Dish cleaning, air-drying and atomizing cleaning machine
By combining spraying, air drying, and atomization cleaning methods, the problems of incomplete dish cleaning and bacterial invasion are solved, achieving efficient cleaning and disinfection effects and improving the cleanliness and safety of the dishes.
Patent Information
- Application Number
- CN202423317586.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing technologies do not thoroughly clean plates, leaving water stains after cleaning and failing to effectively prevent bacterial invasion, and they also lack disinfection measures.
It adopts a combination of spraying, air drying and atomization cleaning methods, and uses components such as spray pumps, fans and atomizing pumps to achieve efficient cleaning and disinfection. High-pressure atomization releases negative ions to decompose dirt and grease through electrostatic reaction.
It achieves efficient cleaning and drying of plates, has a disinfection function, and improves cleanliness and safety of use.
Smart Images
Figure CN223860817U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a plate washing, drying, and atomizing cleaning machine, belonging to the field of cleaning machines. Background Technology
[0002] Food is the most important thing for people. At present, my country is a major importer and exporter of food. Plates are needed in all walks of life, such as eating, transporting or processing food. Plates are recycled and cleaned after use so that they can be reused in the future.
[0003] However, currently, the cleaning of plates is done manually in a simple way, which is not thorough. Moreover, water stains are left after washing, and bacteria cannot be prevented from entering while waiting for them to dry. Furthermore, there are no disinfection measures in place. Summary of the Invention
[0004] Based on the problems described in the background, the present invention aims to solve the following problems: providing a dish washing and drying atomizing cleaning machine that addresses the issues of incomplete cleaning, water stains after cleaning, inability to prevent bacterial invasion while waiting for drying, and the lack of disinfection measures.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A dish washing, drying, and atomizing cleaning machine is provided, comprising a base frame, a spray chamber, a drying chamber, an atomizing chamber, a water tank, a driven component, a driven component, a conveying component, a spray component, an atomizing component, a steam pipe, a spray pump, a fan, an air blowing pipe, an atomizing pump, a rinsing pump, and an electrical control box. The spray chamber, drying chamber, and atomizing chamber are respectively installed on the base frame. Two sets of water tanks are installed below the spray chamber and inside the base frame, and one set of water tanks is installed below the atomizing chamber and inside the base frame. The driven component and the driven component are respectively installed at both ends of the base frame and in the interlayer between the spray chamber and the atomizing chamber and the base frame. The conveying component is installed on the base frame and simultaneously passes through the spray chamber, drying chamber, and atomizing chamber. The bottom of the unit cooperates with the driven and active components. The spray assembly is installed inside the spray chamber, and the atomizing assembly is installed inside the atomizing chamber. The steam pipe is located inside the base frame and between the two sets of water tanks below the spray chamber, connecting the two sets of water tanks to the external steam pipe. The spray pump is located below the spray chamber and inside the base frame, and the spray pump is connected to the spray assembly and one of the sets of water tanks below the spray chamber. The fan is located below the drying chamber and inside the base frame. The air blowing pipe is located near the fan and connects the fan to the drying chamber. The atomizing pump is located below the atomizing chamber and inside the base frame, and the atomizing pump is connected to the atomizing assembly and the water tank below the atomizing chamber. The rinsing pump is located on one side of the other set of water tanks below the spray chamber, and is connected to this set of water tanks and the spray assembly. The electrical control box is installed on one side of the base frame.
[0006] Preferably, the driven assembly includes a driven bearing housing, a driven sprocket, and a driven shaft. Two sets of driven bearing housings are mounted on the interlayer of the base frame, and a driven shaft is connected between the two sets of driven bearing housings. Two sets of driven sprockets are mounted on the driven shaft.
