but also reduces the workload of the detection operation. The automatic monitoring device can also detect and identify the small defects in the hollow pier that are not easy to find, especially the internal cracks that have a greater impact on the structure of the hollow pier, which can be accurately identified and detected, and is conducive to improving the accuracy of the hollow pier defect detection. The setting position of the acoustic wave sensor 111 can include the following embodiments according to the inside and outside of the hollow pier.

[0043] In the first embodiment, the top acoustic wave sensor 111-A and the bottom acoustic wave sensor 111-C can be arranged on the inside of the hollow pier, and the middle acoustic wave sensor 111-B can be arranged on the outside of the hollow pier. For example, when the hollow pier structure between the top acoustic wave sensor 111-A and the middle acoustic wave sensor 111-B needs to be detected, the acoustic wave transmitter 111-1 of the top acoustic wave sensor 111-A sends an acoustic wave signal to the middle acoustic wave sensor 111-B below it, and the acoustic wave signal is received by the acoustic wave receiver 111-2 of the middle acoustic wave sensor 111-B after propagating through the hollow pier structure, or the acoustic wave transmitter 111-1 of the middle acoustic wave sensor 111-B sends an acoustic wave signal to the top acoustic wave sensor 111-A above it, and the acoustic wave signal is received by the acoustic wave receiver 111-2 of the top acoustic wave sensor 111-A after propagating through the hollow pier. By comparing the transmission and reception time of the acoustic wave signal or analyzing the waveform change of the acoustic wave signal, it can be determined whether there is an internal defect such as a crack, a cavity, water ingress, etc. The principle is that when the acoustic wave signal propagating in the hollow pier passes through a structure defect such as a crack, a cavity or liquid water, the propagation speed and acoustic energy of the acoustic wave signal will change greatly due to the change of the medium type. By comparing the normal acoustic wave propagation data with the detected acoustic wave data, it can be determined whether the hollow pier has a defect, and the type of the defect can be further determined by analyzing the acoustic wave signal.

[0044] In the second embodiment, the top acoustic wave sensor 111-A, the bottom acoustic wave sensor 111-C, and the middle acoustic wave sensor 111-B can all be located inside the hollow pier. For example, when it is necessary to detect the hollow pier structure between the top acoustic wave sensor 111-A and the middle acoustic wave sensor 111-B, the acoustic wave transmitter 111-1 of the top acoustic wave sensor 111-A sends an acoustic wave signal to the hollow pier structure. The acoustic wave signal propagates obliquely downwards, and after reaching the outer wall of the hollow pier, the acoustic wave is reflected and received by the acoustic wave receiver 111-2 of the middle acoustic wave sensor 111-B. By filtering and analyzing the received acoustic wave signal, it can be determined whether there are defects inside the hollow pier structure.

[0045] In the third embodiment, the top acoustic wave sensor 111-A, the bottom acoustic wave sensor 111-C, and the middle acoustic wave sensor 111-B can all be located on the outside of the hollow pier. For example, when it is necessary to detect the hollow pier structure between the bottom acoustic wave sensor 111-C and the middle acoustic wave sensor 111-B, the acoustic wave transmitter 111-1 of the bottom acoustic wave sensor 111-C sends an acoustic wave signal to the hollow pier structure. The acoustic wave signal propagates obliquely upward. After reaching the inner wall of the hollow pier, the acoustic wave is reflected and received by the acoustic wave receiver 111-2 of the middle acoustic wave sensor 111-B. By filtering and analyzing the received acoustic wave signal, it can be determined whether there are defects inside the hollow pier structure.

[0046] In the above embodiments, the advantage of setting acoustic wave sensors 111 on both the inner and outer walls of the hollow pier is that during the detection process, the acoustic wave signal propagates along an inclined straight line, and there is less refraction or reflection along the propagation path. Therefore, the waveform noise of the acoustic wave signal received by the acoustic wave sensor 111 is low, it is not easily interfered with, and the data is easy to analyze and calculate. The advantage of setting the acoustic wave sensors 111 on the inner side of the hollow pier is that it can reduce the influence of the external environment on the acoustic wave sensors 111, which is conducive to extending the service life of the sensors and improving their durability. The advantage of setting the acoustic wave sensors 111 on the outer side of the hollow pier is that the sensors are easy to install and wire. When it is necessary to replace the sensors, it is not necessary to enter the interior of the hollow pier. They can be replaced directly from the outside, avoiding the safety hazards of working in a dark and confined space.

