Metal part cleaning, decontaminating and derusting device

By designing an automated metal parts cleaning, decontamination, and rust removal device, which uses a servo motor to drive the spindle rotation and a cylinder to push the hanging plate to tilt, automated cyclic cleaning of metal parts is achieved. This solves the problem of low cleaning efficiency in existing technologies, improves cleaning efficiency, and saves manpower.

CN223862508UActive Publication Date: 2026-02-03SUZHOU YAYI METAL PROD CO LTD
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Patent Information

Application Number
CN202423003406.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2026-02-03
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Existing technologies for cleaning metal parts are inefficient and cannot achieve automated mass cleaning. They require frequent manual material changes, resulting in low efficiency.

Method used

Design a metal parts cleaning, decontamination and rust removal device, which adopts a feeding conveyor and a receiving conveyor, with multiple booms installed on the main shaft. The main shaft is driven to rotate by a servo motor to achieve circulating feeding, and the hanging plate is tilted by a cylinder to achieve automatic unloading. It is combined with an ultrasonic cleaning tank for automated cleaning.

Benefits of technology

It has enabled automated cyclic cleaning of metal parts, improving cleaning efficiency, saving material change time and manpower, and enhancing cleaning efficiency.

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Abstract

The utility model belongs to the technical field of cleaning of metal parts, particularly relates to a cleaning, decontaminating and derusting device for metal parts, and aims to solve the problem of low cleaning efficiency in the background technology, and adopts the following scheme that the cleaning, decontaminating and derusting device comprises a feeding conveyor and a receiving conveyor, and a main shaft is rotationally connected between the two brackets. The main shaft is driven by the servo motor to rotate, the arm frame can be controlled to rotate, then the hanging plates are controlled to take away metal parts on the feeding conveyor back and forth, circulating feeding is achieved, each metal part can be cleaned in a circulating mode, the material changing time is saved, and the cleaning efficiency is improved; the pushing frame is pushed through the air cylinder, the hanging plate can be extruded to incline, then the metal parts on the hanging plate are controlled to slide onto the sliding table, and then the metal parts fall onto the material collecting conveyor, automatic discharging of the metal parts is achieved, manual material taking is not needed, and manpower is saved.
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Description

Technical Field

[0001] This utility model relates to the field of metal parts cleaning technology, and in particular to a device for cleaning, removing dirt and rust from metal parts. Background Technology

[0002] Metal parts refer to a general term for metal blocks, rods, tubes, etc., of various specifications and shapes manufactured from metal materials. These parts are widely used in various fields, including automobile manufacturing, electrical equipment, and hardware products.

[0003] After processing, metal parts are easily covered with a layer of oil or develop rust spots after long-term use. In order to maintain the luster of the parts, it is necessary to clean and remove the rust. Currently, ultrasonic cleaning is often used. However, during the cleaning process, parts can only be cleaned one by one or in batches. The previous batch of parts must be retrieved before the next batch can be cleaned, which slows down the overall cleaning efficiency. Utility Model Content

[0004] In view of the shortcomings of the existing technology, this utility model provides a metal parts cleaning, decontamination and rust removal device, which overcomes the shortcomings of the existing technology and effectively solves the problem of slow cleaning efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A metal parts cleaning, decontamination and rust removal device includes a feeding conveyor and a receiving conveyor. The feeding conveyor is provided with symmetrically distributed supports on one side, and a main shaft is rotatably connected between the two supports. A servo motor is fixedly connected to the outer wall of one end of the main shaft through a coupling, and equidistantly distributed booms are welded to the outer wall of the main shaft. A hanging plate is rotatably connected to the outer wall of one end of the boom.

[0007] A cylinder is installed between the feeding conveyor and the receiving conveyor, and a pusher is fixedly connected to the piston rod of the cylinder. A slide is welded to the bottom outer wall of the pusher.