[0007] Preferably, the active component includes an active bearing housing, an active sprocket, an active shaft, a motor, and a motor protective housing. Two sets of active bearing housings are mounted on the interlayer of the base frame. An active shaft is installed between the two sets of active bearing housings and extends through one of the active bearing housings. Two sets of active sprockets are installed on the active shaft between the two sets of active bearing housings. The active shaft extending through one of the active bearing housings is connected to a motor, and the motor is also provided with a motor protective housing.
[0008] Preferably, the conveying assembly includes a chain track, a conveying chain, and a pressure bar. The chain track, the conveying chain, and the pressure bar all penetrate the bottom of the spray chamber, the drying chamber, and the atomizing chamber. The conveying chain is installed inside the chain track. The pressure bar is installed above the chain track by connecting the walls of the spray chamber, the drying chamber, and the atomizing chamber, and a gap is left between the pressure bar and the chain track.
[0009] Preferably, the spray assembly includes a main spray pipeline, a clamp connecting pipe, a spray pipe, a spray port, and a main flushing pipeline. The main spray pipeline is connected to a spray pump, the clamp connecting pipe is installed on the main spray pipeline, each set of clamp connecting pipes is connected to and installed with a spray pipe, and each spray pipe is provided with a spray port. The main flushing pipeline is connected to a flushing pump and is provided with a spray port.
[0010] Preferably, the atomizing component includes an atomizing main pipeline, an atomizing clamp connecting pipe, an atomizing pipe, and an atomizing nozzle. The atomizing main pipeline is connected to an atomizing pump. The atomizing clamp connecting pipe is installed on the atomizing main pipeline. Each atomizing pipe is connected to and installed with an atomizing pipe, and the atomizing pipe is a closed loop. Each atomizing pipe is provided with an atomizing nozzle.
[0011] Preferably, each end of the spray chamber, drying chamber and atomizing chamber is provided with a door curtain.
[0012] Preferably, the fan is provided in 2-5 groups.
[0013] Preferably, the driving sprocket and the driven sprocket are the same and in the same horizontal position.
[0014] Preferably, the conveyor chain is provided with a stack head, and the conveyor chain connects the driving sprocket and the driven sprocket.
[0015] Working principle: An empty plate is placed into the driven assembly. The motor of the driving assembly drives the driving sprocket to rotate. Under the action of the conveyor chain of the conveyor assembly, the driven sprocket also rotates, and the conveyor chain begins to move. Under the action of the pressure rod, the plate is stably placed on the conveyor chain and moves forward through the stack on the conveyor chain into the spray chamber. Under the control of the electrical control box, the spray pump, blower, atomizing pump, and rinsing pump start to operate. Due to the presence of steam pipes, the steam pipes heat the two sets of water tanks below the spray chamber. Then, the hot water is flushed out through the spray assembly by the spray pump and rinsing pump. The main spray pipeline is equipped with multiple sets of spray... After the plates are thoroughly sprayed by the shower pipes and spray ports, they are rinsed clean through the spray ports on the main rinsing line. The plates then enter the drying chamber, where a blower circulates air throughout the drying chamber via the air duct, ensuring the plates are completely dry. They then enter the atomization chamber, where the atomizing pump sprays water at high pressure through the atomizing pipes and nozzles of the atomizing component. The atomization process releases a large number of negative ions, generating an electrostatic reaction within the cleaning chamber. This helps to refine and decompose the dirt and grease particles adhering to the plate surface, reducing their viscosity. Finally, the plates exit from the active component, completing the entire cleaning process.
[0016] The beneficial effects of this utility model are:
[0017] 1. The fan will quickly evaporate the moisture on the plate, further improving the cleanliness and hygiene of the plate.
[0018] 2. High-pressure water output and high-frequency resonance disrupt the structure of water molecules and produce an atomization effect. This atomization process releases a large number of negative ions, generating an electrostatic reaction in the cleaning chamber, which helps to refine and decompose dirt and grease particles attached to the surface of the plate, reducing their viscosity.
[0019] 3. The combination of spraying, air drying and atomization methods ensures more thorough cleaning and disinfection.