[0047] In some embodiments, such as Figure 1As shown, the acoustic wave detection assembly 11 includes a top acoustic wave sensor group comprising a plurality of top acoustic wave sensors 111-A arranged in a ring shape at the same horizontal height, the top acoustic wave sensors 111-A are installed on the inner wall of the hollow pier 2 through a downward inclined bracket 112, the downward inclined bracket 112 is configured so that the detection direction of the top acoustic wave sensor 111-A is downward, the downward inclined bracket 112 includes a fixed plate and a downward inclined connecting rod, the fixed plate is fixedly installed on the hollow pier 2, one end of the downward inclined connecting rod is connected with the fixed plate, and the other end is connected with the top acoustic wave sensor 111-A, the downward inclined connecting rod has a downward inclined angle, and the top acoustic wave sensor 111-A is arranged obliquely on the hollow pier 2, so that the acoustic wave signals between the top acoustic wave sensor group and the middle acoustic wave sensor group can be directly received without reflection and refraction, and the contact end face of the top acoustic wave sensor 111-A is provided as an inclined surface structure, which can better fit the surface of the hollow pier 2 and facilitate the conduction of acoustic waves.

[0048] The middle acoustic wave sensor group comprises at least one ring of multiple middle acoustic wave sensors 111-B arranged in a ring shape, and the multiple middle acoustic wave sensors 111-B in the same ring are installed at the same horizontal height, and the middle acoustic wave sensors 111-B are installed on the inner wall of the hollow pier 2 through a centering bracket 113, and the centering bracket 113 is configured so that the detection direction of the middle acoustic wave sensor 111-B is transversely horizontal; the centering bracket 113 includes two groups of fixed plates and connecting rods arranged on the upper side and the lower side of the middle acoustic wave sensor, respectively, the upper side connecting rod is downwardly arranged with the fixed plate, and the lower side connecting rod is upwardly arranged with the fixed plate, so that the middle acoustic wave sensor 111-B connected with the two connecting rods is stably in contact with the hollow pier 2, and the detection direction of the middle acoustic wave sensor 111-B is transversely horizontal, and since the middle acoustic wave sensor 111-B has a larger detection angle, it can simultaneously receive and transmit acoustic wave signals of the upper part and the lower part, therefore, the transversely arranged middle acoustic wave sensor group can simultaneously receive acoustic wave signals of the top acoustic wave sensor group and the bottom acoustic wave sensor group, and can also simultaneously transmit acoustic wave signals to the top acoustic wave sensor group and the bottom acoustic wave sensor group, which is conducive to realizing detection of the overall structure of the hollow pier, including but not limited to this, for a hollow pier with a higher height, the distance between the top acoustic wave sensor 111-A and the bottom acoustic wave sensor 111-C and the middle acoustic wave sensor 111-B is farther, and due to the range limitation of the detection angle of the middle acoustic wave sensor 111-B, the acoustic wave signals of the top and bottom parts need to be received after multiple reflections or refractions, therefore, the middle acoustic wave sensor group can be provided with multiple rings of middle acoustic wave sensors 111-B at different height positions, wherein the interval height of the middle acoustic wave sensors 111-B in different rings is configured to enable adjacent rings of acoustic wave sensors 111 to receive acoustic wave signals transmitted by each other, and the two acoustic wave sensor groups of adjacent rings can be arranged on the inner side or the outer side of the hollow pier.

