Refrigerant manufacturing device
By combining a high-pressure injection device and a proportioning balloon, the problems of high refrigerant preparation cost and inconvenience in manufacturing are solved, achieving the effect of rapid preparation of gaseous refrigerant at the target concentration, which is applicable to the safety improvement of air conditioning products.
Patent Information
- Application Number
- CN202422717307.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Existing refrigerant preparation methods are costly, inconvenient to manufacture, and difficult to mass-produce. In particular, the safety issues of flammable refrigerants have not been effectively resolved.
Liquid refrigerant is injected into a mixing balloon using a high-pressure suction device. After being rapidly vaporized by the mixing balloon, it is transferred to a mixing chamber. The mixing chamber is used to quickly prepare gaseous refrigerant of the target concentration. The mixing chamber is equipped with a puncture device and a fine-tuning valve to control the amount of refrigerant.
It enables the rapid and convenient preparation of large quantities of gaseous refrigerant at target concentrations, reducing the cost and time of refrigerant production and making it suitable for mass production.
Smart Images
Figure CN223861780U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of refrigerant production, in particular to a refrigerant production device. BACKGROUND
[0002] In recent years, under the guidance of the double carbon target, air conditioning enterprises have begun to actively develop air conditioning products using low GWP (Global Warming Potential) flammable refrigerants. However, due to the flammable and explosive nature of flammable refrigerants, it will have a great impact on the safety of air conditioning products, so it is necessary to add refrigerant sensors and other safety measures in air conditioning machines to detect the concentration of refrigerants in the environment.
[0003] When testing, a specific concentration of refrigerant needs to be configured. The conventional method of configuring refrigerant is to pre-configure the target concentration of gaseous refrigerant in the gas cylinder. During testing, the gaseous refrigerant is released according to the needs. However, this gaseous refrigerant configuration method still has the problems of high cost, inconvenience of production, slow process, and difficulty in mass production. CONTENT OF THE UTILITY MODEL
[0004] In view of the above problems, the present application is proposed to provide a refrigerant production device that overcomes the above problems or at least partially solves the above problems.
[0005] The refrigerant production device disclosed in the present application comprises a high-pressure suction device, a proportioning balloon and a proportioning box provided with a containing space.
[0006] The high-pressure suction device comprises a high-pressure resistant outer tube, a threaded pusher and a needle cylinder valve for preventing liquid leakage. The threaded pusher is threadedly connected with the high-pressure resistant outer tube, and one end of the threaded pusher is arranged in the high-pressure resistant outer tube. The needle cylinder valve is arranged at the suction port of the high-pressure resistant outer tube. The proportioning box is provided with a puncture device for puncturing the proportioning balloon.
[0007] When the gaseous refrigerant is produced, the high-pressure suction device injects the liquid refrigerant into the proportioning balloon, and places the proportioning balloon in the containing space.
[0008] Specifically, the suction port is also provided with a fine adjustment valve for discharging a small amount of liquid refrigerant.
[0009] Specifically, the threaded pusher comprises a threaded rod and a polytetrafluoroethylene piston. The pusher is fixedly connected with the piston. The piston is movably arranged in the high-pressure resistant outer tube, and the diameter of the piston is the same as the inner diameter of the high-pressure resistant outer tube.
[0010] Specifically, the high-pressure resistant outer tube is provided with a screw cap at one end away from the suction port, a threaded through hole of the screw cap is in communication with the inside of the high-pressure resistant outer tube, and the threaded rod is in threaded connection with the screw cap.
[0011] Specifically, the proportioning box is provided with an injection hole for injecting the liquid refrigerant, the outer wall of the proportioning box is provided with a through hole for communicating with the accommodation space, and a ball valve for opening and closing air is arranged at the through hole.
[0012] Specifically, the proportioning box is further provided with a through hole for passing through the puncture device.
[0013] Specifically, the proportioning box is provided with a box door for placing the proportioning balloon.
[0014] Specifically, the proportioning box is further provided with a gas detection port, an air outlet, a fan and a temperature and humidity detector.