[0020] 4. It achieves efficient cleaning and drying of plates, while also having a disinfection function, improving the cleanliness and safety of the plates. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the structure of this utility model;
[0022] Figure 2 This is a front view of the present utility model;
[0023] Figure 3 This is a schematic diagram of the internal structure of this utility model;
[0024] Figure 4 This is a front view of the internal structure of this utility model;
[0025] Figure 5 This is a schematic diagram of the driven component.
[0026] Figure 6 This is a schematic diagram of the active component.
[0027] Figure 7 This is a schematic diagram of the transmission component.
[0028] Figure 8 This is a schematic diagram of the spray assembly.
[0029] Figure 9 This is a schematic diagram of the atomizing component.
[0030] In the diagram: 1 is the base frame; 2 is the spray chamber; 3 is the drying chamber; 4 is the atomizing chamber; 5 is the water tank; 6 is the driven component; 7 is the driving component; 8 is the conveying component; 9 is the spray component; 10 is the atomizing component; 11 is the steam pipe; 12 is the spray pump; 13 is the fan; 14 is the air blowing pipe; 15 is the atomizing pump; 16 is the rinsing pump; 17 is the electrical control box; 601 is the driven bearing housing; 602 is the driven sprocket; 603 is the driven shaft; 701 is the driving shaft. 702 is the drive sprocket; 703 is the drive shaft; 704 is the motor; 705 is the motor protective housing; 801 is the chain track; 802 is the transmission chain; 803 is the pressure rod; 901 is the main spray pipeline; 902 is the clamp connecting pipe; 903 is the spray pipe; 904 is the spray port; 905 is the main flushing pipeline; 1001 is the main atomizing pipeline; 1002 is the atomizing clamp connecting pipe; 1003 is the atomizing pipe; 1004 is the atomizing nozzle. Detailed Implementation
[0031] The embodiments of this utility model will be further described below with reference to the accompanying drawings:
[0032] Example 1
[0033] like Figure 1-4As shown, this utility model includes a base frame 1, a spray chamber 2, a drying chamber 3, an atomizing chamber 4, a water tank 5, a driven component 6, a driven component 7, a conveying component 8, a spraying component 9, an atomizing component 10, a steam pipe 11, a spray pump 12, a fan 13, a blowing pipe 14, an atomizing pump 15, a rinsing pump 16, and an electrical control box 17. The spray chamber 2, the drying chamber 3, and the atomizing chamber 4 are respectively installed on the base frame 1. Two sets of water tanks 5 are installed below the spray chamber 2 and inside the base frame 1, and one set of water tanks 5 is installed below the atomizing chamber 4 and inside the base frame 1. The driven component 6 and the driven component 7 are respectively installed at both ends of the base frame 1 and in the interlayer between the spray chamber 2, the atomizing chamber 4, and the base frame 1. The conveying component 8 is installed on the base frame 1 and is located at and penetrates the bottom of the spray chamber 2, the drying chamber 3, and the atomizing chamber 4, and cooperates with the driven component 6 and the driven component 7. The spray assembly 9 is installed inside the spray chamber 2, the atomizing assembly 10 is installed inside the atomizing chamber 4, the steam pipe 11 is located inside the base frame 1 and between the two sets of water tanks 5 below the spray chamber 2 and connects the two sets of water tanks 5 to the external steam pipe, the spray pump 12 is located below the spray chamber 2 and inside the base frame 1, and the spray pump 12 is connected to the spray assembly 9 and one of the sets of water tanks 5 below the spray chamber 2, the fan 13 is located below the drying chamber 3 and inside the base frame 1, the blowing pipe 14 is located near the fan 13 and connects the fan 13 and the drying chamber 3, the atomizing pump 15 is located below the atomizing chamber 4 and inside the base frame 1, and the atomizing pump 15 is connected to the atomizing assembly 10 and the water tank 5 below the atomizing chamber 4, the rinsing pump 16 is located on one side of the other set of water tanks 5 below the spray chamber 2 and connects this set of water tanks 5 to the spray assembly 9, and the electrical control box 17 is installed on one side of the base frame 1.