[0049] The bottom acoustic wave sensor group comprises a plurality of bottom acoustic wave sensors 111-C arranged in a ring shape at the same horizontal height, and the bottom acoustic wave sensors 111-C are installed on the inner wall of the hollow pier 2 through an upward inclined support 114, the upward inclined support 114 is configured such that the detection direction of the bottom acoustic wave sensor 111-C is upward, the upward inclined support 114 comprises a fixed plate and an upward inclined connecting rod, the fixed plate is fixedly installed on the hollow pier 2, one end of the upward inclined connecting rod is connected with the fixed plate, and the other end is connected with the bottom acoustic wave sensor 111-C, the upward inclined connecting rod has an upward inclined angle, and the bottom acoustic wave sensor 111-C is arranged in an inclined manner on the hollow pier 2, so that the bottom acoustic wave sensor group and the middle acoustic wave sensor group can receive or send acoustic wave signals to each other, and the contact end surface of the bottom acoustic wave sensor 111-C is provided in a beveled structure, which is also conducive to the conduction of acoustic waves.

[0050] In the detection process, the detection position of the acoustic wave sensor 111 can include the following embodiments according to the setting height, for example, in an embodiment, the top acoustic wave sensor 111-A sends an acoustic wave signal to the middle acoustic wave sensor 111-B, which can detect the structure of the hollow pier between the top acoustic wave sensor group and the middle acoustic wave sensor group; the middle acoustic wave sensor 111-B sends an acoustic wave signal to the bottom acoustic wave sensor 111-C, which can detect the structure of the hollow pier between the bottom acoustic wave sensor group and the middle acoustic wave sensor group; and at least two acoustic wave sensors 111 are controlled to work to detect the structure of the hollow pier at different heights and positions.

[0051] In another embodiment, the acoustic wave transmitter 111-1 of the acoustic wave sensor 111 emits an acoustic wave signal to the hollow pier, the acoustic wave signal reflects to generate a echo after reaching the wall surface of the hollow pier, and the echo is received by the acoustic wave receiver 111-2 of the same acoustic wave sensor 111, which can detect the internal defects of the hollow pier around the installation position of the acoustic wave sensor 111, and one acoustic wave sensor 111 is controlled to emit and receive the acoustic wave signal to realize single-point detection of the hollow pier.

[0052] In the detection process, in order to ensure the accuracy of the detection result, the above-mentioned various detection methods can be cooperated with each other to perform multiple acoustic wave detections in different directions on the same area of the hollow pier, for example, after the top acoustic wave sensor 111-A and the middle acoustic wave sensor 111-B detect that the upper structure of the hollow pier has internal defects, the acoustic wave detector 111 arranged at the upper position is controlled to perform single-point detection in sequence to determine the specific position and size of the internal defects, the detection results of multiple detection data can be verified with each other, so that the detection result is comprehensively judged, which is conducive to improving the accuracy and reliability of the detection result.

[0053] In some embodiments, asFigure 5 and Figure 6 As shown, four acoustic sensors 111 are arranged in the same circle, located in the middle of the two straight sections 21 and the two arc sections 22 of the hollow pier 2, respectively. Alternatively, the acoustic sensors 111 can also be arranged at both ends of the straight section 21 of the hollow pier 2, or six acoustic sensors 111 can be arranged in the same circle. The number and arrangement of the acoustic sensors 111 are adjusted according to the actual hollow pier structure and usage scenario. Since the hollow pier is often reinforced with steel bars to improve its overall structural strength, the dense steel bars will affect the propagation of sound waves. Therefore, when setting up the acoustic sensors 111, direct contact with the steel bars should be avoided. At the same time, the number of acoustic sensors 111 should be appropriately increased for hollow pier sections with dense steel bars to reduce the impact of the steel bars on the propagation of sound waves.