[0008] Preferably, adjacent connecting plates are welded between the feeding conveyor and the receiving conveyor, and a bent plate is welded between two of the connecting plates.

[0009] Preferably, the cylinder is fixedly connected to the bottom inner wall of the curved plate, and symmetrically distributed guide rods are welded to the outer wall of one side of the pusher, with the guide rods slidably connected to the inner wall of the curved plate.

[0010] Preferably, the feeding conveyor has symmetrically distributed extension plates welded to one end near the support.

[0011] Preferably, a cleaning pool is provided between the two supports, and one of the hanging plates is located inside the cleaning pool.

[0012] Preferably, transducers are symmetrically distributed on one side of the outer wall of the cleaning tank, and an ultrasonic generator is installed on the top of the transducers on one side of the outer wall of the cleaning tank.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. The metal parts cleaning, decontamination and rust removal device designed in this paper has multiple booms installed on the main shaft, and each boom is rotatably connected to a hanging plate. The main shaft is driven to rotate by a servo motor, which can control the rotation of the booms, and in turn control the hanging plates to pick up and remove metal parts from the feeding conveyor. This achieves cyclic feeding, which can clean each metal part in a cyclic manner, saving the time of changing materials and improving the cleaning efficiency.

[0015] 2. The metal parts cleaning, decontamination and rust removal device designed in this paper can automatically unload metal parts when one of the hanging plates approaches the pusher frame. The pusher frame is pushed by the cylinder to squeeze the hanging plate and tilt it, thereby controlling the metal parts on the hanging plate to slide onto the slide table and fall onto the receiving conveyor. This realizes the automatic unloading of metal parts without the need for manual material handling, saving manpower. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a metal parts cleaning, decontamination and rust removal device proposed in this utility model.

[0017] Figure 2 This is a schematic diagram of the material collection structure of the boom of a metal parts cleaning, decontamination and rust removal device proposed in this utility model during its rotation.

[0018] Figure 3 This is a schematic diagram of the slide connection structure of a metal parts cleaning, decontamination and rust removal device proposed in this utility model.

[0019] In the diagram: 1. Feeding conveyor; 2. Receiving conveyor; 3. Support frame; 4. Main shaft; 5. Servo motor; 6. Boom; 7. Hanging plate; 8. Cylinder; 9. Push frame; 10. Slide table; 11. Connecting plate; 12. Bending plate; 13. Guide rod; 14. Extension plate; 15. Cleaning tank; 16. Transducer; 17. Ultrasonic generator. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Example 1, refer to Figure 1A metal parts cleaning, decontamination and rust removal device includes a feeding conveyor 1 and a receiving conveyor 2. The feeding conveyor 1 is provided with symmetrically distributed supports 3 on one side, and a main shaft 4 is rotatably connected between the two supports 3. A servo motor 5 is fixedly connected to the outer wall of one end of the main shaft 4 through a coupling, and equidistantly distributed booms 6 are welded to the outer wall of the main shaft 4. A hanging plate 7 is rotatably connected to the outer wall of one end of the boom 6.

[0022] In this embodiment, since multiple booms 6 are installed on the main shaft 4, and each boom 6 is rotatably connected to a hanging plate 7, the main shaft 4 can be rotated by the servo motor 5 to control the rotation of the boom 6, thereby controlling the hanging plate 7 to pick up and remove metal parts from the feeding conveyor 1, realizing cyclic feeding, and enabling cyclic cleaning of each metal part, saving material change time and improving cleaning efficiency.

[0023] Example 2, refer to Figure 3 A metal parts cleaning, decontamination and rust removal device, wherein a cylinder 8 is provided between a feeding conveyor 1 and a receiving conveyor 2, and a pusher 9 is fixedly connected to the piston rod of the cylinder 8, and a slide table 10 is welded to the bottom outer wall of the pusher 9.