[0034] like Figure 5 As shown, the driven assembly 6 includes a driven bearing housing 601, a driven sprocket 602, and a driven shaft 603. Two sets of driven bearing housings 601 are mounted on the interlayer of the base frame 1, and a driven shaft 603 is connected between the two sets of driven bearing housings 601. Two sets of driven sprockets 602 are mounted on the driven shaft 603.
[0035] like Figure 6 As shown, the active component 7 includes an active bearing housing 701, an active sprocket 702, an active shaft 703, a motor 704, and a motor protective housing 705. Two sets of active bearing housings 701 are mounted on the interlayer of the base frame 1. An active shaft 703 is installed between the two sets of active bearing housings 701, and the active shaft 703 extends through one of the active bearing housings 701. Two sets of active sprockets 702 are installed on the active shaft 703 between the two sets of active bearing housings 701. The active shaft 703 extending through one of the active bearing housings 701 is connected to the motor 704. The motor 704 is also provided with a motor protective housing 705.
[0036] like Figure 7As shown, the conveying assembly 8 includes a chain track 801, a conveying chain 802, and a pressure bar 803. The chain track 801, the conveying chain 802, and the pressure bar 803 all penetrate the bottom of the spray chamber 2, the drying chamber 3, and the atomizing chamber 4. The conveying chain 802 is installed inside the chain track 801. The pressure bar 803 is installed above the chain track 801 by connecting the walls of the spray chamber 2, the drying chamber 3, and the atomizing chamber 4, and a gap is left between the pressure bar 803 and the chain track 801.
[0037] like Figure 8 As shown, the spray assembly 9 includes a main spray line 901, a clamp connecting pipe 902, a spray pipe 903, a spray port 904, and a main rinsing line 905. The main spray line 901 is connected to the spray pump 12. The clamp connecting pipe 902 is installed on the main spray line 901. Each set of clamp connecting pipes 902 is connected to and installed with a spray pipe 903. Each spray pipe 903 is provided with a spray port 904. The main rinsing line 905 is connected to the rinsing pump 16 and is also provided with a spray port 904. The plate surface is rinsed by continuous 360° high-pressure spray with multiple waves to ensure that all residues are completely removed.
[0038] There are two sets of fans 13. Normally, two sets are enough to meet the drying needs. If it is necessary to extend or speed up the drying process, more fans 13 can be added. After rinsing, the drying process begins. The moisture on the plate is quickly evaporated by the air blown by the fans 13, which further improves the cleanliness and hygiene of the plate.
[0039] like Figure 9 As shown, the atomizing component 10 includes an atomizing main pipeline 1001, an atomizing clamp connecting pipe 1002, an atomizing tube 1003, and an atomizing nozzle 1004. The atomizing main pipeline 1001 is connected to the atomizing pump 15. The atomizing clamp connecting pipe 1002 is installed on the atomizing main pipeline 1001. Each atomizing tube 1003 is connected and installed on the atomizing clamp connecting pipe 1002, and the atomizing tube 1003 is a closed loop. Each atomizing tube 1003 is provided with an atomizing nozzle 1004. Through high-pressure water output, high-frequency resonance destroys the water molecule structure and produces an atomization effect. This atomization process releases a large number of negative ions, generating an electrostatic reaction in the atomizing chamber 4, which helps to refine and decompose dirt and grease particles attached to the surface of the plate and reduce their viscosity.
[0040] To ensure safety, each end of the spray chamber 2, drying chamber 3 and atomizing chamber 4 is equipped with a door curtain, which also ensures that spraying and other operations performed inside the chambers will not cause water to splash out.
[0041] To ensure smooth transmission, the driving sprocket 702 and the driven sprocket 602 are identical and in the same horizontal position, ensuring smooth transmission.