[0054] In some embodiments, such as Figure 3 and Figure 4 As shown, the sensor bracket has a mounting plate 115, and the acoustic sensor 111 is fixedly connected to one side of the mounting plate 115. The other side of the mounting plate 115 is used to contact the coupling structure 12 and the inner wall of the hollow pier. The mounting plate 115 has multiple mounting holes 115-1 for fixing to the hollow pier with threaded fasteners. The transceiver end of the acoustic sensor 111 is directly mounted on the hollow pier through the mounting plate 115, which is beneficial to the propagation of acoustic waves inside the hollow pier and improves the stability of the sensor bracket. Depending on the installation position of the acoustic sensor 111, its mounting plate 115 can be a flat plate or an arc-shaped plate. The arc-shaped plate has the same curvature as the arc-shaped segment 22 of the hollow pier 2. For example, if the acoustic sensor 111 is installed on the straight segment 21 of the hollow pier 2, its mounting plate 115 can be a flat plate, which can fit against the straight wall surface of the hollow pier 2; if the acoustic sensor 111 is installed on the arc-shaped segment 22 of the hollow pier 2, its mounting plate 115 can be an arc-shaped plate, which can fit against the arc-shaped segment 22 of the hollow pier 2. As one possible approach, since the arc angle of the arc-shaped segment at different positions of the hollow pier may vary, the arc-shaped mounting plate 115 can be set as a metal sheet structure with certain bending deformation characteristics, making the applicability of the arc-shaped mounting plate 115 better and its installation position on the hollow pier more flexible and varied.

[0055] In some embodiments, such as Figure 1 As shown, the automatic monitoring device also includes a central control platform 13, which is located at the maintenance port of the hollow pier 2. The central control platform 13 is located at the maintenance port to facilitate the equipment debugging and installation by the staff.

[0056] The central control platform 13 comprises a signal processor 131 and a controller 132, the controller 132 is arranged inside the central control platform 13, and the controller 132 and the signal processor 131 are connected with each other through wires, and the signal processor 131 and each acoustic wave sensor 111 are connected with each other through wires. The control and calculation equipment of the hollow pier automatic monitoring device is arranged inside the central control platform 13, the signal processor 131 inside the central control platform 13 is used for connecting with the acoustic wave sensor 111 on the hollow pier, transmitting and collecting the transmitted or received acoustic wave signals, the signal processor 131 can also control the acoustic wave sensors 111 at different positions to transmit or receive acoustic wave signals according to a predetermined program, and the controller 132 arranged inside the central control platform 13 is used for calculating and analyzing the detection data and results.

[0057] In some embodiments, as shown in Figure 1 The automatic monitoring device further comprises at least one image collector 14, which is configured to collect images at a set time or based on the control instruction of the automatic monitoring device. In a normal state, the image collector 14 is in a standby state to reduce unnecessary power consumption. The image collector 14 can be set to a timing mode, and when the timer reaches the set time, the image collector 14 changes from the standby state to the working state to start image detection, and after reaching the predetermined working time, the image collector 14 changes to the standby state to stop image detection. The image collector 14 can also be set to an instruction mode, and after receiving the working instruction of the automatic monitoring device, the image collector 14 changes from the standby state to the working state to perform image detection at all times until the stop instruction is received, and the image collector 14 changes to the standby state to stop working. It can be understood that the above-mentioned image collector 14 does not perform image collection work at all times, but starts to work only when the automatic monitoring device has image detection requirements, which can reduce power consumption.

[0058] In some embodiments, the number of image collectors 14 is set to one, and the image collector 14 is fixedly connected to the middle part of the top surface of the hollow pier 2, so that the detection angle of the image collector 14 can cover as large an area of the inner wall of the hollow pier 2 as possible. In addition, a wide-angle lens can be installed to improve the detection angle of the image collector 14, so as to expand the detection range of the image collector 14.

[0059] In some embodiments, the number of image collectors 14 is set to two or more, the image collectors 14 are fixedly connected with the side of the inner wall of the hollow pier 2, the installation height of each image collector 14 in the vertical direction is uniformly distributed, each image collector 14 in different horizontal directions is distributed in a staggered manner, and the plurality of image collectors 14 are arranged in a multi-level staggered manner on the inner wall of the hollow pier. By reasonably utilizing the detection visual angle of each image collector 14, the visual dead angle in the detection can be avoided, the visual full coverage of the image collector 14 on the inner wall of the hollow pier is facilitated, and the accuracy and reliability of the image collector 14 detection are improved. The above-mentioned image collector can adopt a visual monitoring camera or a smart camera, which can perform visual detection on the inner wall of the hollow pier. In use, it is selected according to the actual use scene or operation cost.