[0015] The present application specifically includes the following advantages:
[0016] In the embodiment of the present application, in view of the problem of difficult preparation of liquid refrigerant in the prior art, the present application provides a scheme for transferring gaseous refrigerant into a proportioning box using a proportioning balloon, specifically: "including a high-pressure suction device, a proportioning balloon and a proportioning box provided with an accommodation space; the high-pressure suction device includes a high-pressure resistant outer tube, a threaded pusher and a needle cylinder valve for preventing liquid leakage; the threaded pusher is in threaded connection with the high-pressure resistant outer tube, and one end of the threaded pusher is arranged in the high-pressure resistant outer tube; the needle cylinder valve is arranged at the suction port of the high-pressure resistant outer tube; the proportioning box is provided with a puncture device for puncturing the proportioning balloon; when the gaseous refrigerant is prepared, the high-pressure suction device injects liquid refrigerant into the proportioning balloon, and the proportioning balloon is placed in the accommodation space", the present application uses the proportioning balloon to receive the liquid refrigerant which is rapidly vaporized, and transfers it into the proportioning box for puncturing, thereby achieving the technical effect of rapidly preparing refrigerant; the volume of the proportioning box can be selected, and replacing a large-volume proportioning box can achieve the technical effect of rapidly preparing a large amount of refrigerant. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the present application, the drawings used in the description of the present application will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0018] Fig. 1 is a high-pressure suction device structure schematic diagram of a refrigerant preparation device provided by an embodiment of the present application;
[0019] Fig. 2 is a structure diagram of a proportioning box of a refrigerant preparation device provided by an embodiment of the present application;
[0020] Explanation of reference signs:
[0021] 1, threaded rod; 2, nut; 3, needle cylinder valve; 4, fine adjustment valve; 5, box door; 6, gas detection port; 7, control button. DETAILED DESCRIPTION
[0022] In order to make the objectives, characteristics and advantages of the present application more obvious and easy to understand, the present application will be further described in detail below in combination with the drawings and specific embodiments. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present application.
[0023] The applicant found through analyzing the prior art that the conventional gas cylinder proportioning refrigerant method needs to release a large amount of gaseous refrigerant in one test due to the small volume of the gas cylinder, so the target concentration refrigerant needs to be prepared multiple times, the process is cumbersome and time-consuming; and the refrigerant is generally stored in liquid state, so it is difficult to control the release amount of the liquid refrigerant when the refrigerant is released, and the method of filling gaseous refrigerant into the gas cylinder also has the problems of high cost and difficult operation, so a device for quickly preparing a large amount of target concentration refrigerant is needed.
[0024] Reference Figs. 1-2 , a refrigerant preparation device provided by the present application is shown, which comprises a high-pressure suction device, a proportioning balloon and a proportioning box provided with a containing space;
[0025] The high-pressure suction device comprises a high-pressure resistant outer pipe, a threaded pusher and a needle cylinder valve 3 for preventing liquid leakage; the threaded pusher is threadedly connected with the high-pressure resistant outer pipe, and one end of the threaded pusher is arranged in the high-pressure resistant outer pipe; the needle cylinder valve 3 is arranged at the suction port of the high-pressure resistant outer pipe; the proportioning box is provided with a puncture device for puncturing the proportioning balloon;
[0026] When the gaseous refrigerant is prepared, the high-pressure suction device injects liquid refrigerant into the proportioning balloon, and places the proportioning balloon in the containing space.
[0027] In the embodiments of this application, addressing the problem of difficulty in producing liquid refrigerant in the prior art, this application provides a solution for transferring gaseous refrigerant to a mixing chamber using a mixing balloon, specifically: "It includes a high-pressure injection device, a mixing balloon, and a mixing chamber with a accommodating space; the high-pressure injection device includes a high-pressure resistant outer tube, a threaded propeller, and a syringe valve 3 for preventing leakage; the threaded propeller is threadedly connected to the high-pressure resistant outer tube, and one end of the threaded propeller is disposed inside the high-pressure resistant outer tube; the syringe valve 3 is disposed within the..." The high-pressure resistant outer tube has an injection port; the mixing chamber is equipped with a puncture device for puncturing the mixing balloon; when producing the gaseous refrigerant, the high-pressure injection device injects the liquid refrigerant into the mixing balloon and places the mixing balloon in the accommodating space. This application uses a mixing balloon to receive the rapidly vaporizing liquid refrigerant and transfer it to the mixing chamber before puncturing it, achieving the technical effect of rapidly producing refrigerant; the volume of the mixing chamber can be selected, and replacing it with a larger volume mixing chamber can achieve the technical effect of rapidly producing large quantities of refrigerant.