[0042] The movement of the plates is driven by a stack on the conveyor chain 802, which is connected to the drive sprocket 702 and the driven sprocket 602 to ensure normal operation.
[0043] An empty plate is inserted into the driven assembly 6. The motor 704 of the driving assembly 7 drives the driving sprocket 702 to rotate. Under the action of the conveyor chain 802 of the conveyor assembly 8, the driven sprocket 602 also rotates. The conveyor chain 802 begins to move. Under the action of the pressure rod 803, the plate is stably placed on the conveyor chain 802 and moves forward through the stack on the conveyor chain 802, entering the spray chamber 2. Under the action of the electrical control box 17, the spray pump 12, fan 13, atomizing pump 15, and rinsing pump 16 start to operate. Due to the presence of the steam pipe 11, the steam pipe 11 heats the two sets of water tanks 5 below the spray chamber 2. Then, the hot water is flushed out through the spray assembly 9 by the spray pump 12 and the rinsing pump 16. The main spray pipeline 90 After the plate is thoroughly sprayed by multiple sets of spray pipes 903 and spray ports 904, it is rinsed clean through the spray ports 904 on the main rinsing pipeline 905. Then the plate enters the drying chamber 3. The blower 13 circulates air throughout the drying chamber 3 through the air blowing pipeline 14, and blows air to make the plate completely dry. Then it enters the atomization chamber 4. Under the action of the atomization pump 15, water is atomized and sprayed out under high pressure through the atomization pipe 1003 and atomization nozzle 1004 of the atomization component 10. The atomization process releases a large number of negative ions, which generate an electrostatic reaction in the cleaning chamber. This helps to refine and decompose the dirt and grease particles attached to the surface of the plate and reduce their viscosity. Then the plate comes out from the active component 7, completing the entire cleaning process.
Claims
1. A dish washing, drying, and atomizing cleaning machine, characterized in that, The system includes a base frame (1), a spray chamber (2), a drying chamber (3), an atomizing chamber (4), a water tank (5), a driven assembly (6), a driven assembly (7), a conveying assembly (8), a spray assembly (9), an atomizing assembly (10), a steam pipe (11), a spray pump (12), a fan (13), a blowing duct (14), an atomizing pump (15), a rinsing pump (16), and an electrical control box (17). The base frame (1) is equipped with a spray chamber (2), a drying chamber (3), and an atomizing chamber (4). In the spray chamber (2) Two sets of water tanks (5) are installed below the spray chamber (2) and inside the base frame (1). A set of water tanks (5) is installed below the atomizing chamber (4) and inside the base frame (1). The driven component (6) and the active component (7) are respectively installed at both ends of the base frame (1) and in the interlayer between the spray chamber (2) and the atomizing chamber (4) and the base frame (1). The conveying component (8) is installed on the base frame (1) and is located at and penetrates the bottom of the spray chamber (2), the drying chamber (3) and the atomizing chamber (4) and cooperates with the driven component (6) and the active component (7). The spray assembly (9) is installed inside the spray chamber (2), the atomizing assembly (10) is installed inside the atomizing chamber (4), the steam pipe (11) is located inside the base frame (1) and between the two sets of water tanks (5) below the spray chamber (2) and connects the two sets of water tanks (5) to the external steam pipe, the spray pump (12) is located below the spray chamber (2) and inside the base frame (1), and the spray pump (12) is connected to the spray assembly (9) and one of the sets of water tanks (5) below the spray chamber (2), and the fan (13) is located below the drying chamber (3). Furthermore, within the base frame (1), the air blowing pipe (14) is located near the fan (13) and connects the fan (13) and the drying chamber (3). The atomizing pump (15) is located below the atomizing chamber (4) and is also located within the base frame (1). At the same time, the atomizing pump (15) is connected to the atomizing assembly (10) and the water tank (5) below the atomizing chamber (4). The rinsing pump (16) is located on one side of another set of water tanks (5) below the spray chamber (2) and is connected to this set of water tanks (5) and the spray assembly (9). The electrical control box (17) is installed on one side of the base frame (1).