[0060] In some embodiments, the automatic monitoring device further comprises a lighting lamp 15 arranged at the top surface and / or the inner wall of the hollow pier. The lighting lamp 15 is configured to illuminate when the image collector 14 is working and to extinguish when the image collector 14 is turned off. The lighting lamp 15 can be arranged adjacent to the image collector 14 to provide illumination for the visual detection of the image collector 14. The working mode of the lighting lamp 15 is configured to be turned on or off simultaneously with the image collector 14. The lighting lamp 15 can provide brightness compensation for the above-mentioned image collector 14 to ensure that the shooting content is clear and obvious. For the image collector 14 with night vision function, the lighting lamp 15 can not be arranged. However, the cost of the image collector 14 with night vision function is relatively high compared with the ordinary image collector 14. In installation, the cost and actual situation can be considered for selection.

[0061] In some embodiments, as shown in Figure 1 The automatic monitoring device further comprises a power compensator 16 and an energy storage device 17. The construction environment of the above-mentioned hollow pier 2 is generally an open field environment. For the hollow pier automatic monitoring device 1, it is not only difficult to be powered by the power grid alone, but also has a high cost, and also increases the burden of the power grid and has adverse effects. Therefore, based on the installation environment of the automatic monitoring device, the power compensator 16 can be a solar panel arranged outside the hollow pier in a sunny environment. The solar panel is fixedly installed on the sunny side of the outer wall of the hollow pier to absorb more sunlight and generate more electric energy. In an environment with sufficient wind energy resources, the power compensator 16 can also be a wind turbine arranged outside the hollow pier. The wind turbine is fixedly installed on the windward side of the outer wall of the hollow pier to collect more wind energy.

[0062] The energy accumulator 17 comprises a battery arranged inside the central control platform 13, the energy compensator 16 and the energy accumulator 17 are connected with each other through wires, or the energy compensator 16 and the central control platform 13 are connected with each other through wires, the energy compensator 16 can indirectly or directly provide electric energy for the automatic monitoring device, the energy compensator 16 can first store electric energy inside the energy accumulator 17, and then the energy accumulator 17 supplies electric energy to the automatic monitoring device, and when the energy accumulator 17 is in a full power state, the energy compensator 16 can directly supply electric energy to the automatic monitoring device. The arrangement of the energy compensator 16 and the energy accumulator 17 can realize independent power supply of the automatic monitoring device, and is favorable for reducing installation difficulty of the automatic monitoring device to reduce installation cost.

[0063] In another aspect, the utility model embodiment further provides a hollow pier automatic monitoring system, which is based on the above-mentioned hollow pier automatic monitoring device 1, and further comprises a remote server for remote control, a display for displaying detection data and information, and a storage for storing detection data. When detecting, a worker can control the automatic monitoring device on the hollow pier through the remote server to complete the detection work of the hollow pier structure, and can also predict and monitor the health condition of the hollow pier in advance through a big data model. The worker can directly observe the historical change data of the detection through the display, so as to intuitively understand the change trend of the data. The detection data and results can be archived and managed through the storage, so as to facilitate subsequent data tracing and reading.

[0064] In still another aspect, the utility model embodiment further provides a smart hollow pier, which comprises the above-mentioned hollow pier automatic monitoring device and a hollow pier body. When detecting, the worker does not need to enter the inside of the smart hollow pier to operate, but can automatically complete the detection work of the hollow pier through remote control. Meanwhile, the worker can also give an early warning and automatically monitor the health condition of the hollow pier through the intelligent tool of the remote server, which is favorable for reducing the work burden of the worker. The above-mentioned smart hollow pier can also realize the early perception of the defects of the hollow pier, repair the defects of the hollow pier in the early stage, which is favorable for guaranteeing the structural strength of the hollow pier and reducing the influence of the related diseases on the hollow pier.