[0024] In this embodiment, when one of the hanging plates 7 approaches the pusher 9, the cylinder 8 pushes the pusher 9 to squeeze the hanging plate 7 and tilt it, thereby controlling the metal parts on the hanging plate 7 to slide onto the slide table 10 and fall onto the receiving conveyor 2, realizing automatic unloading of metal parts without the need for manual material handling, thus saving manpower.

[0025] Reference Figure 1 and Figure 3 The feeding conveyor 1 and the receiving conveyor 2 are welded together with adjacent connecting plates 11, and a bent plate 12 is welded between two of the connecting plates 11.

[0026] Reference Figure 3 The cylinder 8 is fixedly connected to the bottom inner wall of the bending plate 12, and the outer wall of the pusher 9 is welded with symmetrically distributed guide rods 13, which are slidably connected to the inner wall of the bending plate 12.

[0027] Reference Figure 2 The feeding conveyor 1 has symmetrically distributed extension plates 14 welded to one end near the support 3.

[0028] Reference Figure 2 A cleaning pool 15 is provided between the two supports 3, and one of the hanging plates 7 is located inside the cleaning pool 15.

[0029] Reference Figure 2 A transducer 16 is symmetrically distributed on one side of the outer wall of the cleaning tank 15, and an ultrasonic generator 17 is installed on the top of the transducer 16 on one side of the outer wall of the cleaning tank 15.

[0030] Working principle: The feeding conveyor 1 conveys metal parts towards the support 3. When the metal parts move to the extension plate 14, the servo motor 5 drives the main shaft 4 to rotate, which controls the arm 6 to rotate. This, in turn, controls the hanging plate 7 to take away the metal parts from the extension plate 14. The hanging plate 7 is then transferred to the cleaning tank 15 for ultrasonic cleaning. Afterward, as the main shaft 4 continues to rotate, one of the hanging plates 7 will approach the pusher 9. The cylinder 8 pushes the pusher 9 to tilt the hanging plate 7, thereby controlling the metal parts on the hanging plate 7 to slide onto the slide table 10 and finally onto the receiving conveyor 2, completing the automatic unloading of the metal parts.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A device for cleaning, decontaminating, and removing rust from metal parts, comprising a feeding conveyor (1) and a receiving conveyor (2), characterized in that, The feeding conveyor (1) is provided with symmetrically distributed supports (3) on one side, and a main shaft (4) is rotatably connected between the two supports (3). A servo motor (5) is fixedly connected to the outer wall of one end of the main shaft (4) through a coupling, and an equally spaced boom (6) is welded to the outer wall of the main shaft (4). A hanging plate (7) is rotatably connected to the outer wall of one end of the boom (6). A cylinder (8) is provided between the feeding conveyor (1) and the receiving conveyor (2), and a pusher (9) is fixedly connected to the piston rod of the cylinder (8). A slide (10) is welded to the bottom outer wall of the pusher (9), and an extension plate (14) is welded to one end of the feeding conveyor (1) near the support (3).

2. The metal parts cleaning, decontamination, and rust removal device according to claim 1, characterized in that, The feeding conveyor (1) and the receiving conveyor (2) are welded together with adjacent connecting plates (11), and a bent plate (12) is welded between two of the connecting plates (11).

3. The metal parts cleaning, decontamination, and rust removal device according to claim 1, characterized in that, The cylinder (8) is fixedly connected to the bottom inner wall of the curved plate (12), and symmetrically distributed guide rods (13) are welded to the outer wall of one side of the pusher (9). The guide rods (13) are slidably connected to the inner wall of the curved plate (12).

4. The metal parts cleaning, decontamination, and rust removal device according to claim 1, characterized in that, A cleaning pool (15) is provided between the two supports (3), and one of the hanging plates (7) is located inside the cleaning pool (15).

5. The metal parts cleaning, decontamination, and rust removal device according to claim 4, characterized in that, The cleaning tank (15) has symmetrically distributed transducers (16) installed on one side of its outer wall, and an ultrasonic generator (17) is installed on the top of the transducer (16) on one side of its outer wall.