2. The dish washing, drying, and atomizing cleaning machine according to claim 1, characterized in that, The driven assembly (6) includes a driven bearing housing (601), a driven sprocket (602), and a driven shaft (603). Two sets of driven bearing housings (601) are installed on the interlayer of the base frame (1), and a driven shaft (603) is connected between the two sets of driven bearing housings (601). Two sets of driven sprockets (602) are installed on the driven shaft (603).
3. The dish washing, drying, and atomizing cleaning machine according to claim 1, characterized in that, The active component (7) includes an active bearing housing (701), an active sprocket (702), an active shaft (703), a motor (704), and a motor protective housing (705). Two sets of active bearing housings (701) are installed on the interlayer of the base frame (1). An active shaft (703) is installed between the two sets of active bearing housings (701) and the active shaft (703) extends through one of the active bearing housings (701). Two sets of active sprockets (702) are installed on the active shaft (703) between the two sets of active bearing housings (701). The active shaft (703) extending through one of the active bearing housings (701) is connected to a motor (704). The motor (704) is also provided with a motor protective housing (705).
4. The dish washing, drying, and atomizing cleaning machine according to claim 1, characterized in that, The conveying assembly (8) includes a chain track (801), a conveying chain (802), and a pressure bar (803). The chain track (801), the conveying chain (802), and the pressure bar (803) all pass through the bottom of the spray chamber (2), the drying chamber (3), and the atomizing chamber (4). The conveying chain (802) is installed inside the chain track (801). The pressure bar (803) is installed above the chain track (801) and has a gap between it and the chain track (801) by connecting the walls of the spray chamber (2), the drying chamber (3), and the atomizing chamber (4).
5. The dish washing, drying, and atomizing cleaning machine according to claim 1, characterized in that, The spray assembly (9) includes a main spray line (901), a clamp connecting pipe (902), a spray pipe (903), a spray port (904), and a main flushing line (905). The main spray line (901) is connected to the spray pump (12). The clamp connecting pipe (902) is installed on the main spray line (901). Each set of clamp connecting pipes (902) is connected to and installed with a spray pipe (903). Each spray pipe (903) is provided with a spray port (904). The main flushing line (905) is connected to the flushing pump (16), and the main flushing line (905) is provided with a spray port (904).
6. The dish washing, drying, and atomizing cleaning machine according to claim 1, characterized in that, The atomizing component (10) includes an atomizing main pipeline (1001), an atomizing clamp connecting pipe (1002), an atomizing pipe (1003), and an atomizing nozzle (1004). The atomizing main pipeline (1001) is connected to the atomizing pump (15). The atomizing clamp connecting pipe (1002) is installed on the atomizing main pipeline (1001). Each atomizing pipe (1003) is connected to and installed on the atomizing clamp connecting pipe (1002), and the atomizing pipe (1003) is a closed loop. Each atomizing pipe (1003) is provided with an atomizing nozzle (1004).
7. The dish washing, drying, and atomizing cleaning machine according to claim 1, characterized in that, Each end of the spray chamber (2), the air-drying chamber (3), and the atomizing chamber (4) is provided with a door curtain.
8. The dish washing, drying, and atomizing cleaning machine according to claim 1, characterized in that, The fan (13) is provided in 2-5 sets.
9. A dish washing, drying, and atomizing cleaning machine according to claim 2 or 3, characterized in that, The driving sprocket (702) and the driven sprocket (602) are the same and have the same horizontal position.
10. A dish washing, drying, and atomizing cleaning machine according to claim 4, characterized in that, The conveyor chain (802) is equipped with a stack head, and the conveyor chain (802) is connected to the driving sprocket (702) and the driven sprocket (602).