[0065] According to the technical scheme of the hollow pier automatic monitoring device 1 and the system thereof and the smart hollow pier in the utility model embodiment, the following beneficial effects can be realized:

[0066] (1) The hollow pier automatic monitoring device is provided with a sound wave sensor, which can timely detect and identify the internal damage of the hollow pier, which is favorable for reducing the detection level of the internal defects of the hollow pier and improving the detection accuracy of the internal wall defects of the hollow pier.

[0067] (2) The hollow pier automatic monitoring device is prearranged in the interior of the hollow pier, so that the staff can complete the detection work of the hollow pier without entering the interior, and safety of the detection work and work efficiency are improved.

[0068] (3) The hollow pier automatic monitoring device adopts automatic control, so that the hollow pier can be detected at any time, and automatic monitoring of the hollow pier is facilitated.

[0069] (4) The coupling structure of the hollow pier automatic monitoring device can make the sound wave sensor and the hollow pier mutually adhere, and the sound wave signal of the sound wave sensor is beneficial to being transmitted to the hollow pier.

[0070] (5) The image collector of the hollow pier automatic monitoring device can quickly detect the surface defects of the inner wall of the hollow pier, so that the detection content of the hollow pier automatic monitoring device is more perfect.

[0071] Those of ordinary skill in the art will appreciate that the various exemplary components, systems and methods described herein described in connection with the embodiments of the application can be implemented as hardware, software, or a combination thereof. The choice of hardware or software implementation depends on the particular application and design constraints imposed on the particular application. Skilled artisans can use various methods to implement the described functions using hardware, software or a combination thereof, without departing from the scope of the application. When implemented in hardware, it can be, for example, an electronic circuit, an application specific integrated circuit (ASIC), appropriate firmware, a plug-in, a functional card, etc. When implemented in software, the elements of the application are programs or code segments used to perform the required tasks. The programs or code segments can be stored in a machine-readable medium or transmitted through a data signal carried in a carrier wave on a transmission medium or communication link.

[0072] It should be clear that the application is not limited to the specific configurations and processes described above and shown in the drawings. For the sake of brevity, detailed descriptions of known methods are omitted here. In the above embodiments, several specific steps are described and shown as examples. However, the method process of the application is not limited to the specific steps described and shown, and those skilled in the art can make various changes, modifications and additions, or change the order of the steps, after understanding the spirit of the application.

[0073] In the present application, the features described and / or exemplified for one embodiment can be used in the same way or in a similar way in one or more other embodiments, and / or in combination with or instead of the features of other embodiments.

[0074] The above merely describes preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the embodiments of the present application can be variously changed and modified. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A hollow pier automatic monitoring device, characterized in that, The automatic monitoring device comprises a sound wave detection assembly (11), the sound wave detection assembly (11) comprises at least two sound wave sensors (111), each of the sound wave sensors (111) comprises a sound wave transmitter (111-1) and a sound wave receiver (111-2), and the sound wave transmitter (111-1) of one sound wave sensor (111) can send a sound wave that can be received by the sound wave receiver (111-2) of any other sound wave sensor (111); each of the sound wave sensors (111) is arranged in a ring shape and is fixedly arranged on the inner wall and / or the outer wall of the hollow pier (2) to detect internal defects of the hollow pier. The connecting part of the sound wave sensor (111) and the flat wall surface and / or the curved wall surface of the hollow pier (2) is provided with a coupling structure (12).