[0028] The apparatus for producing a refrigerant in this exemplary embodiment will now be described in further detail.
[0029] In embodiments of this application, the refrigerant production apparatus includes a high-pressure injection device, a mixing balloon, and a mixing chamber with a accommodating space.
[0030] The high-pressure aspiration device includes a high-pressure resistant outer tube, a threaded pusher, and a syringe valve 3 for preventing leakage; the threaded pusher is threadedly connected to the high-pressure resistant outer tube, and one end of the threaded pusher is located inside the high-pressure resistant outer tube; the syringe valve 3 is located at the aspiration port of the high-pressure resistant outer tube; the mixing tank is equipped with a puncture device for puncturing the mixing balloon.
[0031] When the gaseous refrigerant is produced, the high-pressure injection device injects the liquid refrigerant into the proportioning balloon and places the proportioning balloon in the accommodating space.
[0032] It should be noted that the high-pressure suction device of this application is in the shape of a syringe; the high-pressure resistant outer tube is made of high-pressure resistant glass, which can directly draw high-pressure liquid refrigerant and keep it in a liquid state inside the syringe; the syringe valve 3 can prevent the liquid refrigerant inside from overflowing and facilitate the transfer of liquid refrigerant.
[0033] The volume of the mixing chamber in this application can be selected according to requirements, and the target weight of the liquid refrigerant can be determined based on the volume of the mixing chamber and the required target concentration. Furthermore, the mixing chamber of this application is equipped with a door, and the containment space of the mixing chamber is sealed when the door is closed.
[0034] The required amount of refrigerant is injected into a mixing balloon using a high-pressure suction device. The liquid refrigerant inside the balloon rapidly vaporizes, inflating the balloon, which is then tied tightly. The balloon is placed in a mixing chamber, the chamber door is closed, and the balloon is punctured through a pre-drilled hole using a puncture device. The refrigerant in the mixing chamber at this point is the refrigerant of the target concentration. Therefore, the gaseous refrigerant production apparatus of this application can easily and quickly produce large quantities of refrigerant of the target concentration, making it more convenient for experimental use.
[0035] In an embodiment of this application, the suction port is further provided with a fine-tuning valve for discharging a small amount of the liquid refrigerant.
[0036] It should be noted that the fine-tuning valve can release small amounts of liquid refrigerant from the high-pressure suction device. Therefore, when the high-pressure suction device draws in an excessive amount of liquid refrigerant, the fine-tuning valve can be used to release the liquid refrigerant in small amounts multiple times, reducing the weight of the liquid refrigerant in the high-pressure suction device to the target weight.
[0037] In a complete embodiment of this application, the step of preparing a gaseous refrigerant of a target concentration includes: determining the target weight of the liquid refrigerant based on the volume of the mixing chamber and the target concentration required for the gaseous refrigerant;
[0038] Use a high-pressure suction device to draw in a sufficient target weight of liquid refrigerant;
[0039] By using a fine-tuning valve to release liquid refrigerant in small amounts and multiple times until the weight of the liquid refrigerant in the high-pressure suction device drops to the target weight;
[0040] Inject the target weight of liquid refrigerant into the mixing balloon and tie the balloon tightly.
[0041] Place the mixing balloon into the mixing box and close the mixing box;
[0042] Use a puncture device to puncture the mixing balloon through the pre-drilled hole in the mixing chamber to generate a gaseous refrigerant of the target concentration in the mixing chamber.
[0043] In an embodiment of this application, the threaded pusher includes a threaded rod 1 and a piston made of polytetrafluoroethylene. The pusher is fixedly connected to the piston, and the piston is movably disposed inside the high-pressure resistant outer tube, with the diameter of the piston being the same as the inner diameter of the high-pressure resistant outer tube.
[0044] It should be noted that the linear motion of the pusher is converted into rotational motion by the threaded pusher, so that the threaded pusher will not be pushed out of the high-pressure resistant outer tube when it is pushed by the high pressure of the internal liquid refrigerant. The choice of polytetrafluoroethylene as the piston material can also prevent the piston from deforming under high pressure.
[0045] In an embodiment of this application, a nut 2 is provided at one end of the high-pressure resistant outer tube away from the suction port. The threaded through hole of the nut 2 communicates with the interior of the high-pressure resistant outer tube, and the threaded rod 1 is threadedly connected to the nut 2.