2. The hollow pier automatic monitoring device according to claim 1, characterized in that, The sound wave detection assembly (11) comprises: a top sound wave sensor group comprising a plurality of top sound wave sensors (111-A) arranged in a ring shape and installed at the same horizontal height, the top sound wave sensors (111-A) being installed on the inner wall of the hollow pier (2) through a downward inclined support (112), the downward inclined support (112) being configured such that the detection direction of the top sound wave sensors (111-A) is downward; a middle sound wave sensor group comprising a plurality of middle sound wave sensors (111-B) arranged in a ring shape, the plurality of middle sound wave sensors (111-B) in the same ring being installed at the same horizontal height, the middle sound wave sensors (111-B) being installed on the inner wall of the hollow pier (2) through a centering support (113), the centering support (113) being configured such that the detection direction of the middle sound wave sensors (111-B) is transversely horizontal; the interval height of the middle sound wave sensors (111-B) in different rings is configured to enable the sound wave sensors (111) in adjacent rings to receive the sound wave signals transmitted by each other; a bottom sound wave sensor group comprising a plurality of bottom sound wave sensors (111-C) arranged in a ring shape and installed at the same horizontal height, the bottom sound wave sensors (111-C) being installed on the inner wall of the hollow pier (2) through an upward inclined support (114), the upward inclined support (114) being configured such that the detection direction of the bottom sound wave sensors (111-C) is upward.

3. The hollow pier automatic monitoring device according to claim 2, characterized in that, The sound wave sensors (111) in the same ring are provided in four, which are located at the middle positions of the two flat sections (21) and the two arc sections (22) of the hollow pier (2).

4. The hollow pier automatic monitoring device according to claim 3, characterized in that, The support of the sound wave sensor (111) has a mounting plate (115), the sound wave sensor (111) is fixedly connected to one side of the mounting plate (115), the other side of the mounting plate (115) is used to contact the coupling structure (12) and the inner wall of the hollow pier (2); the mounting plate (115) has a plurality of mounting holes (115-1) for being fixed to the hollow pier through threaded fasteners; According to the mounting position of the sound wave sensor (111), the mounting plate (115) is selected to be a flat plate or an arc-shaped plate, the arc-shaped plate has the same curvature as the arc-shaped section of the hollow pier.

5. The hollow pier automatic monitoring device according to claim 1, characterized in that, The automatic monitoring device further comprises a central control platform (13) arranged at the position of the inspection opening of the hollow pier; The central control platform (13) comprises a signal processor (131) and a controller (132), both of which are arranged inside the central control platform (13), the controller (132) and the signal processor (131) are connected with each other through wires, and the signal processor (131) is connected with each acoustic wave sensor (111) through wires.

6. The hollow pier automatic monitoring device according to claim 1, characterized in that, The automatic monitoring device further comprises at least one image collector (14) configured to collect images at a set time or based on the control instruction of the automatic monitoring device; The number of the image collector (14) is one, and the image collector (14) is fixedly connected to the middle part of the top surface of the hollow pier (2); or The number of the image collector (14) is two or more, and the image collector (14) is fixedly connected to the side surface of the inner wall of the hollow pier (2), the installation heights of the image collectors (14) in the vertical direction are uniformly distributed, and the image collectors (14) in different horizontal directions are distributed in a staggered manner.

7. The automatic monitoring device for the hollow pier according to claim 6, characterized in that The automatic monitoring device further comprises a lighting lamp (15) arranged at the position of the top surface and / or the inner wall of the hollow pier, the lighting lamp (15) is configured to be illuminated when the image collector (14) is working and turned off when the image collector (14) is turned off.

8. The automatic monitoring device for the hollow pier according to claim 5, characterized in that The automatic monitoring device further comprises an energy supplement device (16) and an energy storage device (17), the energy supplement device (16) is a solar panel and / or a wind turbine arranged at the outer wall of the hollow pier, the solar panel is fixedly installed at the sunny side of the outer wall of the hollow pier, and the wind turbine is fixedly installed at the windward side; The energy storage device (17) comprises a storage battery arranged inside the central control platform (13), the energy supplement device (16) and the energy storage device (17) are connected with each other through wires, or the energy supplement device (16) and the central control platform (13) are connected with each other through wires.

9. A hollow pier automatic monitoring system, characterized in that, The automatic monitoring system for the hollow pier comprises the automatic monitoring device (1) for the hollow pier according to any one of claims 1-8, a remote server for remote control, a display for displaying detection data and information, and a storage for storing detection data.

10. A smart hollow pier, characterized by, The automatic monitoring system for the hollow pier comprises the automatic monitoring device (1) for the hollow pier according to any one of claims 1-8 and the hollow pier body.