[0046] It should be noted that the nut 2 is used to connect with the threaded rod 1, making the manufacture and assembly of the high-pressure suction device simpler.
[0047] In an embodiment of this application, the outer wall of the mixing tank is provided with a through hole for connecting the accommodating space, and a ball valve for turning off the gas is provided at the through hole.
[0048] It should be noted that the gaseous refrigerant in the mixing chamber can be discharged through the through-hole, and gas detection or extraction can also be performed through the through-hole.
[0049] In an embodiment of this application, the mixing tank is further provided with a through hole for the puncture device to pass through.
[0050] It should be noted that a silicone cap should also be installed at the through-hole, and the puncture should have a certain length.
[0051] In an embodiment of this application, the mixing box is provided with a door for placing the mixing balloon.
[0052] It should be noted that the cabinet door is also equipped with a sealing strip to prevent air leakage.
[0053] In embodiments of this application, the mixing chamber is further provided with a gas detection port, an exhaust port, a fan, and a temperature and humidity detector.
[0054] It should be noted that the gas detection port is used to detect the concentration of gaseous refrigerant in the containment space, the exhaust port and fan are used to discharge the gaseous refrigerant in the containment space, and can also be used to stir the gas in the containment space to make the gaseous refrigerant mix evenly with the other gases in the containment space; the temperature and humidity detector is used to detect the temperature and humidity inside the containment space; there are also control buttons to control the start and stop of the fan.
[0055] Although preferred embodiments of the present application have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the embodiments of the present application.
[0056] Finally, it should be noted that in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or terminal device that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or terminal device. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or terminal device that includes said element.
[0057] The above provides a detailed description of a refrigerant manufacturing apparatus provided in this application. Specific examples have been used to illustrate the principles and implementation methods of this application. The descriptions of the above embodiments are only for the purpose of helping to understand the method and core ideas of this application. At the same time, those skilled in the art will recognize that there will be changes in the specific implementation methods and application scope based on the ideas of this application. Therefore, the content of this specification should not be construed as a limitation of this application.
Claims
1. A refrigerant manufacturing apparatus for converting liquid refrigerant into gaseous refrigerant, characterized in that, Includes a high-pressure injection device, a mixing balloon, and a mixing box with a containment space; The high-pressure aspiration device includes a high-pressure resistant outer tube, a threaded pusher, and a syringe valve for preventing leakage; the threaded pusher is threadedly connected to the high-pressure resistant outer tube, and one end of the threaded pusher is located inside the high-pressure resistant outer tube; the syringe valve is located at the aspiration port of the high-pressure resistant outer tube; the mixing tank is equipped with a puncture device for puncturing the mixing balloon. When the gaseous refrigerant is produced, the high-pressure injection device injects the liquid refrigerant into the proportioning balloon and places the proportioning balloon in the accommodating space.
2. The refrigerant manufacturing apparatus according to claim 1, characterized in that, The suction port is also equipped with a fine-tuning valve for discharging small amounts of the liquid refrigerant.
3. The refrigerant manufacturing apparatus according to claim 2, characterized in that, The threaded pusher includes a threaded rod and a piston made of polytetrafluoroethylene. The pusher is fixedly connected to the piston, and the piston is movably disposed inside the high-pressure resistant outer tube. The diameter of the piston is the same as the inner diameter of the high-pressure resistant outer tube.
4. The refrigerant manufacturing apparatus according to claim 3, characterized in that, The high-pressure resistant outer tube is provided with a nut at one end away from the suction port. The threaded through hole of the nut is connected to the interior of the high-pressure resistant outer tube, and the threaded rod is threadedly connected to the nut.
5. The refrigerant manufacturing apparatus according to claim 1, characterized in that, The outer wall of the mixing tank is provided with a through hole for connecting the accommodating space, and a ball valve for turning off the gas supply is provided at the through hole.
6. The refrigerant manufacturing apparatus according to claim 1, characterized in that, The mixing chamber is also provided with a through hole for the puncture device to pass through.
7. The refrigerant manufacturing apparatus according to claim 1, characterized in that, The mixing box is equipped with a door for placing the mixing balloons.
8. The refrigerant manufacturing apparatus according to claim 1, characterized in that, The mixing chamber is also equipped with a gas detection port, an exhaust port, a fan, and a temperature and humidity detector.